enclosed flare incineration system - brochure (may 2012)
TRANSCRIPT
Waste Gas Handling Enclosed Flare Incineration System
Portable UnitsCoalbed Methane
Well TestingWorkovers
Early Production TestingPipeline blowdowns
Landfill Waste Gas
Permanent UnitsAcid Gas & Tail Gas DestructionDehydration ApplicationsSolution GasShale GasWaste Water TreatmentFlue Gas Destruction
Global Industrial
QUESTOR TECHNOLOGY INC.
For and on behalf of:
Incinerators burn waste gases the most
effectively of all combustion products. We design and manufacture
proven technology for well test rentals and for
permanent facility installations.
We save our customers money through reduced
fuel gas consumption, lower operating costs, less maintenance and
smaller lease sizes.
Our Technology creates the best plume
dispersion available, providing up to 99.99% combustion efficiency without any particulate
matter, poly-nuclear aromatic hydrocarbons
(PAH's) or unburned hydrocarbons.
Waste Gas Handling“Solutions To Your Burning Problems”
Table of Content1) Waste Gas Handling Technology introduction Flare vs. Incineration Applications
2) Enclosed Flare Incineration System Environmental Impact Complete Combustion for H2S and Rich Gases Low Heat Gas Content (low-BTU) Close Spacing
3) Features & Options
4) Company Introduction
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Starrenburglaan 11a 2251AG Voorschoten The Netherlands G.I. Dynamics B.V. Kvk: 27372897
Tel: +31 (0)71 56 202 56 Fax: +31 (0)71 56 227 57 [email protected] www.gidynamics.nl
Waste Gas Treatment
Enclosed Flare Incineration System
Sinopec China, North-East Sichuan Province20 MMSCFD of 18% H2S AND 10% CO2
Q3000 Incinerator Units
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Starrenburglaan 11a 2251AG Voorschoten The Netherlands G.I. Dynamics B.V. Kvk: 27372897
Tel: +31 (0)71 56 202 56 Fax: +31 (0)71 56 227 57 [email protected] www.gidynamics.nl
Portable UnitsCoalbed Methane
Well TestingWorkovers
Early Production TestingPipeline blowdowns
Landfill Waste Gas
mprovement of air quality is one of the key concerns to sustainable development worldwide. As strict environmental regulations are being enacted to
protect the public and minimize harmful atmospheric emissions, our clients look to our business partner to develop solutions that meet regulatory compliance and allow them to operate cost effectively in an environmentally responsible and sustainable manner.
I
Enclosed Flare Incineration TechnologyUnique Design
The proprietary gas burner control creates a high velocity vortex. The waste and fuel gas streams enter the incinerator through nozzles designed to alter the direction of the flows in such a way as to create a high energy vortex. The efficient mixing results in a highly efficient use of fuel, air and hydrocarbon which results in elevated combustion temperatures.
The natural draft system avoids potential downtime that is often associated with assisted air and waste intakes systems such as blowers and fans. Air is naturally drawn into the combustion zone as the flow of waste/fuel gas increases and, conversely, air flow reduces as the flow of fuel/waste gas lowers.
Refractory LiningQuestor incinerators are refractory lined which retains heat and minimizes losses from combustion to stack exit.
Low level ground heat radiation allows for facility integration as well as ensuring the safety of personnel.
No visible flame
Not effected by liquid droplet size
High temperatures efficiently burn rich gas. Air pre-mixed with the waste gas prior to combustion
Combustion occurs in a closed chamber unaffected by winds
Measured independently at 99.99% consistently
Enclosed Flare IncinerationTraditional Flare
Visible Flame
Entrained liquid droplets decrease combustion efficiency
Difficulty burning rich gases often producing soot deposits and black
smoke (BTEX, VOC, PAH)
Heavily influenced by crosswinds allowing gases to escape unburned
Difficult to measure efficiency and varies from site to site
Waste Gas Treatment
Enclosed Flare Incineration System
Environmental Impact>> 99.99 % e�ciency The enclosed �are incinerators have been indepen-dently tested and veri�ed that they combust waste gas streams at an e�ciency rate of >99.99% thereby converting waste streams to less hazard-ous and manageable emissions, such as carbon dioxide, water vapour and sulfur dioxide.
