en - instruction manual topco · figure degassing module mae2: note! for detailled information...
TRANSCRIPT
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ANTON EDER GMBHWeyerstraße 350
A-5733 Bramberg
www.eder-heizung.at
Ver.02/2017-en
Supplement to instruction manual MCK, MCM_1Instruction manual
TOPCONTROLTCM
2
Table of contents
General1.
. Mounting2
.1 Installing the device2
.2 degassing module multicontrol makeup module multicontrol2 MAE, MCF
. Hydraulic diagrams3
4. Wiring diagrams
. User level 35
External setpoint6.
Commissioning7.
Warnings and fault messages8.
. Technical data9
. Spare parts list10
Maintenance11.
Appendix12.
ECONECON
NOTE!
Figures in this document can vary due to model and configuration of the deliveredmulticontrol device.
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ECON
INFORMATION!
This document refers to topcontrol series devices with software version V1.22. Designand operation can vary slightly due to the existing software version.
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Table of contents
3
1. General
DisclaimerWe improve our products permanently and so we reserve the right to make modifications
anytime and without previous announcements. We do not assume any guarantee for the
correctness and completeness of this document.
Any claims, particularly claims for damage and loss of profit or financial losses must be excluded!
1. General
1.1. Tender text
topcontrol modular TCM for lossles storage of the expansion volume and for pressure
maintenance in closed heating, climate and cooling systems. Designed and manufactured acc.
to regulations of EN 12828 and SWKI 93-1.
The topcontrol device is a nicely shaped, self-contained unit with a pleasing design. It is
designed for a modular combination with external expansion vessels (max. 0.5 bar). The
connections for suction pipe and overflow pipe are situated at the back of the device.
The control unit is built very compact with one resp. two low noise pressure maintenance pump(s)
(model Solo 1x100%, model Duo 2x50%, model Maxi 2x100%) which is/are executed as
multistage centrifugal pump(s) with efficiency motor with integrated electronic frequency
converter and high quality floating-ring type shaft seal. Also the multicontrol hydraulics includes
one resp. two electronic controlled electric overflow valve(s) (models Solo, Duo and Maxi 1x100%
of the expansion flow, models Duo-twin and Maxi-twin 2x100%) as continuous opening control
valve(s) (opening 0..100%) incl. electric motor with safety function (closed when currentless).
Pressure maintenance pump(s) and electric overflow valve(s) are controlled continuously and
pressure-proportional.
High-precision measuring of the plant pressure. Hydraulic connections and necessary shutoff
devices for on-site piping are factory provided on the left side of the control unit (possibility for
rebuilding to the right side of the control unit). Temperature monitoring of the media streaming
into the vessel.
Prepared connection point for mounting a makeup module for litre accurate measuring.
Combinable with water softening for standardized makeup water.
Prepared connection point for mounting a degassing module for automatic and economic low
pressure degassing, based on the principle of pressure drop. The connection and the necessary
shutoff device for the degassing pipe is situated at the back of the control unit.
All operations are controlled by the microprocessor electronics. The operator panel is situated
ergonomically and containes a illuminated 4-line text display. The handling is thought-out and a
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lot of languages are supported. The measure- and control unit is executed in a closed electrical
cabinet. Four potential-free signalling contacts (fault, warning, makeup in operation, device
operation enabled) are provided.
Input ”external enable contact device operation” and external setpoint 4-20 mA: ”upper
working pressure”. Also two analog standard signals (4-20 mA) for remote monitoring or
connection to a superordinate control system with the following standard assignment:
- analog output 1: ”vessel level (0-100%)”
- analog output 2: ”current plant pressure (0-40 bar)”
For more signals two additional expansion modules can be installed easily in prepared mounting
positions. Remote monitoring can be done also via multicontrol SMS module or multicontrol bus
module. External temperature monitoring via an optional temperature sensor at the connection
point is prepared too.
max. operation temperature of the plant: 110 °C (with EV cooling vessel)
max. temperature at the connection point: 70 °C
2. Mounting
2.1. Installing the device
The topcontrol device must be installed on a horizontal and solid floor and it must be set up
vertically by using the adjustment stands (1). The four holes on side of the socket can be used to
transport the device (for example by inserting 2 pipes, 1 .max. ")
figure adjustment stands and transportation example1:
2. Mounting
5
2. Mounting
The implementation into the system return must be executed acc. to the hydraulic diagrams in
chapter 3 - ”Hydraulic diagrams”.
topcontrol modular TCM series devices can be used in plants with max. temperature of 70 °C
at the connection point. If the max. temperature at the connection point exceeds 70 °C, EV
cooling vessels must be installed!
The implementation into the system return must be done at a position where no external
pressure can occur. External pressure could affect the trouble-free operation of the pressure
maintenance device.
2.2. degassing module makeup modulemulticontrol MAE, multicontrol MCF
topcontrol modular TCM series devices factory provided are delivered without degassing
module MAE resp. makeup module MCF. The mounting of these modules is done acc. to the
assembly instruction which is delivered with the module.
connection point MCF
connection point MAE
figure degassing module MAE2:
NOTE!
For detailled information about hydraulic connection of topcontrol modular TCM andEG(Z)-M expansion vessels see appendix.
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INFORMATION!
