encoderconditioningunit (ecu) hardwaremanual

Revision: 1.02.00

Encoder Conditioning Unit(ECU) Hardware Manual

Global Technical SupportGo to www.aerotech.com/global-technical-support for information and support about your Aerotech, Inc. products. Thewebsite supplies software, product manuals, Help files, training schedules, and PC-to-PC remote technical support. Ifnecessary, you can complete Product Return (RMA) forms and get information about repairs and spare or replacement parts.To get help immediately, contact a service office or your sales representative. Include your customer order number in youremail or have it available before you call.

United States (World Headquarters)Email: [email protected]

Phone: +1-412-967-6440Fax: +1-412-967-6870

101 Zeta DrivePittsburgh, PA 15238-2811

www.aerotech.comUnited Kingdom China

Email: [email protected]: +44 (0)1256 855055Fax: +44 (0)1256 855649

Email: [email protected]: +86 (21) 5508 6731

Germany TaiwanEmail: [email protected]: +49 (0)911 967 9370Fax: +49 (0)911 967 93720

Email: [email protected]: +886 (0)2 8751 6690

FranceEmail: [email protected]

Phone: +33 2 37 21 87 65

This manual contains proprietary information andmay not be reproduced, disclosed, or used in whole or in part without theexpress written permission of Aerotech, Inc. Product names mentioned herein are used for identification purposes only andmay be trademarks of their respective companies.

Copyright © 2012-2019, Aerotech, Inc., All rights reserved.

http://www.aerotech.com/global-technical-support.aspx

mailto:[email protected]






ECUHardwareManual Declaration of Conformity

EU Declaration of ConformityManufacturer Aerotech, Inc.Address 101 Zeta Drive

Pittsburgh, PA 15238-2811USA

Product ECUModel/Types All

This is to certify that the aforementioned product is in accordance with the applicable requirements of thefollowing Directive(s):

2014/35/EU Low Voltage Directive

and has been designed to be in conformity with the applicable requirements of the following Standard(s)when installed and used in accordance with themanufacturer’s supplied installation instructions.

BS EN 61000BS EN 55011

Authorized Representative: Simon Smith, European DirectorAddress: Aerotech Ltd

TheOld Brick Kiln, Ramsdell, TadleyHampshire RG26 5PRUK

Name / Alex WeibelPosition Engineer Verifying ComplianceLocation Pittsburgh, PADate 10/8/2019

www.aerotech.com 3

Declaration of Conformity ECUHardwareManual

4 www.aerotech.com

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ECUHardwareManual Encoder Conditioning Unit

Chapter 1: Encoder Conditioning Unit (ECU)The ECU interface is designed for use with any 1 Vpp analog encoder.

It dynamically applies Automatic Offset, Balance andGain Control (AOC, ABC, AGC) to the input signals.Accurate, constant amplitude 1 Vpp industry standard signals are then output.

A tri-colored LED indicates input signal strength and allows ease of setup for optimum performance. If thisLED is not visible when the interface is installed, a separate external setup signal can be used and acalibration cycle also helps to simplify installation.

These features result in the output signals having very low cyclic error, typically less than 50 nm.

The interface is fully RoHS compliant and also supports readheads with single or dual limit outputs.

l Compatible with all standard 1 Vpp analog output readheadsl Outputs accurate, industry standard, 1 Vpp analog differential signalsl Low cyclic errorl Tri-color integral setup LEDl User selectable automatic gain control (AGC)l Automatic offset and balance control (AOC and ABC)l Single or dual-limit capability

www.aerotech.com 5

Encoder Conditioning Unit ECUHardwareManual

1.1. Interface Features

1.1.1. Self-Tuning Active CorrectionThe ECU interface actively corrects for input signal imperfections to optimize system accuracy. Correctionsaremade for the following:

Automatic Offset Control (AOC) adjusts offset independently for the sine and cosine signalsAutomatic Gain Control (AGC) ensures consistent 1 Vpp signal amplitudeAutomatic Balance Control (ABC) adjusts the gain to equalize the sine and cosine signals

These correctionmechanisms operate over the full working speed range of the readhead. The user candisable/enable the AGC by pressing the calibrate button for greater than 3 seconds.