The incinerators operate with no visible �ame, smoke or odour and will ensure the safe combus-tion of the waste stream for not only the public and but also for project personnel.
Many of our clients including Shell, Vaquero, Dominion Exploration and others have demon-strated that our incineration units reach a true com-bustion e�ciency of >99.9% (including combust-ing H2S to SO2). Vaquero conducted extensive testing analyzing the components up to C30+ with results indicating >99.9% combustion e�ciency of heavier hydro-carbons.
NO �ame, NO smoke, NO odorWe have designed the incinerators to operate with no visible �ame, odors or black smoke which is often present in other, less e�cient combustion systems. The incinerators are often deployed in areas where there is the potential for resident concerns (forests, housing, populations, etc.). QTI’s proprietary combustion technology safely and reliably addresses issues relating to visibility, odors, air quality and compliance.
Waste Gas Treatment Page 5 of 10
Starrenburglaan 11a 2251AG Voorschoten The Netherlands G.I. Dynamics B.V. Kvk: 27372897
Tel: +31 (0)71 56 202 56 Fax: +31 (0)71 56 227 57 [email protected] www.gidynamics.nl
“True combustion e�ciency of >99.9% when combusting H2S to SO2”
Emissions dispersion plume
The plume created by SO2 emissions is optimally dispersed through optimum velocity and tempera-ture. At the exit of the stack the resultant gases from combustion continue to rise in a vortices motion. The emission dispersion will take place at a higher vertical distance from the exit of the incinerator.
Independent tests show the plume rise of over 250 meters.
Same Plant
Applications
Coalbed Methane Well Testing
WorkoversEarly Production Testing
Pipeline blowdownsLandfill Waste Gas
Portable UnitsPermanent Units Acid Gas & Tail Gas Destruction Dehydration Applications Solution Gas Shale Gas Waste Water Treatment Flue Gas Destruction
Enclosed Flare Incineration System
Starrenburglaan 11a 2251AG Voorschoten The Netherlands G.I. Dynamics B.V. Kvk: 27372897
Tel: +31 (0)71 56 202 56 Fax: +31 (0)71 56 227 57 [email protected] www.gidynamics.nl
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H2S expertiseQuestor is recognized for its particular expertise in the combustion of sour gas (H2S). In today’s environment of increasing regulation to protect air quality and address the public’s concerns relating to climate change and global warming, Questor’s product o�erings are well positioned.
H2S is a toxic gas that can a�ect di�erent systems in the body, �rst to be a�ected being the eyes followed by olfactory system.
Natural gas in its raw form can be composed of various hydrocarbons, but also unwanted com-pounds as H2S. For natural gas containing H2S to be commercially accepted has to be removed due to high toxicity associated with H2S. After the treat-ment of the natural gas to remove H2S, there are resultant gases with traces of H2S that need to be disposed.
Many of our clients including Shell, ExxonMobil Vaquero, Dominion Exploration and others have demonstrated that our incineration units reach a true combustion e�ciency of >99.9% when com-busting H2S to SO2.
Project References: Dominion Exploration : 75% H2S and 25% CO2 Grimes Energy : 65 % H2S Nexen Calgary : 34 % H2S Compton Clayhurst : 20% H2S / 60% CO2 Sinopec China : 18% H2S and 10% CO2
Nexen Inc has employed several of our incinerator units for use within the City of Calgary on the 34% H2S wells with the acceptance and support of the surrounding community and the regulatory bodies.
FPSO Waste gas CombustionEnclosed Flare Incineration Technology >> Marine Environmental Design <<
Main advantages over open �are: No need for angled constructions No need for wind shield No need for high mounted structures No thermal radiation/heat shield problems
The current design ensures compatibility with a marine environment including coatings and corrosion resistant materials.Structural provisions are also incorporated to ensure that the incinerator will be adequately anchored and of su�cient strength to withstand the anticipated forces resulting from the o�shore environment.In order to ensure the enclosed �are incinerator package would be suitable for the marine environment, we have developed supplemental design solutions for units to mitigate corrosion on areas not adequately protected against marine conditions.