Dimensioning of the expansion pipe according to ÖNORM H 5151-1, see appendix A ininstruction manual multicontrol MCK, MCM-_1. With topcontrol modular TCM all thepiping must be made on-site according to the appropriate hydraulic diagram in chapter 3.
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6
3. Hydraulic diagrams
top modular :control with degassingOptions: additional vessels , expansion module, degassing module MCFEGZ-M MAE ,
makeup module, MWE water softening backflow preventer, temp. sensor T2R- ,
1 ... m
ake
up
wate
r7 ... g
as-
sid
e v
ess
el c
on
ne
ctio
n D
N20
4 ... d
isch
arg
e h
op
pe
r fo
r ve
sse
l safe
ty v
alv
ee
xpan
sio
n p
ipe
fro
m/t
o s
yste
m r
etu
rn8 ...
5 ... s
uct
ion
pip
e f
rom
exp
an
sio
n v
ess
el
de
gass
ing
pip
e f
rom
sys
tem
re
turn
9 ...
6 ... o
verf
low
pip
e f
rom
exp
an
sio
n v
ess
el
3. Hydraulic diagrams
7
top modular :control without degassingOptions: additional vessels , expansion moduls, MCF makeup module, MWEEGZ-M R-
water softening backflow preventer, sensor T2,
3. Hydraulic diagrams
1 ... m
ake
up
wate
r7 ... g
as-
sid
e v
ess
el c
on
ne
ctio
n D
N20
4 ... d
isch
arg
e h
op
pe
r fo
r ve
sse
l safe
ty v
alv
ee
xpan
sio
n p
ipe
fro
m/t
o s
yste
m r
etu
rn8 ...
5 ... s
uct
ion
pip
e f
rom
exp
an
sio
n v
ess
el
6 ... o
verf
low
pip
e f
rom
exp
an
sio
n v
ess
el
8
4. Wiring diagrams
4. Wiring diagrams
9
4. Wiring diagrams
10
4. Wiring diagrams
11
4. Wiring diagrams
12
4. Wiring diagrams
13
Optional L2 .function ”vessel level measurement ” in systems with 2 main vessels
Simultaneous usage of ”external setpoint” is not possible!
4. Wiring diagrams
14
Optionale Verwendung von „externer Sollwert".
Gleichzeitige Verwendung von „Niveaumessung L2“ nicht möglich!
4. Wiring diagrams
15
5 3. User level
Unlock user level 3 via menu item “operate” - “code input”
( MCK, MCM-_1)see instruction manual multicontrol
User level - menu structure:3
User level 3 Grayed-out menu items are already accessible in MCK/MCM/))) Actions series devices. Watch corresponding manual for description./))) Settings* /))) pressure maintenance* * /))) working pressure see chapter Commissioning( “ “)
5. User level 3
16
* * /))) operating mode pumps* * /))) operating mode valve 1)
* * /))) operating mode level* * /))) min. working pressure 2)
* * /))) m .ax working pressure 2)
* * /))) min. working pressure bus 3)
* * .))) max. working pressure bus 3)
* /))) makeup* /))) degassing* /))) monitoring* /))) general* * /))) main display can be adjusted in user level 2( )* * /))) languate* * /))) time & date* * .))) d contrastisplay* /))) bus module 4)
* * /))) enable receiving* * /))) enable device (only if receiving is enabled)* * .))) ext. setpoint* /))) SMS-Module* .))) device set-up.))) manual mode
User level settings pressure maintenance3� � �
working pressure Instruction for setting the working pressure
7 “ “ - 9.see chapter Commissioning step
operating mode valve At models -t a -t you can choose the followingDuo win nd Maxi win
operating modes:
- “ “ ( )staggered mode default setting
The first valve opens pressure-dependent. The second valve
opens in case of an error, also it opens pressure-dependent
after a delay-time.
- “ “parallel mode
Both valves open at the same time.
- “ “redundancy mode
The first valve opens pressure-dependent. The second valve
opens in case of an error.
- “ Y3 “valve only
Y4 ( )Valve is deactivated permanently e.g. for maintenance
- “ Y4 “valve only
Valve Y3 is deactivated permanently (e.g. for maintenance)
5. User level 3
1) Duo win ndonly at models -t a Maxi-twin2 only if external setpoint is activated (see 6.1))3 only if external setpoint is activated in menu)
item ”bus module” (see 6.2)4) only if bus module is enabled
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min. working pressure Lower limit of the upper working pressure.
min. work. press. Bus Independent from the size of the external setpoint signal resp. the
external setpoint from bus module, the upper working pressure
can never be below this set value.
( = 0 bar)default setting
s e 6 “ “e chapter external setpoint
max. working pressure Upper limit of the upper working pressure.
max. work. press. Bus Independent from the size of the external setpoint signal resp. the
external setpoint signal from bus module, the upper working
pressure can never be above this set value.
( = 40 bar)default setting
6 “ “see chapter external setpoint
User level settings general3� � �
main display topcontrol series devices provide the following additonal informa-
tions in main display
... M1 . M2status pump resp status pump
“ “ or in %Off current rotation speed of the pump motor
... Y3 . Y4status valve resp status valve
“ “, „ “ oder „ top“Open Close S
User level settings3 bus module� � �
enable receiving „no” (default setting)
Data reception from bus module is disabled.