1.1.2. LED IndicatorsThe tri-colored SETUP LED provides visual feedback of signal strength and error condition for setup anddiagnostic use. It flashes Off momentarily to indicate a referencemark, up to 100mm/s only

Table 1-1: Setup LEDColor State Indication %

PurpleFLASHING High Signal Alarm Condition >135%

ON High Signal >110% and <135%

BlueFLASHING Over Speed Alarm Condition

ON Optimum Signal >90% and <110%Green ON Acceptable Signal >70% and <90%Orange ON Low Signal >50% and <70%

RedON Unacceptable Signal >20% and <50%

FLASHING Unacceptable Signal Alarm Condition <20%

The Yellow CAL/AGC LED indicates when the ECU is in a calibration routine and whether or not AGC isactive

Table 1-2: CAL/AGC LEDColor State Indication

Yellow

ON AGC activeOFF AGC inactive

SLOW FLASH calibration routineFAST FLASH calibration failure

6 www.aerotech.com


1.1.3. Calibration ProcedureThe calibration procedure is required to optimize the gain, balance and offset of the analog input signals inthe ECU interface.These settings are then stored and recalled for initial use at startup.

To calibrate the system, the following sequence should be carried out:

l Prior to calibration, AGC should be off. To switch AGC on or off, the calibrate button should bepressed for more than 3 seconds. When AGC is on, the CAL/AGC LED will be on and when AGC isoff, the CAL/AGC LED will be off.

l Install the readhead and set up to obtain optimum (1 Vpp) signal amplitudel Enter the calibration routine by pressing the CALIBRATE buttonmomentarily. The calibrationroutine is indicated by slow flashing of the CAL/AGC LED.

l Traverse the readhead slowly past the scale until the CAL/AGC LED stops flashing. The calibrationcycle is now complete.

If calibration fails, the CAL/AGC LED will flash quickly instead of switching off. If this happens theCALIBRATE button should be pressedmomentarily to exit the calibration routine. The calibration procedureshould then be repeated.

If the unit continues to fail calibration, factory default settings should be restored by powering down, thenpressing the CALIBRATE button as power is re-applied. The calibration procedure should then be repeated.

NOTE : To exit the calibration routine at any time, the CALIBRATE button should be pressedmomentarily.

www.aerotech.com 7


1.2. Operating and Electrical SpecificationsTable 1-3: Analog SpecificationsSpecification Description

PowerSupply

5 V -5% + 10%

ANALOG: 150mA current consumption (interface only), whenterminated with 120Ω. Provision is given to feed amaximum of anadditional 100mA to the readhead. The interface will be fully active <300ms after power is applied. Encoder systems must be powered from a 5 Vdc supply complying with the requirements for SELV of standard EN(IEC) 60950. Provision is given for remote sensing via two conductors ofthe cable. The interface and readhead are protected from reverse voltageand over voltage of up to 12 V.

Ripple 200mVppmaximum@ frequency up to 500 kHz maximumAcceleration Operating 500m/s2 BS EN 60068-2-7:1993 (IEC 68-2-7:1983)

Shock Non-Operating 1000m/s2, 6 ms, 1/2 sine BS EN 60068-2-27:1993 (IEC 68-2-27:1987)

Vibration Operating 100m/s2, 55 to 2000 Hz BS EN 60068-2-6:1996 (IEC 68-2-6:1995)

TemperatureStorage -20°C to +70°COperating 0°C to +55°C

HumidityStorage 95% maximum relative humidity (non-condensing)Operating 80% maximum relative humidity (non-condensing)

Sealing IP40Mass 95 gEMC Compliance BS EN 61000 BS EN 55011Connectors (input/output) 15-Pin D type socket/plug

8 www.aerotech.com


1.3. I/O SignalsThe ECU interface is designed to be used with industry standard 1 Vpp readheads. Cos, Sin, and referencemark differential input signals should have nominal signal amplitude of 1 Vpp developed across 120 Ω inputtermination resistor.

