emr 00 ge dia 0060 rev.d custom displays

C 29.01.2013 ISSUED FOR REVIEW PER JESA-TKF-DCS-2126 H.Eksi A.Bürümcek C.Ergun

B 15.12.2012 REVIEWED BY TEKFEN ISSUED FOR INFORMATION H.Eksi A.Bürümcek C.Ergun

A 06.12.2012 ISSUED FOR TEKFEN’S REVIEW H.Eksi A.Bürümcek C.Ergun

Rev. No. Date Description

Prepared Checked Reviewed ORIGINATOR TEKFEN

Groupe OCP S.A. Casablanca, 2, rue Al Abtal, Hay Erraha, Morocco

KHOURIBGA – JORF LASFAR PHOSPHATE SLURRY PIPELINE SYSTEM

CONTRACTOR

Document Title

Custom Displays

SUBCONTRACTOR Document No. Rev.

No. Total

pages (w. attachmts) Org. Code Area Code Disc. Code Doc. Type Seq. No.

EMR 00 GE DIA 0060 D 40

D 26.04.2013 ISSUED FOR REVIEW PER JESA-TKF-DCS-2341 H.Eksi A.Bürümcek C.Ergun

KHOURIBGA – JORF LASFAR PHOSPHATE SLURRY PIPELINE S YSTEM

Groupe OCP S. A. Casablanca Morocco

Document Title:

Custom Displays

Issue date : 26-04-2013 Doc. no: EMR-00-GE-DIA-0060 Rev. D of 40

CONTENTS 1 DOCUMENT SCOPE .................................................................................. 4

2 CUSTOM DISPLAYS ................................... ............................................... 4

2.1 MEA WASH PLANT .................................................................................... 5 2.1.1 Mea Feeder Pipelines ........................................................................... 5

2.2 DAOUI PUMP STATION ............................................................................ 6 2.2.1 Daoui Pump Station Overview .............................................................. 6 2.2.2 Daoui Pump Station .............................................................................. 7 2.2.3 Daoui Pump GSW Station ..................................................................... 8 2.2.3 Daoui Energy Monitoring ....................................................................... 9

2.3 EL HALASSA PUMP STATION ........................................................... 10 2.3.1 El Halassa Pump Station Overview ..................................................... 10 2.3.2 El Halassa Pump Station ..................................................................... 11 2.2.3 El Halassa Pump GSW Station ........................................................... 12 2.2.3 El Halassa Energy Monitoring ............................................................. 13

2.4 HEAD STATION ......................................................................................... 14 2.4.1 Head Station Overview ....................................................................... 14 2.4.2 Head Station Main Line Pumps ........................................................... 15 2.4.2 Head Station GSW Pumps .................................................................. 16 2.4.3 Head Station Feed Receivers ............................................................. 17 2.4.4 Head Station Storages Tank Group I ................................................... 18 2.4.6 Head Station Storages Tank Group II .................................................. 19 2.4.7 Head Station Dilution Water and Filter Unit ......................................... 20 2.4.8 Head Station Energy Monitoring .......................................................... 21

2.5 PRESSURE MONITORING SYTEM AND VALVE STATION .......... 22 2.5.1 Pressure Monitoring System and Valve Station .................................. 22

2.6 TERMINAL STATION ................................................................................ 23 2.6.1 Terminal Station Overview ................................................................... 23 2.6.2 Terminal Station Export Tanks Group I ................................................ 24 2.6.3 Terminal Station Export Tanks Group II ............................................... 25 2.6.4 Terminal Station Local User Tank Group ............................................. 26 2.6.5 Terminal Station Choke Station ............................................................ 27 2.6.6 Terminal Station Energy Monitoring ..................................................... 28



Document Title:

Custom Displays


2.7 PIPELINE ADVISORY SYSTEM............................................................. 29 2.7.1 Leak Detection System Signals ............................................................ 29 2.7.2 Mea Batch Tracking ............................................................................. 30 2.7.3 Daoui Batch Tracking ........................................................................... 31 2.7.4 El Halassa Batch Tracking ................................................................... 32 2.7.5 Head Station Batch Tracking ................................................................ 33