The topcontrol ignores all data which is sent via the bus module.
„yes”Data reception from bus module is enabled.
The topcontrol processes all data which is sent via the bus module.
This allows the execution of certain actions via bus. For details on
data reception see instruction manual of the actual bus module.
enable device „no” (default setting)
Device enabling via bus module is disabled.
„yes”Device enabling via bus module is enabled.
This allows you to disable/enable the device operation via bus.
5. User level 3
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5. User level 3
General information for device enabling:If the device operation is disabled, the topcontrol electronics recognises the external
deactivation and all components (pumps, valves) will be switched off. The measurement of
pressure, level, temperature and the output of all messages remain operative. In this mode all
messages (e.g. analog signalling, binary signalling,...) and the signalling contacts ”fault” and
”warning” remain operative.
The disabled device operation can be recognised via the green LED at key ”1” (flashing every
second). So it can be seen that the device is switched on via the key ”1” but disabled via the
external device enabling.
User level manual mode3� �
In addition to the already known outputs and signalling contacts the
following outputs are provided intopcontrol series devices:
... M1 . M2setpoint resp setpoint
in %Required rotation speed of the pump motor
(25% = 4 mA, 100% = 20 mA)
... Y3 . Y4motor valve resp motor valve
Can be used to open and close the motor valve(s) manually.
... valve coupling
Can be used to check the safety funtion of the motor valve(s)
„ “� �Output Off Valves close mechanically.
INFORMATION!
The coupling can be reactivated only after expiring of the locking period(factory default: 12 s).
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6. External setpoint
Topcontrol series devices with software version V1.17 and higher allow to set the upper working
pressure depending on an external setpoint signal (from software version V1.17 with analog
signal 4-20 mA, from software version V1.21 also via bus module).
This could be necessary if the working pressure must be changed depending on the operating
mode of the plant (e.g. winter/summer mode).
The external setpoint from bus module has priority over the analog external setpoint setting.
Independent from the setting of the analog external setpoint (device set-up ext. setpoint) the�
setpoint value from bus is used for the upper working pressure.
6.1 Pressure setting via external setpoint signal analog signal(0-40 bar) ( 4-20 mA):
The external setpoint signal always equates to a pressure of Nevertheless the4-20 mA 0-40 bar.
usable upper working pressure is always limited depending on the type of the topcontrol device.
You can use the following diagram for an approximate conversion from the desired upper
working pressure to the necessary external setpoint signal.
scaling of the setpoint signal 0-40 bar
valid range 1-23 mA
01
4 8 12 16 2023
40
electric signal from superordinate control system [ mA ]
usa
ble
up
pe
r w
ork
ing
pre
ssu
re[
bar
]
0
20
10
30
6. External setpoint
20
0 1 4 8 12 16 20 230
40
20
10
30
electric signal from superordinate control system [ mA ]
usa
ble
up
pe
r w
ork
ing
pre
ssu
re[
bar
]
valid range 1-23 mA
2,6
16
21
23,5
Example: TCM-S4.7-23.5usable upper workingpressure2,6 - 23,5 bar
Example limited by settigs:min. “ = 16,0 bar” working pressuremax. “ = 21,0 bar” working pressure
scaling of the setpoint signal 0-40 bar
The usable upper working pressure depends on
1. the existing type of the topcontrol device
2. OPTIONAL min. “ nd max. “the pressure-setpoints ” working pressure a ” working pressure
”user level ” ”settings ”pressure maintenance( 3 “ “)� �
Example:
The upper working pressure of a must be set to . Therefore theTCM-S4.7-23.5 20,0 bar
superordinate control system must send a signal with 1 . Independent from the size of the2 mA
sent setpoint signal, the upper pressure can never be set below a above at this2,6 bar nd 23,5 bar
model see characteristic line( ).
In addition to these limits the upper working pressure can be limited with the settings”min.
working pressure a ” working pressure this example with a“ nd max. “, in min. 16,0 bar nd max. 21,0
bar. Independent from the size of the setpoint signal the upper working pressure can never be
set below a above see characteristic line16,0 bar nd 21,0 bar ( ).
6. External setpoint
21
INFORMATION!
As soon as the signal is in the valid range, the working pressure is set according to theexternal setpoint. The fault messages remain displayed until reset!
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ECONECON
NOTE!
If the electric signal is out of the valid range , the working pressure which has(1-23 mA)been set at the commissioning is used and the fault messages E40 resp. E41 aretriggered.
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6. External setpoint
6.2 Pressure setting via bus module (binary)(0-40 bar) :
The specified value of the external setpoint can comprise a pressure range of .0-40 bar
Nevertheless the usable upper working pressure is always limited depending on the type of the
topcontrol device. In addition to these limits the upper working pressure can be limited with the
settings ” working pressure bus a ” working pressure bus in ”settings”min. “ nd max. “ �
”pressure maintenance” (see diagram and example on page 22).
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notes
22
6. External setpoint
Example:
The upper working pressure of a must be set to . Therefore theTCM-S4.7-23.5 20,0 bar
superordinate control system must send the binary value (binary for 2000,0000 0111 1101 0000conversion = bar*100) in byte 4/5.