One or two open collector limit switch signals, active high or active low can also be input.

Table 1-4: 15 Pin ‘D’ Type SocketPin Signal Description Connector1 COS-N Cosine-N2 SIN-N Sine-N3 MRK Referencemark4 5 V 5 V power supply5 5 V 5 V power supply6 – Not connected7 SETUP Setup signal/second (P) limit switch on dual limit readheads8 Vq First (Q) limit switch9 COS Cosine10 SIN Sine11 MRK-N Referencemark12 COM 0V power supply13 COM 0V power supply14 – Do not connect15 Inner Cable’s inner shield connection to 0 V

Table 1-5: 15 Pin ‘D’ Type PlugPin Signal Description Connector1 COS-N Cosine-N2 SIN-N Sine-N3 MRK Referencemark4 5 V 5 V power supply5 5 V 5 V power supply6 BID Bi/uni-directional referencemark select7 SETUP Setup signal/P limit switch on dual limit readheads8 Vq Q limit switch9 COS Cosine10 SIN Sine11 MRK-N Referencemark12 COM 0V power supply13 COM 0V power supply14 DIR Direction selector for referencemark15 - Not connected

www.aerotech.com 9


Figure 1-1: Analog Output Specifications

WARN ING : The outer shield should be connected to the earth ground. The inner shieldshould be connected to 0V. Care should be taken to ensure that the inner and outer shields areinsulated from each other. If the inner and outer shields are connected together, this will cause ashort between 0V and earth, which could cause electrical noise issues.

10 www.aerotech.com


1.4. Dimensions

Figure 1-2: ECU Dimensions

Figure 1-3: ECU Standard Interconnection Cable (C23191)

www.aerotech.com 11


Figure 1-4: ECU Cable for TLG (C23610)

Figure 1-5: ECU Hi-Flex Cable for TLG (C23660)

12 www.aerotech.com

ECUHardwareManual Warranty and Field Service

Appendix A: Warranty and Field ServiceAerotech, Inc. warrants its products to be free from harmful defects caused by faulty materials or poorworkmanship for aminimum period of one year from date of shipment from Aerotech. Aerotech’s liability islimited to replacing, repairing or issuing credit, at its option, for any products that are returned by the originalpurchaser during the warranty period. Aerotechmakes no warranty that its products are fit for the use orpurpose to which they may be put by the buyer, whether or not such use or purpose has been disclosed toAerotech in specifications or drawings previously or subsequently provided, or whether or not Aerotech’sproducts are specifically designed and/or manufactured for buyer’s use or purpose. Aerotech’s liability onany claim for loss or damage arising out of the sale, resale, or use of any of its products shall in no eventexceed the selling price of the unit.

THE EXPRESSWARRANTY SET FORTH HEREIN IS IN LIEU OF AND EXCLUDES ALLOTHERWARRANTIES, EXPRESSED OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE. IN NOEVENT SHALL AEROTECH BE LIABLE FOR CONSEQUENTIALOR SPECIAL DAMAGES.

Return Products Procedure

Claims for shipment damage (evident or concealed) must be filed with the carrier by the buyer. Aerotechmust be notified within thirty (30) days of shipment of incorrect material. No product may be returned,whether in warranty or out of warranty, without first obtaining approval from Aerotech. No credit will be givennor repairs made for products returned without such approval. A "ReturnMaterials Authorization (RMA)"numbermust accompany any returned product(s). The RMA numbermay be obtained by calling an Aerotechservice center or by submitting the appropriate request available on our website (www.aerotech.com).Products must be returned, prepaid, to an Aerotech service center (no C.O.D. or Collect Freight accepted).The status of any product returned later than thirty (30) days after the issuance of a return authorizationnumber will be subject to review.

Visit https://www.aerotech.com/global-technical-support.aspx for the location of your nearest AerotechService center.