Waste Gas Treatment
Enclosed Flare Incineration System
Starrenburglaan 11a 2251AG Voorschoten The Netherlands G.I. Dynamics B.V. Kvk: 27372897
Tel: +31 (0)71 56 202 56 Fax: +31 (0)71 56 227 57 [email protected] www.gidynamics.nl
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Close Spacing The incineration units are equipped with a number of safeguards that prevent any communication between the internal incinerator process and the environment external to the incinerator. It is these features that allow the incinerator to be placed immediately adjacent to the other process equipment.
The continuous pilot is �ash arrested with the same type used on reboilers or line heaters, so that there is no possibility of igniting any combustible vapors outside of the incinerator. The waste gas stream is protected with rated �ame arrestor which also prevents the possibility of any �ash back on the waste stream extending outside of the unit.
Low heat content gasIt is a proven technology in saving clients’ money by the use of optimal volumes of fuel for cases where the gas composition has a low heat value.
Waste streams and fuel gas are not premixed inside the units. Instead they are introduced into the incinerator through their own piping and manifold system. By doing so, the gas �ows in pipe that is appropriately sized for the rates and then mixed inside the combustion chamber in a vortex manner which promotes e�cient and orderly mixing. This minimizes fuel consumption. A comparison with a conventional open �are shows that e�cient use of the fuel can save up to 80% in fuel usage.
Dehydration unitsThe safeguards which allow the unit to be placed close to other equipment and expertise in handling low heat content gas facilitate the use fo the units in dehydration processes for BTEX destruction resulted from glycol dehydration.
The units are e�ciently handling the water vapors eliminating costly treatment of the water vapors contaminated with pollutants.
Compton Clayhurst Facility - Q250 Gas Content: 20% H2S / 60% CO2 80% less fuel than an open flare. Reduced fuel usage from 1410 to 290 m3/d Payout in 4 months Reduced greenhouse gas emissions Community support
Petrobank Kerrobert - Q5000 Tail gas destruction >99.99% efficiency CO2 emissions reduced by 73,000 t/yr Carbon credits : $0.5 MM to $1.1 MM ( $7 - $15 per CO2 tonne) Fuel gas reduced from 1.3 to 0.5 MMscfd - $0.9 MM cost saving Savings ~ $ 2 MM/yr compared with a flare
Dominion Transmission - Benzene Destruction
Meet regulations Reduced footprint Smaller lease size Reduced piping 80% less fuel used Heat recovery Four month payout No condensed water handling problems
Waste Gas Treatment
Enclosed Flare Incineration System
Starrenburglaan 11a 2251AG Voorschoten The Netherlands G.I. Dynamics B.V. Kvk: 27372897
Tel: +31 (0)71 56 202 56 Fax: +31 (0)71 56 227 57 [email protected] www.gidynamics.nl
Page 8 of 10Waste Gas Treatment
Features Live pilots with constant spark igniters Stack top temperature monitoring Reliable burner control system with backup Air intake �ash arrested: enclosed burner Fiber refractory: light & thermal shock resistant Automated air intake control Customized to �t site operating practices
Heat Recovery and Power GenerationThe incineration units can be equipped with a heat exchanger creating the possibility for capturing the heat and transform it into power. The units can produce in adequate conditions power order of 3.5 MW.
The heat resulted from di�erent waste gas combustion can be e�ectively used to treat waste water. Waste water is passed �rst through heat exchanger and
fed to the incineration. This process eliminates trucking and disposal.
Advantages / Opportunities: Dehydration facilities Shale gas Power generation opportunities Signi�cant operational savings Carbon footprint reduction
Can meet tougher Environmental Regulations Air quality improvement and Greenhouse gas reduction No odor, No soot, No smoke and No visible �ame Contributes to sustainable development Builds strong community relationships
Low Capital & Installed Cost Heat utilization and power generation opportunities Signi�cant reduction in fuel and operating costs High productivity: optimal energy utilization Reliable and Easy to Operate Reduced footprint
Customer Benefits
“Public Confidence”
Enclosed Flare Incineration System
The Enclosed Flare incinerators successfully operate in a broad spectrum of climates,
temperatures and geography in a wide variety of process applications. Independent testing
confirms that they combust waste gas streams at an efficiency rate of >99.99%.
Enclosed Flare Incineration SystemThe product is unique and replaces traditional flare systems. It is a top performer due to one of the highest combustion efficiencies in its market, improved air quality and optimized energy utilization and recovery.
We design and manufactures high efficiency waste gas incinerators for sale or for use on a rental basis and also provides combustion-related oilfield services.