Independent from the size of the sent setpoint signal, the upper pressure can never be set below
2,6 bar nd 23,5 bar ( ).a above at this model see characteristic line
In addition to these limits the upper working pressure can be limited with the settings”min.
working pressure a ” working pressure this example with a“ nd max. “, in min. 16,0 bar nd max. 21,0
bar. Independent from the size of the setpoint signal the upper working pressure can never be
set below a above see characteristic line16,0 bar nd 21,0 bar ( ).
For evaluation and verification purposes the currently set value of the topcontrol device can be
returned to the superordinate control system via the bus module (”min. working pressure
bus”: byte 22/23, ”max. working pressure bus”: byte 24/25, ”ext. setpoint”: byte 20/21)
0 40
usable upper working pressure [ bar ]
from superordinate control system(byte 4/5)
_ext. setpoint (example )20,0 bar
to superordinate control system(byte 20/21)
23,52,6
max. working pressure Bus:(Byte 24/25)21,0 bar
min. working pressure bus:(Byte 22/23)16,0 bar
Example: TCM-S4.7-23.5usable upper working
pressure2,6 - 23,5 bar
usable range
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notes
23
7. Commissioning
7. Commissioning
Commissioning procedure:
step 1 Determine the upper working pressure.
This upper working pressure is also the
set pressure of the overflow valve.
figure : determination of the upper and3
lower working pressure
step 2 Shut all connections from/to system return (expansion pipe, makeup water)
CAUTION: Do NOT shut suction pipe and overflow pipe at TCM series devices!
step 3 Fill and ventilate the system to the upper working pressure as determined in step 1.
step 4 Check the correctness of all hydraulic and electric connections, especially
expansion pipe.
step 5 Open the makeup water connection to MCF makeup module and set the pressure
reducing valve to max. 2,0 bar1,5 bar - .
(1)Loosen the screw at the pressure reducing valve
and set the scale to 1,5 bar - max. 2,0 bar.
To fix the scaling, the screw must be tightened again.
NOTE!
Steps 1-3 must be completed on site in preparation for the commissioning.
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NOTE!
Commissioning by the eder customer service resp. an authorized partner and training ofthe operating personell is recommended!
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static height
+ vapour pressure
+ __m working pressure
+ min. 5m safety marginu
pp
er
wo
rkin
g p
ress
ure
low
er
wo
rkin
g p
ress
ure
max.
op
era
tin
g p
ress
ure
blo
w o
ff p
ress
ure
of
the
safe
ty v
alv
e
10 m wc (meter water count) ~ 1 bar
+ 5m safety margin
1
2| | |
1
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7. Commissioning
step 6 Switch on power supply and check if the red control lamp beside the key ”0” glows.
If not, deactivate the device by pressing the key ”0” and following confirmation by
pressing the key ”F1” (red control lamp beside the key ”0” must glow!)
step 7 Fill and ventilate the pressure maintenance pump(s) and the piping.
- The shut off devices at the intake of the pump(s) must be opened completely
and the regulating valve at the pumps outlet side must be closed completely.
- Open the ventilating valve at the pump(s)
figure : ventilation valve at the pump4
- If a MCF makeup module is installed, go to manual mode (user level 3)
(see instruction manual multicontrol MCK, MCM-_1 chapter 5.7 “user level 3”),
Switch on the output “makeup valve Y1” (”output: on”) and fill the vessel until a
continuous water jet leaks from the ventilation valve at the pressure
maintenance pump.
After this set the output “makeup valve Y1” to automatic mode (”output: auto”).
figure : ventilation of the pressure maintenance pump(s)5
Detail A
B
A
Detail A
SW 9
INFORMATION!
Shut off all expansion vessels except the first EG-M vessel previously to accelerate thefilling.
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25
- If a MCF makeup module is not installed, you have to fill the vessel (e.g. via the
emptying at the connection of the overflow pipe - see figure 5, detail B) until a
continuous water jet leaks from the ventilation valve (detail A) at the pressure
maintenance pump.
- 25%Set the outputs ”setpoint M1” and ”setpoint M2” to in manual mode.
- To ensure a complete ventilation of the pump start and stop the pump in manual
mode output p - ”output: Test” - operate with ”F1” several times.( „ ump M1" )
- Close the ventilation valve of the pressure maintenance pump.
- At devices with 2 pressure maintenance pumps (systems Duo and Maxi) repeat
the above steps for the second pump (pump 1 = left side, pump 2 = right side).
step 8 Configuration of the control devicetop
- Press the key “F2” (operate) in main display
- Select menu item “code input”
- Enter the code (see instruction manual multicontrol MCK, MCM-_1
chapter 5.7 “user level 3”)
- User level 3 is unlocked
- Go to menu item “device set-up” (if already done ”settings” ”device set-up”)�
User level 3.))) device set-up/))) vessel code* .))) acc. to the sticker at the vessel/))) correction value PL1o* .))) acc. to the sticker at the upper pressure transmitter/))) correction value PL1u* .))) acc. to the sticker at the lower pressure transmitter/))) makeup MCF* /))) not available (default setting)* .))) is available
7. Commissioning
NOTE!
Set the setpoint(s) to 25% before ventilation to limit the flow rate of thepump.
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HINWEIS!