Returned Product Warranty Determination

After Aerotech's examination, warranty or out-of-warranty status will be determined. If upon Aerotech'sexamination a warranted defect exists, then the product(s) will be repaired at no charge and shipped,prepaid, back to the buyer. If the buyer desires an expeditedmethod of return, the product(s) will be shippedcollect. Warranty repairs do not extend the original warranty period.

Fixed Fee Repairs - Products having fixed-fee pricing will require a valid purchase order or credit cardparticulars before any service work can begin.

All Other Repairs - After Aerotech's evaluation, the buyer shall be notified of the repair cost. At suchtime the buyer must issue a valid purchase order to cover the cost of the repair and freight, or authorizethe product(s) to be shipped back as is, at the buyer's expense. Failure to obtain a purchase ordernumber or approval within thirty (30) days of notification will result in the product(s) being returned as is,at the buyer's expense.

Repair work is warranted for ninety (90) days from date of shipment. Replacement components arewarranted for one year from date of shipment.

www.aerotech.com Appendix A 13

http://www.aerotech.com/

http://www.aerotech.com/service-and-support.aspx

Warranty and Field Service ECUHardwareManual

Rush Service

At times, the buyer may desire to expedite a repair. Regardless of warranty or out-of-warranty status, thebuyer must issue a valid purchase order to cover the added rush service cost. Rush service is subject toAerotech's approval.

On-site Warranty Repair

If an Aerotech product cannot bemade functional by telephone assistance or by sending and having thecustomer install replacement parts, and cannot be returned to the Aerotech service center for repair, and ifAerotech determines the problem could be warranty-related, then the following policy applies:

Aerotech will provide an on-site Field Service Representative in a reasonable amount of time, providedthat the customer issues a valid purchase order to Aerotech covering all transportation and subsistencecosts. For warranty field repairs, the customer will not be charged for the cost of labor andmaterial. Ifservice is rendered at times other than normal work periods, then special rates apply.

If during the on-site repair it is determined the problem is not warranty related, then the terms andconditions stated in the following “On-Site Non-Warranty Repair” section apply.

On-site Non-Warranty Repair

If any Aerotech product cannot bemade functional by telephone assistance or purchased replacement parts,and cannot be returned to the Aerotech service center for repair, then the following field service policyapplies:

Aerotech will provide an on-site Field Service Representative in a reasonable amount of time, providedthat the customer issues a valid purchase order to Aerotech covering all transportation and subsistencecosts and the prevailing labor cost, including travel time, necessary to complete the repair.

Service Locations

http://www.aerotech.com/contact-sales.aspx?mapState=showMap

USA, CANADA, MEXICO CHINA GERMANYAerotech, Inc. Aerotech China Aerotech Germany

Global Headquarters Full-Service Subsidiary Full-Service SubsidiaryPhone: +1-412-967-6440 Phone: +86 (21) 5508 6731 Phone: +49 (0)911 967 9370Fax: +1-412-967-6870 Fax: +49 (0)911 967 93720

TAIWAN UNITED KINGDOMAerotech Taiwan Aerotech United Kingdom

Full-Service Subsidiary Full-Service SubsidiaryPhone: +886 (0)2 8751 6690 Phone: +44 (0)1256 855055

Fax: +44 (0)1256 855649

Have your customer order number ready before calling.

14 Appendix A www.aerotech.com

ECUHardwareManual Revision History

Appendix B: Revision HistoryRevision Description1.02.00 Updated Cable Drawings1.01.00 Updated Declaration of Conformity1.00.00 New Manual

www.aerotech.com Appendix B 15

Revision History ECUHardwareManual

16 Appendix B www.aerotech.com


www.aerotech.com Index 17

Index2

2014/35/EU 3

A

ABC 6

AGC 6

Analog Output Specifications 10

AOC 6

Automatic Balance Control (ABC) 6

Automatic Gain Control (AGC) 6

Automatic Offset Control (AOC) 6

C

Cable 11

CAL/AGC LED 6

Calibration 7

D

Declaration of Conformity 3

Dimensions 11

E

Electrical Specifications 8

G

Global Technical Support 2

L

LED Indicators 6

O

Operating and Electrical Specifications 8

R

Revision History 15

S

Self-Tuning Active Correction 6

Setup LED 6

Support 2

T

Technical Support 2

ECUHardwareManual Index

Index ECUHardwareManual

18 Index www.aerotech.com


ECU

Calibration procedure● If the CAL/AGC LED is on, press the calibrate button for at least 3 seconds. The CAL/AGC LED will turn off.