G.I. Dynamics provides the latest state-of-the- art gas handling technologies and equipment for the Oil & Gas market. We specialize in Enclosed Flare Incineration System with > 99.99% efficiency.
G.I. Dynamics is a company with hands-on industrial experience, operating together withspecialists and niche business partners in order to improve the performance and develop the sustainability for our clients business.
Global SupportOur offices are in Europe and Asia, but we have proven experience and are able to provide full support in Russia, USA, Middle East, Asia, South East Asia and Australia to further develop your business.
Providing next-generation TechnologyG.I. Dynamics cooperates with niche companies that have the most efficient technologies available on the market, and bring this to the global market, to create practical, cost-effective solutions that change the game in business of Oil & Gas and reduce environmental impact.
Questor Technology Inc. (“Questor”) is an international environmental technology company specializing in custom solutions to eliminate flare gas.
Questor’s products enable their clients to operate cost effectively in an environmentally responsible and
sustainable manner.
The Enclosed Flare incinerators successfully The Enclosed Flare incinerators successfully The Enclosed Flare incinerators successfully
Global Industrial
Global Industrial
The Company’s proprietary incinerator technology destroys noxious or toxic hydrocarbon gases which ensures regulatory compliance, environmental protection, public confidence and reduced operating costs for customers.
Questor is recognized for its particular expertise in the combustion of sour gas (H2S).
While the Company’s current customer base is primarily in the oil and gas industry and in the petro-chemical, this technology is applicable to other industries such as land�lls, water and sewage treatment, tire recycling and agriculture.
Our Business Partner: Questor Technology Inc.
Our Organization: Global Industrial Dynamics
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Starrenburglaan 11a 2251AG Voorschoten The Netherlands G.I. Dynamics B.V. Kvk: 27372897
Tel: +31 (0)71 56 202 56 Fax: +31 (0)71 56 227 57 [email protected] www.gidynamics.nl
QUESTOR TECHNOLOGY INC.
Waste Gas Treatment
CopyrightCopyright of all published material including photographs, drawings and images in this document remains vested in GI Dynamics BV and third party contributors as appropriate. Accordingly, neither the whole nor any part of this document shall be reproduced in any form nor used in any manner without express prior permis-sion and applicable acknowledgements. No trademark, copyright or other notice shall be altered or removed from any reproduction.
DisclaimerThis document includes and is based, inter alia, on forward-looking information and statements that are subject to risks and uncertainties that could cause actual results to di�er. These statements and this report are based on current expectations, estimates and projections about global economic conditions, the economic conditions of the regions and industries that are major markets for G.I. Dynamics and G.I. Dynamics’ (including subsidiaries and a�liates) lines of business. These expectations, estimates and projections are generally identi�able by statements containing words such as “expects”, “believes”, “estimates” or similar expressions. Important factors that could cause actual results to di�er materially from those expectations include, among others, economic and market conditions in the geographic areas and industries that are or will be major markets for G.I. Dynamics’ businesses, oil prices, market acceptance of new products and services, changes in governmental regulations, interest rates, �uctuations in currency exchange rates and such other factors as may be discussed from time to time in the document. Although G.I. Dynamics believes that its expectations and this document are based upon reasonable assumptions, it can give no assurance that G.I. Dynamics expectations will be achieved or that the actual results will be as set out in this document. G.I. Dynamics is making no representation or warranty, expressed or implied, as to the accuracy, reliability or completeness of the Presentation, and neither G.I. Dynamics nor any of its directors, o�cers or employees will have any liability to you or any other persons resulting from your use
北京市朝阳区曙光西里甲一号,第三置业(东域大厦)B座1205室,100028 荷兰吉德工业公司
电话 +86 (0)10 84 053 693 [email protected] www.gidynamics.cn
Contact UsFor more information about the technology and applications, don’t hesitate to contact our business associates. We would be glad to help you in achieving sustainable business!
Adrian R. Toader
Starrenburglaan 11a 2251AG Voorschoten The Netherlands G.I. Dynamics B.V. Kvk: 27372897
Tel: +31 (0)71 56 202 56 Fax: +31 (0)71 56 227 57 [email protected] www.gidynamics.nl
QUESTOR TECHNOLOGY INC.Global Industrial
Global IndustrialGlobal Industrial