energy and water efficiency solutions...2016/03/02 · thermal power plants, oil refineries, petro...
TRANSCRIPT
Energy and Water Efficiency Solutions
C.Q.M. – Cooling Quality Management Ltd. founded in 1994, is a company headquartered in Israel.
C.Q.M. is a global provider of on-line mechanical anti-fouling solutions. We fit in
“Make in India” programme of Govt. Of India with our office and works in Pune, India.
CQM products are developed through in house R & D and patented worldwide,
delivers increased productivity and energy efficiency to facilities such as Thermal Power Plants, Oil Refineries, Petro Chemical Complexes, Fertiliser plants, Pharmaceutical Industries, Shopping Malls, Hotels, and Institutions etc.
CQM systems are highly acclaimed and well accepted in over 22 countries with
more than 10000 units in the field spread over America, Europe, and Asia. All the CQM systems and services are fully compliant with CE Directives, ISO
9001: 2000 and having Green Label Certification Standards. CQM is a member of NAESCO, the US National Association for Energy Services
Companies (ESCO). CQM systems result in energy saving, elimination of costly downtime, extension
of capital equipment life cycle and optimization of heat transfer performance.
CQM Contribution
Energy, Water and Ecology Efficiencies
• Confirms with India power goals • Payback of one year • Low technological RISK
CQM Solutions Energy, Water and Ecology Efficiencies
• Up to 4% on power stations • Significant energy savings in industrial
processes using heat exchangers • Up to 30% energy savings in HVAC
• More than 50% savings in bleed water of CTs • 100% savings of refuse water when replacing
RO water treatment for CTs
• 100% chemical free • 100% re-use of chemical-free water
CQM Solution Overview
Improve Efficiency
SR-CT ATCS
Two Pronged Approach
1. Keep Condenser Tubes Clean Automatic Tube Cleaning System (ATCS)
2. Manage Water Chemistry Scale Removal System (SRS)
Automatic Tube Cleaning System
• Condenser Ball cleaning technology has existed for 50 years and is a well accepted principle.
• However, CQM has intensified ATCS technology
(Patented) to level where it meets fullest potential in energy savings contribution.
SRS-CT - How it Works
CQM SR-CT
Electrochemical Process Creates High Ph instead of chemical
Free Chlorine Generation
Self Flushing
Redundant Sand Filtration
Scale/Bio/Corrosion Control
Low Cost of Operation
The Problem MUD, ALGAE, HARD SCALE, BIO-FILM, ZEBRA MUSSELS, CLAMS, SEA SHELLS
With out CQM
N0 Problem of: MUD, ALGAE, HARD SCALE, BIO-FILM, ZEBRA MUSSELS, CLAMS, SEA SHELLS
With CQM
AUTOMATIC TUBE CLEANING SYSTEM (ATCS)
All balls are injected at once
Balls reach the tube sheet at the same time Balls randomly disperse cleaning central and peripheral tubes
Ball travel does not interfere with condenser water flow
No moving parts in ball trap with absolutely zero loss of sponge balls
Balls do not pass through the pump
Screen with round holes, balls can not escape
Simple PLC operation from the control room
Ball trap with very big open area to collect the balls
No need to count the balls
CQM - Power Plant Installations – Last 5 years
No. Name Unit No. Capacity Size Cooling BT Type 1 Leqing 4 600MW 88" Sea Water T 2 Taizhou 10 300MW 72" Sea Water A 3 Lanxi 2 600MW 88" CT T 4 Changxing 3 300MW 72" CT T 5 Guangan 32 300MW 72" CT T 6 Wangting 14 300MW 72" CT T 7 Qingdao 1 300MW 72" Sea Water T 8 Xingjiang 4 200MW 56" CT T 9 Fengtai 1 600MW 88" CT T
11 Changxing 4 300MW 72" CT T 12 Taizhou 9 300MW 72" Sea Water A 13 Leqing 2 600MW 88" Sea Water T 14 Lanxi 4 600MW 88" CT T 15 Guangan 33 300MW 72" CT T 17 Xingjiang 3 200MW 56" CT T 18 Changxing 1 300MW 72" CT T 19 Zouxian 34 300MW 72" CT T 20 Qingdao 1 300MW 72" Sea Water T 21 Gongxian 1 600MW 88" CT T 22 Fengtai 2 600MW 88" CT T 24 Lanxi 3 600MW 88" CT T 25 Guangan 34 300MW 72" CT T 26 Xingjiang 3 200MW 56" CT T
CQM Power Plant Installations
Changxing Unit 2 start 11-2010 Unit 1 start 10-2012 Unit 3 start 09-2013 Unit 4 start 02-2014
Changxing Power Plant
3rd party Energy saving report on unit-2