Due to the integrated frequency converter the direction of rotation of thepump motor is always correct and not depending on the electric supply.
i
man
dato
ry in
pu
ts f
or
a c
orr
ect
fun
cti
on
of
the d
evic
e
26
/))) water treatment (only if makeup MCF is available)* /))) not available (default setting)* /))) softening MWE6 resp. softening MWE12* .))) desalination MVE2 resp. desalination MVE4/))) degassing* /))) not available default setting( )* .))) degassing module/))) binary signalling (only if module is installed)* /))) not available (default setting)* .))) is available/))) remote reset (only if module is installed)* /))) not available (default setting)* .))) is available/))) analog signalling (only if module is installed)* /))) not available (default setting)* .))) is available/))) sensor T2* /))) not available (default setting)* .))) is available/))) level measurement L2 1)
* /))) not available (default setting)* .))) is available/))) correction value PL2o* .))) acc. to the sticker at the upper pressure transmitter
only displayed if level measurement L2 is available*/))) correction value PL2u* .))) acc. to the sticker at the lower pressure transmitter
only displayed if level measurement L2 is available*/))) communication* /))) not available (default setting)* /))) SMS-Module* /))) ASCII-Logger* .))) Busmodule/))) enable contact* /))) not available default setting( )* .))) is available.))) external setpoint 1)
/))) not available (default setting).))) is available
1) “Simultaneous usage of the functions ”level measurement L2” and external setpoint” is not possible. Activated
”level measurement L2” will be automatically deactivated (”not available”) if you activate ”external setpoint”.
To activate ”level measurement L2” subsequently, ”external setpoint” must be explicitly deactivated!
optional in
puts
(accessories e
tc.)
7. Commissioning
27
step 9 Set the working pressure
- Open the shutoff devices from/to system return (expansion pipe, makeup).
If a MAE degassing module is installed, the ball valve at ist intake side must be
closed.
Due to the size of the system the setting of the working pressure can take up a lot
of time because the pressure has to extend into the entire connected system to
be stable for the setting.
- Go to user level 3
- Select “settings” “pressure maintenance” “working pressure”� �
- The display shows the current settings (complies with the last set working
pressure, e.g. default value ex factory).
CAUTION: Independent from the displayed values the working pressuremust be set again in the course of commissioning!
- Press “F1” (change) to set the desired upper working pressure and confirm it by
pressing ”F1” again.
- Enter the hysteresis (default value: 0, bar)8
Difference between the set upper working pressure and the start-up pressure of
the pump (=lower working pressure)
- “ “ ( : 0,3 bar)Enter the hysteresis Difference pump setpoint default value
figure : setting of the upper working pressure6
step 10 If a makeup module is installed, the operating mode must be selected.
The operating mode depends on several criteria such as size of the system, age of
upper working pressure(default setting: 2,38 bar)
hysteresis (default value: 0,8 bar)lower workingpressure
difference pump setpoint(default value: 0,3 bar)
Beginning of the Overrun ofToverrun
the prior pump default value( : 30 s)
Toverrun
7. Commissioning
INFORMATION!
If device set-up was completed successfully (only mandatory inputs necessary) this menu itemis removed permanently. The device set-up is always available in “user level 3” “settings”.�
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NOTE!
To apply the working pressure, all three settings must be entered and confirmed!
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28
the system, possible known leakage and so on.
If there are known and regular leakages (e.g. a known makeup amount within a
known period) we recommend to use the operating mode “time-controlled”.
For a description of the different operating modes see instruction manual
multicontrol MCK, MCM-_1, chapter 5.7 - “user level 3”.
step 11 Press key “I” in main display to enable the function of the device and confirm it with
”F1” (Yes) (the green control lamp beside key „I” must glow!
step 12 If a degassing module is installed, the operation mode ”degassing module must“
be selected. If the selection happend incorrectly, degassing can‘t work correctly!
Adjustment of the degassing module:
- Shut off the regulating valve and the ball valve at the degassing module.
- Go to manual mode see instruction manual chapter 5.7 -( multicontrol,
“user level 3”) and switch on the output ”degassing valve” (”output: on”)
- Wait until the motor valve opened completely (ca. 35 sec.; the scale resp. the red
axis at the electric actuator must not rotate anymore)
- Open the ball valve at the intake side
- ( 1/4 ).Open the regulating valve slowly until you hear a flow ca. turn The plant
pressure decreases, the pressure maintenance pump starts.
- Look for the plant pressure shown at the display.
- The regulating valve is set correctly if pump 1 is able to increase the plant
pressure and stops. If the pump can‘t increase the plant pressure resp. the
second pump (systems Duo, Maxi) starts, the regulating valve is set incorrectly
(opened too much)
- After this, the output ”degassing valve” must be set to ”Auto” again.
- (1)The setting of the regulating valve must be notated
at the plant- resp. commissioning record.
MAE: _________Setting regulating valve (1)
step 13 The device is now ready for operation.
All shut off devices from/to system return must be secured against unintended
closing (e.g. by dismantling the handle,...)
Further settings (e.g. softening MWE, operating modes etc.) must be done in
menu “settings” see instruction manual( MCK, MCM-_1)
7. Commissioning
29
8. Warnings and fault messages
Additional warnings and fault messages at topcontrol TCM series devices:
Adjustment of the electric overflow valve(s) (if necessary):
The regulating valve(s) at the intake side of the electric overflow valve(s) is/are fully opened by
factory default.