SETUP

CAL / AGC

CALIBRATE

● The CAL/AGC LED flashing quickly indicates that calibration has failed, press the Calibrate button to exit the Calibration Mode. Repeat the procedure. If the unit fails again, remove power and hold the Calibration button as power is re-applied. Repeat the procedure.

● Slowly move the stage until the CAL/AGC LED stops flashing.

● Press the CALIBRATE button to enable the calibration mode. The CAL/AGC LED will flash slowly.

TO CONTROLLER TO STAGE

1 8

9 15

8 1

15 9

13 9 5 1

25 22 18 14

13951

25221814

VIOYEL

TAN 1234

ECUAnalog Interface

56789

101112131415

V1-V2-V0+5V5VBIDVx/VpVqV1+V2+V0-0V0VDIRN.C.

V1-V2-V0+

5V5V

N.C.Vx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield

WHT/GRN

WHT/RED

#22 AWG 10 COND(ECX00428)

#24 AWG x4, #26 AWV x12(ECX01126)


WHT/ORN

BRNWHT/BRN

VIOYEL

TANWHT/GRN

WHT/REDWHT/ORN

BRNWHT/BRN

123456789

101112131415

DB25P CONNECTOR, ECK00101BACKSHELL, ECK00656

GOLD JUMPER, X2, EIK00351

DA15S CONNECTOR, ECK00326BACKSHELL, ECK01022

DA15P CONNECTOR, ECK00100BACKSHELL, ECK01022


JACK SOCKETS, ECK00129

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

1000 mm [40”]

114.3 mm [4.5”]

not to scaleP/N: C23191-10

450 mm [18”] 450 mm [18”]

#26 WHT/GRY24-/CCW LMT#26 WHT/GRN23ENCODER FAULT

#26 WHT11HALL C

#24 GRY

35V

14COS

#22 WHT/RED#22 BRN

#22 WHT/BRN

210V#22 WHT/ORN

200V

#24 VIO165V

#26 WHT/BRN12+/CW LMT

#26 WHT/YEL6MKR-

#26 BRN10HALL A

#26 WHT/ORN8RESERVED#26 GRN5HALL B

#26 WHT/BLU7MKR+#26 YEL

#22 YEL

CASE

18SIN-N#22 WHT/GRN

17SIN#22 VIO

15COS-N#22 TAN

2THERMISTOR

#24 BLK13BRK-

#26 ORG19RESERVED

#26 BLU22HM LMT

#24 RED25BRK+#26 WHT/GRY 24 -/CCW LMT#26 WHT/GRN 23 ENCODER FAULT

#24 BLK

11 HALL C

14 COS

0V

5V

0V

5V#24 VIO

12 +/CW LMT#26 WHT

6 MKR-

#26 WHT/BRN

10 HALL A#26 BRN

8 RESERVED

#26 WHT/YEL

5 HALL B

#26 WHT/ORN

7 MKR+

#26 GRN#26 WHT/BLU

#26 YEL

CASE

WHT/BRN 21

BRN

SIN-N

17 SINVIO

COS-N

YEL

15TAN

3WHT/ORNWHT/RED

18WHT/GRN

2 THERMISTOR

#26 ORG

1316

BRK-

#24 GRY

19 RESERVED

#26 BLU 2220

HM LMT

#24 RED 25 BRK+

ECU


SETUP

CAL / AGC

CALIBRATE





1 8

9 15

13 9 5 1

25 22 18 14

8 1

15 9

13951

25221814

W/GRN

BRN

W/RED

W/RED

W/BRN

YELYEL

YEL

W/ORN

W/ORN

W/YELVIO

BRN

BRN 1234

REFERENCE

ECUAnalog Interface

MAL0186856789

101112131415


V1-V2-V0+

5V5V

BIDVx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield

W/REDW/ORNW/GRY

#24

VIO

#22 AWG x10(ECX00428)