China Zhejiang Provincial Power Research Institution (Oct 2011)
CQM Power Plant Installations Power Plant Country MW Application Ball Traps Start Up Bosen Turkey 136 CC Condenser 1x36" & 1x28" 2/28/2000
Zorlu Turkey 120 Condenser 2x24" 1/2/2005
Modern Enerji Turkey 60 CC Condenser 2x16" 6/23/1997
IKPP Indonesia 300 Condenser 1x46" & 1x42" 11/18/2003
Haifa Israel (unit stop) Condenser 2x40" 6/15/2006
Energetika KG&TK-2 Czech Condenser 2x20" & 2x10" 2/1/2007
Energetika TG 12&14 Czech Condenser 2x24" & 2x24" 6/1/2008
Energetika TG 32 Czech Condenser 2x20" 7/1/2009
AEM Torino Italy 400 CC Condenser 1x72" 3/12/2004
Hwaseong Korea 529 CC Condenser 1x60" 8/16/2006
Chanqxin #3 China 400 coal Condenser 2x72" 10/31/2010
Bis Enerji Turkey 150 CC Absorption unit 10" 4/18/2007
Soda Sanayii A.S. Turkey 150 Oil cooler 2x3" & 4x4" 6/21/1998
Serang Mill Indonesia Oil cooler 3x6" 6/22/2002
Rotenberg Israel Vacuum pump 1x6" 2/1/2005
Why we are most suitable for India • Most of old power plant may not have ATCS and if
installed may not be working efficiently. If used CQM ATCS, increase in efficiency and saving in terms of revenue.
• We can customize our system to fit in your existing system.
• We fit in Make in India programme of Govt. of India – Have full fledged manufacturing unit in Pune, India.
• Backed by efficient R&D team in Israel and excellent service team in India.
ATCS is suitable for - All types of power plants. Heat exchangers in refineries. Heat exchangers/ condensers in any process industry. Heat exchangers/ condensers in fertiliser plants. HVAC / Chillers. 17
1 mm of fouling accumulation in the condenser tubes increases energy consumption by 30%
Typical HVAC System
% change in energy consumption (Kwh) per cubic ton at 4°C
Fuente: Philip Kotz, Air Conditioning Heating, Piping and Air Conditioning Journal
+ 30%
100%
110%
120%
130%
140%
-1.33E-15 0.3 0.6 0.9 1.2
Grosor del deposito - mm thickness of fouling (mm)
No. Name System Size Building type Completion Date 1 Glenmark Generics Ltd., Gujarat 8” Pharma Industry 2011 2 Fourrts Laboratories Ltd., Chennai 8” Pharma Industry 2012 3 IPCA Laboratories Ltd., Ratlam 10” Pharma Industry 2012 4 S.K. Oil Industries Ltd., Jalgaon 4” Food Industry 2013 5 Maharashtra Solvent Extraction P Ltd., Dhulia 4” Food Industry 2013 6 ITC Sonar, Kolkatta 8” Hotel 2013 7 Infosys, Bangalore 4” Office 2013 8 The Medicity Hospital 14” Hospital 2014 9 IHDP, New Delhi 8” Office 2014
10 ITC Biscuit Factory, Haridwar 8” Food Industry 2014 11 Cipla Ltd., Pune 3” Pharma Industry 2014 12 Ester Industries Ltd., Khatima, Bihar 10” Process Industry 2014 13 ITC Welcome Sheraton, New Delhi 8” Hotel 2015 14 Taj Palace, Delhi 10” Hotel 2015 15 Hindalco Industries Ltd., Renukoot, U.P. 6”& 10” Aluminum Industry 2015 16 Dinanath Mangeskar Hospital, Pune 8” Hospital 2015 17 Hotel Renaissance, Mumbai 10” Hotel 2015 18 Hotel JW Marriott, Mumbai 10” Hotel 2015 19 Hotel ITC Grand Maratha, Mumbai 10” Hotel 2015 20 Dr. Reddy Laboratories, Hyderabad 10” Pharma Industry 2015 21 Titan Company Ltd., Hosur Bangalore 6” Watch Industry 2016 22 Jindal Polyfilms Ltd., Nashik 10” Plastic Industry 2016 23 Godrej Industries Ltd., Ankaleswar 4” Industry 2016 24 IMFA, Bhubaneswar, 36” Captive Power plant 2013
CQM – HVAC Installation in India
Typical installations
ATCS in combine cycle power plant
The ATCS system was commissioned in February of 2005 and since that time the ATCS has performed properly ensuring clean condenser tubes under the most severe river water characteristics fine silt and algae. When the condenser was opened for inspection all tubes were found perfectly clean. Marco Pattacini Plant Engineering
Typical installation - 400MW CC Power Plant Moncalieri (Torino) Italy
Pag. 22
Typical installation - CRYOGENIC PLANT
Typical installation – Fertiliser plant
23
Energy and Water Efficiency Solutions
C.Q.M
SRCT-LS - Large scale (NCT) Non Chemical Treatment system for cooling towers water
treatment in Power Plants
• In all Thermal power plants water is used for steam generation as well as cooling media for different circuits.