Because of the set working pressure, the size of the system etc. it could be necessary to regulate
the overflow valve(s).
A hint for a necessary adjustment would be:
The pressure maintenance pump starts directly after opening the overflow valve. In this case the
plant pressure decreases to the lower working pressure after opening the overflow valve and the
pressure maintenance pump starts the pressure build-up.
The setting of the calibration valve(s) must be notated at the plant-
resp. commissioning record.
setting regulating valve overflow valve 1: _________
setting regulating valve overflow valve 2: _________ (1)
8. Warnings and fault messages
No. Message Description Check / RepairNecessary deviceoptions for this
message
E36������������������
� � ���������������
No signal "Ready" received from
frequency converter of pump M1
- cable connection is disconnected
or damaged
- no power supply at pump M1
- error at frequency converter of
pump M1 (red control lamp is
illuminated)
no (contained in every
TCM device)
E37������������������
� � ���������������
No signal "Ready" received from
frequency converter of pump M2
- cable connection is disconnected
or damaged
- no power supply at pump M2
- error at frequency converter of
pump M2 (red control lamp is
illuminated)
system TCM duo or
TCM maxi (pump 2)
E38������ ����� � ����
�������������������
The internal communication
between the basic circuit board and
the topcontrol analogue-module at
the I2C-bus failed
- cable connection disconnected or
damaged
- analogue-module: power supply is
disconnected
- analogue module is defective
no (contained in every
TCM device)
30
8. Warnings and fault messages
No. Message Description Check / RepairNecessary deviceoptions for this
message
E39����� ����� � �����
�������������������
The internal communication
between the basic circuit board and
the topcontrol analogue-module at
the I2C-bus failed
- cable connection disconnected or
damaged
- analogue-module: power supply is
disconnected
- analogue module is defective
no (contained in every
TCM device)
E40������ �� �!"�������
��"!"��������������
Measurement signal of the external
setpoint is below the normal valid
range.
- signal of the external setpoint is too
small (< 4 mA)
- connection cable (i.e. from
superordinate control system) is
incorrect or damaged
- measure input of basic circuit board
is defective
external setpoint
E41������ �� �!"�������
��"!"����������#��#
Measurement signal of the external
setpoint is above the normal valid
range.
- signal of the external setpoint is too
high (< 4 mA)
- connection cable (i.e. from
superordinate control system) is
incorrect or damaged
- measure input of basic circuit board
is defective
external setpoint
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaanotes
31
9. Technical data
9. Technical datatype
TC
M-S
5.4
-15
.7
TC
M-S
4.7
-23
.5
TC
M-S
9.1
-14
.9
TC
M-S
10
.0-2
3.5
art.no.
05
30
11
05
30
12
05
30
16
05
30
18
bar 15,7 23,5 14,9 23,5
nominal pressure device (PN) bar 16 25 16 25
°C
voltage V/Hz
max. electrical power kW 1,7 5,7
fuse protection A
connections 1*) "
5 "
6 "
8 "
9**) "
dimensions W mm 785 785 785 785
H mm 958 1205 1084 1439
D mm 1014 1014 1014 1014
Rp1/2
elko-mat eder topcontrol
modular solo
max. upper working pressure
max.temperature at plant connect. 70
3x 400 V 50 Hz
3,2
Rp1/2 resp. Rp3/4
20
Rp5/4
R5/4
R5/4
type
TC
M-M
5.4
-15
.7
TC
M-D
10
.8-1
5.7
TC
M-M
5.4
-15
.7-t
win
TC
M-D
10
.8-1
5.7
-tw
in
TC
M-M
4.7
-23
.5
TC
M-D
9.4
-23
.5
TC
M-M
4.7
-23
.5-t
win
TC
M-D
9.4
-23
.5-t
win
TC
M-M
9.1
-14
.9
TC
M-D
18
.2-1
4.9
TC
M-M
9.1
-14
.9-t
win
TC
M-D
18
.2-1
4.9
-tw
in
TC
M-M
10
.0-2
3.5
TC
M-D
20
.0-2
3.5
TC
M-M
10
.0-2
3.5
-tw
in
TC
M-D
20
.0-2
3.5
-tw
in
art.no.
