en space-dyeing machine for carpet yarn
TRANSCRIPT
New styles of space-dyed yarn for new styles of carpet:
SHORT SPACE
Spot length from 20mmBerber effect, knit-de-knit imitation
LONG SPACE
Extra high spot length up to 150mAlmost unlimited cycle length (1000m)Tone-on-tone effect
BI-COLOR exclusive effect
New exclusive technology to print different shades/colors on the same yarn
72 ends / 6 +1 color SPACE-DYEING machine for PA, PET, WOOL, PAN yarns and blends for CARPET & RUGS
CHOICE OF THE LINE FOR DYESTUFF FIXATION
Depending on the type of material to dye, possibility to choose either:
‧ saturated steam under pressure with TVP3 – 3S line for PET, PA6-66, WOOL and blends
› 30”-1.5 min heat-setting time / up to 270kgs/h
‧ or an atmospheric steaming with a DL5 line for PAN, WOOL or PA6-66
› 3-5 min steaming time / up to 400kgs/h
PREFEEDING
Yarn bundle tension equalization
1
HMI
10” color touch-screen command panel
2
BASE-SHADE BOX
Application of the base-shade on the whole yarn bundle (optional)
3
DSC/ 3
Steaming chamber for dyestuffpre-fixation
4
Application of spot color(one color per box)
A SPOT COLOR 1 to 6 - BOXESF
1
2
3 4
A F
S PAC E - DY E I N G CO M P L E T E P R O C E S S P O S S I B I L I T I E S
P I E ZO - E L E C T R I C T E C H N O LO G Y (PAT E N T E D)
P LC CO N T R O L
C A D S O F T WA R E
Thanks to its exclusive piezo-electric linear
actuator, the MCD3 offers an unequalled range of
space-dyeing effects:
‧ high-speed linear movement
(< 2mS)
‧ continuous dyestuff flow
‧ high pressure impregnation of the yarn bundle
(8-10 bar pumps)
‧ no dyestuff waste
‧ 10” color touch screen command panel
‧ Powerful PLC – Total control of all inverters
(CANOPEN bus)
‧ Patterns & dyeing recipes for a high level of
reproducibility
‧ Automatic washing cycle
‧ YARNDRAW yarn design software for pattern creation including simulation tools
‧ Compatible with NEDGRAPHICS
EXTRUSION TUFTING
TWISTING
HEAT-SETTING
TWISTING WEAVING
SPACE-DYEING
T E C H N I C A L I N F O R M AT I O N
CHARACTERISTICS & ENERGY CONSUMPTION
Production: with DL5: up to 9.5T/day with TVP3-3S: up to 6.5T/dayNumber of colors: 1 base shade + 6 spot colorsSpot length range: 20mm to 150m (with a cycle length up to 1000m)
150 Nm3/h
500 m/min
Steam : ~ 30Kgs/h
for DSC3
200 liters
(for washing only)
up to 72 ends
Installed power 35 KVA
~ consumption 22 KW/h
M C D/3 B E N E FI T S :
‧ Yarn dyed without tension for a bulky & round yarn
› better carpet coverage
‧ Reduced production cost:
› no minimum lot sizes
‧ Sustainable and Eco friendly process:
› no waste of dyestuff
› reduced water consumption
› high color fastness
‧ Clear spot definition, no dyestuff migration
‧ High pressure spraying technique for an even impregnation of the dyestuff penetrating the heart of the yarn (6-8 bar pumps)
‧ Easy to process BCF or SPUN yarns
‧ Thanks to the MF400 new stuffer box, space-dyeing + frieze + heat-setting is now possible in one single continuous process
We imagine, build and integrate innovative textile systems for flooring qualities, home linen, fashion fabrics and technical textiles.Sharing inspiration and expertise with our customers worldwide, we shape the textile industry of the future.Creating success for them all,From yarn to finished product.
www.vandewiele.com
SUPERBA S.A.S147, Avenue Robert SchumanPO Box 128768055 – MULHOUSE Cedex – FranceTel. +33/389-362-727Fax. +33/[email protected]
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