• Maintaining clean and desired quality of water is very important in the power plants as the source of water is river, underground or sea.
• The desired quality of water is achieved in power plants traditionally by treating the water with various types of chemicals, which are hazardous and causes environmental issues.
• SRCT is online treatment of cooling tower water absolutely without use of any chemicals and the results achieved by this method are better than the chemicals used traditionally.
• Best part of this technology is that it is green technology, we are not using any chemicals for the treatment of water. SRCT maintains 100% water disinfection, no bacteria and prevents growth of algae in power plant water circuits.
New Technology from CQM
• For the past 10 years CQM have installed more then 800 SRCT (non chemical electrolysis system) for small to medium size cooling towers.
• The technology replace any use of chemicals in the treatment of cooling tower water.
• The New SRCT - LS (large Scale) is a new concept and design based on the above proven product design to meet the challenges of very large scale cooling towers in power stations and refinery.
• First mid size (4500m3h / 20,000GPM) was successfully run over past two years in Auxiliary cooling tower in a power station belong to ZEG Group in China.
• Based on successful results over two year period ZEG Group has purchased from CQM in 2014 an SRCT - LS for the treatment of 2 X 600MW cooling tower project estimate at $4M, two cooling towers of 70,000 m3h/ 320,000GPM each.
Deposits of salts, corrosion, dirt and micro-organisms reduce the efficiency of cooling
towers and water circuits
And increase electricity and water consumption and accelerate the deterioration of the
equipment and tubes
Chemicals used for water treatment require to maintain the water conductivity level at
max 2500 µs, which implies a high level of bleed-off
Water consumption of ~ 20 m3/day* to compensate bleed-off (500TR cooling tower operating 18 hrs/day)
* asumming fresh water conductivity of 300 µs
SRCT -LS Chemical-free Water Treatment System for Automatic Scale Removal and Cleaning of
Cooling Towers and Water Circuits
Solution:
SRS: Cleaning of Sediments
SRS allows the operation of the cooling towers at 4500-5000 µs conductivity,
saving up to 50% of drained water
Water consumption of ~ 20 m3/day to compensate bleed-off (500TR cooling tower operating 18 hrs/day)
Water consumption of ~ 10 m3/day to compensate bleed-off (500TR cooling tower operating 18 hrs/day)
By eliminating the use of chemicals, SRS allows the saving of 100% of bleed-off that can be
applied for watering or other uses
SRS maintains water circuits free of deposits, the most efficient and technological technology
• Automatic operation
• Active oxidation
• Electrolytic technology
• Removes susp, solids
• Strong Oxidation
100% productivity
removes cor rosion
zero chemicals
zero dir t
zero microorganis.
Typical layout -2 X 600 MW
SRCT-LS 35000
SRCT-LS 35000 •Automatic and reliable turnkey system. •Continuously treat the cooling tower water. •Avoids the need of chemical treatment. •Saves up to 50% of the blow-down water. •100% of blow-down can be recycled. •Automatic self-cleaning to remove accumulated dirt and scale. •100% water disinfection, no bacteria, prevents growth of algae. •Operation at high µs/cm without forming scale. •Creates an alkaline pH environment that prevents corrosion. •No additives or consumables. •Low operating and maintenance costs. •Robust life time of equipment's. •Absolutely green environmentally friendly safe.
SRCT-LS 4500 m3H significant biological improvement with in 3 month at a power plant
Before SR 3-months After SR
Some of our Customers
C.Q.M
THANK YOU