05
30
71
05
30
41
05
31
71
05
31
41
05
30
72
05
30
42
05
31
72
05
31
42
05
30
76
05
30
46
05
31
77
05
31
46
05
30
78
05
30
48
05
31
78
05
31
48
bar
nominal pressure device (PN) bar
°C
voltage V/Hz
max. electrical power kW
fuse protection A
connections 1*) "
5 "
6 "
8 "
9**) "
dimensions W mm 1242 1242 1242 1242 1242 1242 1242 1242
H mm 1359 1359 1359 1359 1359 1359 1439 1439
D mm 1075 1075 1075 1075 1075 1075 1075 1075
Rp1/2
elko-mat eder topcontrol
modular maxi / maxi twin/ duo / duo twin
max. upper working pressure 15,7 23,5 14,9 23,5
max.temperature at plant connect. 70
16 25 16 25
3x 400 V 50 Hz
3,2 6,2 11,2
Rp1/2 resp. Rp3/4
20 32 20 32
Rp6/4
R6/4
TCM-M: R5/4 TCM-D: R6/4
1 ... makeup module 5 ... suction pipe 6 ... overflow pipe 8 ... expansion pipe from/to system return9 ... degassing pipe*) makeup optional, dimension depending on model (MFC-1 ... Rp1/2 MCF-3 ... Rp3/4)**) MAE optional
technical changes reserved
32
4
5
6
7
8
9
10
2
3
1
10. Spare parts list
10.1. Piping
10. Spare parts list
Item Description
TC
M-S
5.4
-15
.7
TC
M-M
5.4
-15
.7
TC
M-M
5.4
-15
.7-t
win
TC
M-S
4.7
-23
.5
TC
M-M
4.7
-23
.5
TC
M-M
4.7
-23
.5-t
win
TC
M-S
9.1
-14
.9
TC
M-M
9.1
-14
.9
TC
M-M
9.1
-14
.9-t
win
TC
M-S
10
.0-2
3.5
TC
M-M
10
.0-2
3.5
TC
M-M
10
.0-2
3.5
-tw
in
TC
M-D
10
.8-1
5.7
TC
M-D
10
.8-1
5.7
-tw
in
TC
M-D
9.4
-23
.5
TC
M-D
9.4
-23
.5-t
win
TC
M-D
18
.2-1
4.9
TC
M-D
18
.2-1
4.9
-tw
in
TC
M-D
20
.0-2
3.5
TC
M-D
20
.0-2
3.5
-tw
in
1 pressure maintenance pump 90324 90325 90326 90327 90324 90325 90326 90327
2 electric overflow valve
3 actuator for electric overflow valve
4 temperature sensor
5 plant pressure transmitter
6 balancing valve
7 Y-type check valve 90131 90936 90131 90936 90131 90936 90131 90936
8 mud flap 90933 90934 90933 90934 90933 90934 90933 90934
9 sealing for pump
10 sealing for overflow valve
Spare part no.
System solo / maxi System duo
90941
90941 91007
91001 91005
91000
90911
90140
90931 91006
33
10.2. Electronics
1
2
5
4
3, 6
bus adress 0
Item Description
1 board - basic circuit board topcontrol
2 board - topcontrol analogue module (bus adress 0),
4 outputs
3 board - expansion module "binary signalling"
4 cable - connection cable
basic circuit board - expansion module, 10 pole
5 cable - connection cable
basic circuit board - central processing board, 4 pole
6 board - expansion module "binary signalling & remote
reset"
90626
90625
70082
70083
91002
91003
Spare part no.
TC
M-S
5.4
-15
.7
TC
M-M
5.4
-15
.7(-
twin
)
TC
M-S
4.7
-23
.5
TC
M-M
4.7
-23
.5(-
twin
)
TC
M-S
9.1
-14
.9
TC
M-S
9.1
-14
.9(-
twin
)
TC
M-S
10
.0-2
3.5
TC
M-M
10
.0-2
3.5
(-tw
in)
TC
M-D
10
.8-1
5.7
(-tw
in)
TC
M-D
9.4
-23
.5(-
twin
)
TC
M-D
18
.2-1
4.9
(-tw
in)
TC
M-D
20
.0-2
3.5
(-tw
in)
10. Spare parts list
34
1
2
3
10.3. Load circuit
1
2
3
4
10.4 MAE. degassing module
Item Description
1 circuit breaker, 2-pole, neutral wire switched, 6 A
2 motor protection switch, 3-pole, 16 A
3 main switch, 4-pole, 32 A 90924
TC
M-S
5.4
-15
.7
TC
M-M
5.4
-15
.7(-
twin
)
TC
M-S
4.7
-23
.5
TC
M-M
4.7
-23
.5(-
twin
)
TC
M-S
9.1
-14
.9
TC
M-S
9.1
-14
.9(-
twin
)
TC
M-S
10
.0-2
3.5
TC
M-M
10
.0-2
3.5
(-tw
in)
TC
M-D
10
.8-1
5.7
(-tw
in)
TC
M-D
9.4
-23
.5(-
twin
)
TC
M-D
18
.2-1
4.9
(-tw
in)
TC
M-D
20
.0-2
3.5
(-tw
in)
91004
Spare part no.
90920
Item Description
1 control valve 1/2" PN25 for MAE
2 actuator for control valve 1/2"
3 mud flap 1/2" PN25
4 balancing valve 1/2" PN25
90927
90928
MA
E
90929
90926
Spare part no.
10. Spare parts list
35
1
2
9
10
5
6
7
7
8
10
9
4
3
Version B
Version A
11
11
10 5. Makeup module. MCF
Item Description
MC
F-1
MC
F-3
1 water meter 1,5 m³/h, type A 90906 -
water meter 2,5 m³/h, type A - 90925
2 water meter pulse output module 1 liter/puls snap-on, for water meter type A
3 water meter 1,5 m³/h, type B 90950 -
water meter 2,5 m³/h, type B - 90951
4 water meter pulse output module 1 liter/puls plug-in, for water meter type B
5 pressure reducing valve 90015 90571
6 filter bowl 90530 90572
7 manometer - for MCF (option according to respective version)
8 pressure reducing valve, 1/2", Typ D05 type B 90952 -
pressure reducing valve, 3/4", Typ D05 type B - 90953
9 magnetic valve 90575 90038
10 check valve 90620 90621
11 stop valve with handwheel, 1/2" (MCF-1) resp. 3/4" (MCF-3) 90694 90695
Spare part no.
