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by Embracing Simulation & Digitalization Energy Efficient Ship Design & Operation

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Page 1: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

by Embracing Simulation & Digitalization

Energy Efficient ShipDesign & Operation

Page 2: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Deltamarin Ltd.

Page 3: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Thousands of concepts

Page 4: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Hundreds of vessels sailing

Page 5: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

More than

25 years of

experience

Established

1990in Finland

1998Office in

Croatia

First

B.Deltadesign

First

FPSOproject

2006Office in

China

2008Office in

Poland

2013AVIC buys

79,7 % ofDeltamarin

shares

2014Business

expands to

EPCM

2016400

employees

Efficient

Deltadesigns

2015Turnover

exceeds €

36 M

Continuously

setting

NEW

TRENDS

Page 6: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Solutions for

the entire lifecycle.

Page 7: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Ship energy efficiency

Page 8: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Ship design energy efficiency challengeKey Performance Indicator KPI

Time during shipdesign process

?

Page 9: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Holistic ship system simulation

Page 10: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Deltamarin’s energy flow simulation tool

• Dynamic, efficient and accurate view of the shipprocesses− Development started in 2009

− Modelling environment is Matlab, Simulink and Simscape

• Case specific energy flow modelling− Combining design data and measured data

• Shows the improvement potential in existing vessels already during ship concept design stage− Rapid testing for operational changes and system updates

− Where the energy is produced and consumed?

− How much can be saved?

• Helps to explain conflicts between system design and real-life operation

• The most feasible fuel saving solutions are obtained based on accurate and reliable simulations for the selected ship

Page 11: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Model inputs and results

• Key input parameters

− Operation profile

− Power requirements of various

systems

− Machinery configuration

− Fuel data

• Result examples

− Fuel consumption

− Dynamic and cumulative

energy distribution inside the

ship

− Optimal heat recovery setup/

hybrid machinery…

− Evaluations of ship autonomy

− Emission calculation

Battery sizing for a Ro-Pax vessel

Fuel energy utilization basedon a simulated profile

0

20

40

60

80

100

7.3.2017 0:00:00 7.3.2017 6:00:00 7.3.2017 12:00:00 7.3.2017 18:00:00 8.3.2017 0:00:00 8.3.2017 6:00:00 8.3.2017 12:00:00 8.3.2017 18:00:00 9.3.2017 0:00:00

SteamCalc.BoilerTotal (kg/h) [0-10000]

SteamCalc.DumpTotal (kg/h) [0-10000]

RAW_SOG.AVG1minute - Speed over ground [0-24]

Page 12: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Assessing profitability

• 𝑈𝑡𝑖𝑙𝑖𝑧𝑎𝑡𝑖𝑜𝑛 𝑑𝑒𝑔𝑟𝑒𝑒 =𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑝𝑜𝑤𝑒𝑟

𝑀𝑎𝑥𝑖𝑚𝑢𝑚 𝑝𝑜𝑤𝑒𝑟

• Correlates directly with payback time

• Requires dynamic simulation

• preliminary pay back time indicators added in simulation tool

• WHR equipment example:

Page 13: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Energy modelling during ship project

phases

Page 14: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Early conceptualizingKPI

• Choosing the main dimensions, preliminary hulldesign and machinery conceptgeneration

• First energy modelcompiled byutilizing suitableoperational data

• Typical efficiencyimprovement10…30%

Page 15: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Contract designKPI

• System optimization

• Updated energymodel with moreaccurate data

• Typical efficiencyimprovements…10%

Page 16: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Basic and detail designKPI

• System developmentand equipmentchoices

• Smart dimensioning of equipment for operational efficiencyand optimized costs

• Updated energymodel with moreaccurate data

• Typical efficiencyimprovements …5%

Page 17: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

OperationsKPI

• Focus on operationalimprovements

• Energy management

– Continuous data analysis and decisionsupport

• Typical efficiencyimprovementsstarting from 5%

– Very case dependent

Page 18: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Summary

Page 19: Energy Efficient Ship Design & Operation€¦ · design First FPSO project 2006 Office in China 2008 Office in Poland 2013 AVIC buys 79,7 % of Deltamarin shares ... • Choosing the

Optimization of ship efficiency

• Considering theactual operationalconditions and profile as a startingpoint for optimization

• Monitoring the KPI(s)

• Analysing the energyflows and continuousimprovements

• Special focus on theearly concept stage

Time

Shipefficiency / KPI

Ref. ship

Alternative designs

”Optimal design”

Successful energymanagement