#22 AWG x10(ECX00428)

#22 AWG x10(ECX00428)

VIO VIO

W/GRN

W/GRN

BLUYEL

ORNBRN1

23456789

101112131415

VIO

W/GRN

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -

MKRMKR-N

SERIAL IDENC COM

ENC COM

ENC 5V

ENC COM

COSCOS-N

SINSIN-N




W/GRN

BRN

BLU

W/BRN

YEL

YEL

ORN

W/YELVIO

BRN

W/REDW/ORNW/GRY

VIO

W/GRN

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -

MKRMKR-NSERIAL IDENC COM

ENC COM

ENC 5V

ENC COM

COSCOS-NSINSIN-N



WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

xx dm (per Sales Order)

203.2 mm [8”]

not to scaleP/N: C23610-xx

150 mm [6”]

ECU


SETUP

CAL / AGC

CALIBRATE





1 8

9 15

13 9 5 1

25 22 18 14

8 1

15 9

13951

25221814

#24 VIO

BLU

BLU

BLU

W/BLUYEL

YELYEL

W/YELORN

ORN

ORN

W/ORNBRN

BRN

BRN 1234

REFERENCE

ECUAnalog Interface

MAL0186856789

101112131415


V1-V2-V0+

5V5V

BIDVx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield

#24 GRY#24 BLK#24 RED

#24

VIO

REDRED

#24 AWG x8(ECX00569)

#24 AWG x4, #26 AWV x12UNUSED: GRN, W/GRN, W/GRY, W/BRN, WHT

(ECX01126)

#24 AWG x8(ECX00569)

VIOVIO

GRN

GRN

BLK

BLK

BLUYEL

ORNBRN1

23456789

101112131415

REDVIO

GRNBLK

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -

MKRMKR-N

SERIAL IDENC COM

ENC COM

ENC 5V

ENC COM

COSCOS-N

SINSIN-N




#24 VIO

BLU

BLU

W/BLUYEL

YEL

W/YELORN

ORN

W/ORNBRN

BRN


REDVIOGRNBLK

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -


ENC COM

ENC 5V

ENC COM

COSCOS-NSINSIN-N



WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW


200.0 mm [8”]


150.0 mm [6”]

ECU


SETUP

CAL / AGC

CALIBRATE





1 8

9 15

8 1

15 9

13 9 5 1

25 22 18 14

13951

25221814

VIOYEL

TAN 1234

ECUAnalog Interface

56789

101112131415


V1-V2-V0+

5V5V

N.C.Vx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield

WHT/GRN

WHT/RED


#24 AWG x4, #26 AWV x12(ECX01126)


WHT/ORN

BRNWHT/BRN

VIOYEL

TANWHT/GRN

WHT/REDWHT/ORN

BRNWHT/BRN

123456789

101112131415







WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

1000 mm [40”]

114.3 mm [4.5”]


450 mm [18”] 450 mm [18”]