90907
90949
90908
10. Spare parts list
36
11. Maintenance
11.1. Cleaning of the motor
Keep the motor cooling fins and fan blades clean to ensure sufficient cooling of the motor and
electronics.
11.2 Relubrication of motor bearings
Pumps with 0,37 - 7,5 kW:
The motor bearings are of the closed type and greased for life. The bearings cannot be
lubricated.
Pumps with 11 - 22 kW:
The motor bearings are of the open type and must be lubricated regularly.
The motor bearings are lubricated on delivery. The built-in bearing monitoring function will give
a warning indication on the R100 resp. Grundfos GO when the motor bearings are due to be
lubricated.
The recommended grease type is a polycarbamide-based lubricating grease.
Quantity of grease:
motor type MGE 160 13 ml
motor type MGE 180 15 ml
When relubricating the first time, use the double quantity of grease as the lubrication channel is
still empty.
11. Maintenance
ECON
NOTE!
Before relubrication, remove the bottom plug in the motor flange and the plug in thebearing cover to ensure that old and excess grease can escape.
i
37
Position of the lubrication nipples:
� remove the rubber cover
12. Appendix
Hydraulic connection between TCM and EG(Z)-M
topcontrol modular TCM series devices don‘t have a built-on vessel. The expansion volume must
be stored in external EG series expansion vessels. To enlarge the expansion volume, EGZ-M
series additional expansion vessels must be installed.
Generally a connection of the particular devices must be installed on-site according to the
appropriate piping diagram in chapter 3.
1 Pay attention to the right connection of the particular devices.
EG(Z)-M expansion vessels use built-in components (at the lower vessel flange) for a correct
degassing.
Therefore it is necessary to connect the overflow pipe of the TCM device with the overflow pipe
of the EG-M expansion vessel and the suction pipe of the TCM with the suction pipe of the EG-M!
12. Appendix
ECON
NOTE!
To ensure a correct function of the pressure maintenance unit you have to consider thefollowing instructions for the connection between TCM and EG(Z)-M!
i
38
EG(Z)-M connections:
1 ... overflow pipe
2 ... suction pipe
overflow pipe overflow pipeTCM = EG-M
suction pipe suction pipeTCM = EG-M
1
EG(Z) 800Mand above
2
up toEG(Z) 500M
1 2
suction pipe
bends, crossoverfittings etc. onlyin overflow pipe
12. Appendix
NOTE!
Bends, crossover fittings etc. which are necessary for crossing may only be installed at theoverflow pipe.
i
2. Installation of the suction pipe
Sometimes it is necessary to cross the overflow pipe and
the suction pipe to connect TCM and EG(Z)-M correctly.
Please note that the suction pipe is installed without any
differences in level. Try to avoid these differences as much
as possible.
If these differences between TCM and EG(Z)-M can not be
avoided, the suction pipe must be installed rising from
TCM to EG(Z)-M.
39
12. Appendix
Ort, Datum Unterschrift
- EN 12828
Bramberg, 01.08.2015 Johann Eder sen.
Folgende harmonisierten und nationalen Normenund Spezifikationen sind angewandt:
The following harmonised and nationalstandards and specifications have been applied:
- EN 61000-6-1:2007
- EN 61000-6-3:2007
entwickelt, konstruiert und gefertigt wurde inÜbereinstimmung mit der/den oben genannten EG-
Richtlinie(n).
has been developed, designed and manufactured incompliance with the above listed directive(s).
topcontrol modular solo TCM-S__-__
topcontrol modular duo TCM-D__-__
topcontrol modular duo TCM-D__-__-twin
topcontrol modular maxi TCM-M__-__
topcontrol modular maxi TCM-M__-__-twin
Der Hersteller The manufacturer
Anton EDER GmbHWeyerstraße 350
A - 5733 Bramberg
erklärt hiermit, dass das Produkt declares hereby, that the product
- 2011/65/EU Verwendung bestimmter gefährlicher - 2011/65/EU use of certain hazardous substances
Stoffe in Elektro- und Elektronikgeräten (RoHS 2) in electrical and electronic equipment (RoHS 2)
- 2006/42/EG Maschinen - 2006/42/EC machinery
- 2004/108/EG elektromagnetische Verträglichkeit - 2004/108/EC electromagnetic compatibility
- 2006/95/EG Niederspannung - 2006/95/EC low voltage
EG-KonformitätserklärungEC declaration of conformity
im Sinne der EG-Richtlinie(n): in accordance with the directive(s):
4040
Anton Eder GmbH
main plant headquarters/Weyerstraße 350, A 5733 Bramberg
Tel. 06566 / 7366 Fax. 06566 / 8127E-mail: [email protected]
branch office representation s center/ / erviceLeisach 52, A 9909 Leisach
Tel. 04852 / 64477 Fax. 04852 / 64477-20E-mail: [email protected]
representation s center/ erviceGabelsbergerstraße 31, A 5020 Salzburg
Tel. 0662 / 87 99 20 Fax. 0662 / 87 99 20-4E-mail: [email protected]
representation service center/Gorskistraße 15, A 1230 Wien
Tel. 01 / 98 53 730 Fax. 01 / 98 53 732E-mail: [email protected]