#26 WHT11HALL C

#24 GRY

35V

14COS

#22 WHT/RED#22 BRN

#22 WHT/BRN

210V#22 WHT/ORN

200V

#24 VIO165V


#26 WHT/YEL6MKR-

#26 BRN10HALL A



#22 YEL

CASE

18SIN-N#22 WHT/GRN

17SIN#22 VIO

15COS-N#22 TAN

2THERMISTOR

#24 BLK13BRK-

#26 ORG19RESERVED

#26 BLU22HM LMT


#24 BLK

11 HALL C

14 COS

0V

5V

0V

5V#24 VIO

12 +/CW LMT#26 WHT

6 MKR-

#26 WHT/BRN

10 HALL A#26 BRN

8 RESERVED

#26 WHT/YEL

5 HALL B

#26 WHT/ORN

7 MKR+

#26 GRN#26 WHT/BLU

#26 YEL

CASE

WHT/BRN 21

BRN

SIN-N

17 SINVIO

COS-N

YEL

15TAN

3WHT/ORNWHT/RED

18WHT/GRN

2 THERMISTOR

#26 ORG

1316

BRK-

#24 GRY

19 RESERVED

#26 BLU 2220

HM LMT

#24 RED 25 BRK+

ECU


SETUP

CAL / AGC

CALIBRATE





1 8

9 15

13 9 5 1

25 22 18 14

8 1

15 9

13951

25221814

W/GRN

BRN

W/RED

W/RED

W/BRN

YELYEL

YEL

W/ORN

W/ORN

W/YELVIO

BRN

BRN 1234

REFERENCE

ECUAnalog Interface

MAL0186856789

101112131415


V1-V2-V0+

5V5V

BIDVx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield

W/REDW/ORNW/GRY

#24

VIO

#22 AWG x10(ECX00428)

#22 AWG x10(ECX00428)

#22 AWG x10(ECX00428)

VIO VIO

W/GRN

W/GRN

W/REDYEL

W/ORNBRN1

23456789

101112131415

VIO

W/GRN

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -

MKRMKR-N

SERIAL IDENC COM

ENC COM

ENC 5V

ENC COM

COSCOS-N

SINSIN-N




W/GRN

BRN

W/RED

W/BRN

YEL

YEL

W/ORN

W/YELVIO

BRN

W/REDW/ORNW/GRY

VIO

W/GRN

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -


ENC COM

ENC 5V

ENC COM

COSCOS-NSINSIN-N



WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW


203.2 mm [8”]


150 mm [6”]

ECU


SETUP

CAL / AGC

CALIBRATE





1 8

9 15

13 9 5 1

25 22 18 14

8 1

15 9

13951

25221814

#24 VIO

BLU

BLU

BLU

W/BLUYEL

YELYEL

W/YELORN

ORN

ORN

W/ORNBRN

BRN

BRN 1234

REFERENCE

ECUAnalog Interface

MAL0186856789

101112131415


V1-V2-V0+

5V5V

BIDVx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield


#24

VIO

REDRED

#24 AWG x8(ECX00569)


(ECX01126)

#24 AWG x8(ECX00569)

VIOVIO

GRN

GRN

BLK

BLK

BLUYEL

ORNBRN1

23456789

101112131415

REDVIO

GRNBLK

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -

MKRMKR-N

SERIAL IDENC COM

ENC COM

ENC 5V

ENC COM

COSCOS-N

SINSIN-N




#24 VIO

BLU

BLU

W/BLUYEL

YEL

W/YELORN

ORN

W/ORNBRN

BRN


REDVIOGRNBLK

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -


ENC COM

ENC 5V

ENC COM

COSCOS-NSINSIN-N



WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW


200.0 mm [8”]


150.0 mm [6”]

ECU


SETUP

CAL / AGC

CALIBRATE





1 8

9 15

8 1

15 9

13 9 5 1

25 22 18 14

13951

25221814

VIOYEL

TAN 1234

ECUAnalog Interface

56789

101112131415


V1-V2-V0+

5V5V

N.C.Vx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield

WHT/GRN

WHT/RED


#24 AWG x4, #26 AWV x12(ECX01126)


WHT/ORN

BRNWHT/BRN

VIOYEL

TANWHT/GRN

WHT/REDWHT/ORN

BRNWHT/BRN

123456789

101112131415







WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

1000 mm [40”]

114.3 mm [4.5”]


450 mm [18”] 450 mm [18”]


#26 WHT11HALL C

#24 GRY

35V

14COS

#22 WHT/RED#22 BRN

#22 WHT/BRN

210V#22 WHT/ORN

200V

#24 VIO165V


#26 WHT/YEL6MKR-

#26 BRN10HALL A



#22 YEL

CASE

18SIN-N#22 WHT/GRN

17SIN#22 VIO

15COS-N#22 TAN

2THERMISTOR

#24 BLK13BRK-

#26 ORG19RESERVED

#26 BLU22HM LMT


#24 BLK

11 HALL C

14 COS

0V

5V

0V

5V#24 VIO

12 +/CW LMT#26 WHT

6 MKR-

#26 WHT/BRN

10 HALL A#26 BRN

8 RESERVED

#26 WHT/YEL

5 HALL B

#26 WHT/ORN

7 MKR+

#26 GRN#26 WHT/BLU

#26 YEL

CASE

WHT/BRN 21

BRN

SIN-N

17 SINVIO

COS-N

YEL

15TAN

3WHT/ORNWHT/RED

18WHT/GRN

2 THERMISTOR

#26 ORG

1316

BRK-

#24 GRY

19 RESERVED

#26 BLU 2220

HM LMT

#24 RED 25 BRK+

ECU


SETUP

CAL / AGC

CALIBRATE





1 8

9 15

13 9 5 1

25 22 18 14

8 1

15 9

13951

25221814

W/GRN

BRN

W/RED

W/RED

W/BRN

YELYEL

YEL

W/ORN

W/ORN

W/YELVIO

BRN

BRN 1234

REFERENCE

ECUAnalog Interface

MAL0186856789

101112131415


V1-V2-V0+

5V5V

BIDVx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield

W/REDW/ORNW/GRY

#24

VIO

#22 AWG x10(ECX00428)

#22 AWG x10(ECX00428)

#22 AWG x10(ECX00428)

VIO VIO

W/GRN

W/GRN

BLUYEL

ORNBRN1

23456789

101112131415

VIO

W/GRN

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -

MKRMKR-N

SERIAL IDENC COM

ENC COM

ENC 5V

ENC COM

COSCOS-N

SINSIN-N




W/GRN

BRN

BLU

W/BRN

YEL

YEL

ORN

W/YELVIO

BRN

W/REDW/ORNW/GRY

VIO

W/GRN

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -


ENC COM

ENC 5V

ENC COM

COSCOS-NSINSIN-N



WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW


203.2 mm [8”]


150 mm [6”]

ECU


SETUP

CAL / AGC

CALIBRATE





1 8

9 15

13 9 5 1

25 22 18 14

8 1

15 9

13951

25221814

#24 VIO

BLU

BLU

BLU

W/BLUYEL

YELYEL

W/YELORN

ORN

ORN

W/ORNBRN

BRN

BRN 1234

REFERENCE

ECUAnalog Interface

MAL0186856789

101112131415


V1-V2-V0+

5V5V

BIDVx/Vp

VqV1+V2+V0-0V0V

N.C.Inner Shield


#24

VIO

REDRED

#24 AWG x8(ECX00569)


(ECX01126)

#24 AWG x8(ECX00569)

VIOVIO

GRN

GRN

BLK

BLK

BLUYEL

ORNBRN1

23456789

101112131415

REDVIO

GRNBLK

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -

MKRMKR-N

SERIAL IDENC COM

ENC COM

ENC 5V

ENC COM

COSCOS-N

SINSIN-N




#24 VIO

BLU

BLU

W/BLUYEL

YEL

W/YELORN

ORN

W/ORNBRN

BRN


REDVIOGRNBLK

1123

1

1213

2

2425

14

720

15

1016

3

8

21

FRM GND

MOTOR +

MOTOR -


ENC COM

ENC 5V

ENC COM

COSCOS-NSINSIN-N



WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW

WIRE-SIDEVIEW


200.0 mm [8”]


150.0 mm [6”]

ECU


SETUP

CAL / AGC

CALIBRATE




127 [5.00]

12 [0.47]19.2 [0.76]

0.35 N·m Torque

DIMENSIONS AND TOLERANCES: MM [IN]

OPTIONAL MOUNTING BRACKETSNOTE: REMOVE WASHERS WHENINSTALLING BRACKETS.

MAX SCREW SIZE: M4

OUTPUT 15 PIND TYPE PLUG

INPUT 15 PIND TYPE SOCKET

100 [3.94]

114 [4.49]

16.2 [0.64]

20[0

.79]

33.3

[1.3

1]

41[1

.61]

142 [5.59]

encoderconditioningunit (ecu) hardwaremanual

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