2.8 ANCILLARY SIGNALS .............................................................................. 34 2.8.1 Pressure Monitoring and Valve Station Ancillary Signals ..................... 34 2.8.2 Pump and Terminal Stations Ancillary Signals ..................................... 35

2.9 EQUIPMENT BASED DISPLAYS ........................................................... 36 2.9.1 General Input/Output Equipment Faceplates ....................................... 36 2.9.2 Motor Type Equipment Faceplates ....................................................... 37 2.9.3 Valve Equipment Faceplates ................................................................ 38 2.9.4 Electrical Equipment Faceplates .......................................................... 39 2.9.2 Hydraulic Power Unit, Filter Unit and Analyzer Faceplates .................. 40



Document Title:

Custom Displays


Emerson Process Management 2013– Confidential and Proprietary

1. DOCUMENT SCOPE This document shows the SCADA screen pictures according to P&ID drawings for the KHOURIBGA – JORF LASFAR PHOSPHATE SLURRY PIPELINE SYSTEM Project.

2. CUSTOM DISPLAYS The SCADA screens are shown according to locations in below.

2.1- MEA WASH PLANT

2.1.1- Mea Feeder Lines

Screens P&ID's

PAC-03-PR-PID-0001 Customer : TEKFEN INSAAT

CUSTOM DISPLAYS: KHOURIBGA-JORF LASFAR PHOSPHATE SLURRY PIPELINE SYSTEM

PAC-03-PR-PID-0001

Drawn By Approved By Date

H. Eksi A. Doğan 26.04.2013Page:

5 of 40Rev:

D

Customer : TEKFEN INSAAT

Controlled By

A. Bürümcek

2.2- DAOUI PUMP STATION

2.2.1- Daoui Pump Station Overview Screen

Screens P&ID's

PAC-07-PR-PID-0001 PAC-07-PR-PID-0004


Customer : TEKFEN INSAATPAC-07-PR-PID-0001 PAC-07-PR-PID-0004

PAC-07-PR-PID-0002 PAC-07-PR-PID-0005 Drawn By Approved By Date

PAC-07-PR-PID-0003 PAC-07-PR-PID-0006 H. Eksi A. Doğan 26.04.2013Page:

6 of 40Rev:

DA. Bürümcek


Controlled By

2.2.2- Daoui Pump Station(Storage Tanks-Feeder Line Pumps-Pig Launcher And Spillage Pump)

Screens P&ID's





PAC-07-PR-PID-0003 H. Eksi A. Doğan 26.04.2013Page:

7 of 40Rev:

DA. Bürümcek


Controlled By

2.2.3- Daoui Pump Station GSW(GSW Pumps)

Screens P&ID's

PAC-07-PR-PID-0004


Customer : TEKFEN INSAATPAC-07-PR-PID-0004



8 of 40Rev:

DA. Bürümcek


Controlled By

2.2.4- Daoui Energy Monitoring

Screens P&ID'sCUSTOM DISPLAYS: KHOURIBGA-JORF LASFAR PHOSPHATE SLURRY

PIPELINE SYSTEM




9 of 40Rev:

DA. Bürümcek


Controlled By

2.3- EL HALASSA PUMP STATION

2.3.1- El Halassa Pump Station Overview

Screens P&ID's






10 of 40Rev:

DA. Bürümcek


Controlled By

2.3.2- El Halassa Pump Station

Screens P&ID's






11 of 40Rev:

DA. Bürümcek


Controlled By

2.3.3- El Halassa GSW Pump Station

Screens P&ID's

PAC-08-PR-PID-0005





12 of 40Rev:

DA. Bürümcek


Controlled By

2.3.4- El Halassa Energy Monitoring


PIPELINE SYSTEM




13 of 40Rev:

DA. Bürümcek


Controlled By

2.4- HEAD STATION

2.4.1- Head Station Overview

Screens P&ID's PAC-10-PR-PID-0010

PAC-10-PR-PID-0001 PAC-10-PR-PID-0004 PAC-10-PR-PID-0007 PAC-10-PR-PID-0011


Customer : TEKFEN INSAATPAC-10-PR-PID-0001 PAC-10-PR-PID-0004 PAC-10-PR-PID-0007 PAC-10-PR-PID-0011

PAC-10-PR-PID-0002 PAC-10-PR-PID-0005 PAC-10-PR-PID-0008 PAC-10-PR-PID-0012 Drawn By Approved By Date

PAC-10-PR-PID-0003 PAC-10-PR-PID-0006 PAC-10-PR-PID-0009 PAC-10-PR-PID-0014 H. Eksi A. Doğan 26.04.2013Page:

14 of 40Rev:

DA. Bürümcek


Controlled By

2.4.2- Head Station Mainline Pumps

Screens P&ID's

PAC-10-PR-PID-0005



PAC-10-PR-PID-0007 Drawn By Approved By Date


15 of 40Rev:

DA. Bürümcek


Controlled By

2.4.3- Head Station GSW Pumps

Screens P&ID's

PAC-10-PR-PID-0008





16 of 40Rev:

DA. Bürümcek


Controlled By

2.4.4- Head Station Feed Receivers

Screens P&ID's






17 of 40Rev:

DA. Bürümcek


Controlled By

2.4.5- Head Station Storage Tank Group I

Screens P&ID's

PAC-10-PR-PID-0004





18 of 40Rev:

DA. Bürümcek


Controlled By

2.4.6- Head Station Storage Tank Group II

Screens P&ID's

PAC-10-PR-PID-0003





19 of 40Rev:

DA. Bürümcek


Controlled By

2.4.7- Head Station Dilution Water And Filter Unit

Screens P&ID's

PAC-10-PR-PID-0003

CUSTOM DISPLAYS: FALSE




20 of 40Rev:

DA. Bürümcek


Controlled By

2.4.8- Head Station Energy Monitoring


PIPELINE SYSTEM




21 of 40Rev:

DA. Bürümcek


Controlled By

2.5- PRESSURE MONITORING SYSTEM AND VALVE STATION

2.5.1- Pressure Monitoring System and Valve Station

Screens P&ID's






22 of 40Rev:

DA. Bürümcek


Controlled By

2.6- TERMINAL STATION

2.6.1- Terminal Station Overview

Screens P&ID's

PAC-16-PR-PID-0001 PAC-16-PR-PID-0004 PAC-16-PR-PID-0007


Customer : TEKFEN INSAATPAC-16-PR-PID-0001 PAC-16-PR-PID-0004 PAC-16-PR-PID-0007



23 of 40Rev:

DA. Bürümcek


Controlled By

2.6.2- Terminal Station Export Tank Group I

Screens P&ID's

PAC-16-PR-PID-0002





24 of 40Rev:

DA. Bürümcek


Controlled By

2.6.3- Terminal Station Export Tank Group II

Screens P&ID's

PAC-16-PR-PID-0002





25 of 40Rev:

DA. Bürümcek


Controlled By

2.6.4- Terminal Station Local User Tank Group

Screens P&ID's

PAC-16-PR-PID-0002





26 of 40Rev:

DA. Bürümcek


Controlled By

2.6.5- Terminal Station Choke Station

Screens P&ID's

PAC-16-PR-PID-0001





27 of 40Rev:

DA. Bürümcek


Controlled By

2.6.6- Terminal Station Energy Monitoring


PIPELINE SYSTEM




28 of 40Rev:

DA. Bürümcek


Controlled By

2.7- PIPELINE ADVISORY SYSTEM

2.7.1- Leak Detection System Signals


PIPELINE SYSTEM




29 of 40Rev:

DA. Bürümcek


Controlled By

2.7.2- Mea Batch Tracking


PIPELINE SYSTEM




30 of 40Rev:

DA. Bürümcek


Controlled By

2.7.3- Daoui Batch Tracking


PIPELINE SYSTEM




31 of 40Rev:

DA. Bürümcek


Controlled By

2.7.4- El Halassa Batch Tracking


PIPELINE SYSTEM




32 of 40Rev:

DA. Bürümcek


Controlled By

2.7.5- Head Station Batch Tracking


PIPELINE SYSTEM




33 of 40Rev:

DA. Bürümcek


Controlled By

2.8- ANCILLARY SIGNALS

2.8.1- Pressure Monitoring And Valve Station Ancillary Signals


PIPELINE SYSTEM




34 of 40Rev:

DA. Bürümcek


Controlled By

2.8.2- Pump And Terminal Stations Ancillary Signals


PIPELINE SYSTEM




35 of 40Rev:

DA. Bürümcek


Controlled By

2.9- EQUIPMENT BASED DISPLAYS

2.9.1- General Input/Output Equipment Faceplates

Digital Input Note 3

Analog Input Faceplate Note 1

Digital Output Note 4

Analog Output Faceplate Note 2

Note 1: For details, refer the FDS document, EMR-00-PR-DSR-0037 AI Modules Functional Design Specification (FDS)

Note 2: For details, refer the FDS document, EMR-00-PR-DSR-0117 AO Modules Functional Design Specification (FDS)

Note 3: For details, refer the FDS document, EMR-00-PR-DSR-0092 DI Modules Functional Design Specification (FDS)

Note 4: For details, refer the FDS document, EMR-00-PR-DSR-0112 DO Modules Functional Design Specification (FDS)


PIPELINE SYSTEM




36 of 40Rev:

DA. Bürümcek

Controlled By

2.9.2- Motor Type Equipment Faceplates

General Motor Faceplate Note 1

Pump with Gearbox Faceplate Note 2

Agitator Faceplate Note 3

Note 1: For details, refer the FDS document, EMR-00-PR-DSR-0101 MOTOR MODULES FUNCTIONAL DESIGN SPECIFICATION (FDS)

Note 2: For details, refer the FDS document, EMR-00-PR-DSR-0110 PUMP WITH GEARBOX MODULES FUNCTIONAL DESIGN SPECIFICATION (FDS)

Note 3: For details, refer the FDS document, EMR-00-PR-DSR-0109 AGT Modules Functional Design Specification (FDS)


PIPELINE SYSTEM


Controlled ByDrawn By Approved By Date


37 of 40Rev:

DA. Bürümcek

Controlled By

2.9.3- Valve Equipment Faceplates

Valve with 2 Input 2 Output Faceplate Note 1

Valve with 2 Input 1 Output Faceplate Note 2

Valve with Partial Stroking Faceplate Note 3

Valve with Analaog Setpoint Faceplate Note 4

Note 1: For details, refer the FDS document, EMR-00-PR-DSR-0097 TEK_VLV_22_CL Valve Module Functional Design Specification (FDS)

Note 2: For details, refer the FDS document, EMR-00-PR-DSR-0096 TEK_VLV_12_CL VALVE MODULE FUNCTIONAL DESIGN SPECIFICATION (FDS)

Note 3: For details, refer the FDS document, EMR-00-PR-DSR-0119 TEK_VLV_22PS_CL VALVE MODULE FUNCTIONAL DESIGN SPECIFICATION (FDS)

Note 4: For details, refer the FDS document, EMR-00-PR-DSR-0098 TEK_VLV_22PID_CL VALVE MODULE FUNCTIONAL DESIGN SPECIFICATION (FDS)


PIPELINE SYSTEM


Controlled ByDrawn By Approved By Date


38 of 40Rev:

DA. Bürümcek

Controlled By

2.9.3- Electrical Equipment Faceplates

Battery Charger Faceplate Note 2

Capacitor Bank Faceplate Note 3

Energy Monitoring Type 1 Faceplate Note 1

Energy Monitoring Type 2 Faceplate Note 1

Circuit Breaker Faceplate Note 4

Note 1: For details, refer the FDS document, EMR-00-PR-DSR-0100 Power Monitor Modules Functional Design Specification (FDS)

Note 2: For details, refer the FDS document, EMR-00-PR-DSR-0108 BATTERY CHARGER Modules Functional Design Specification (FDS)

Note 3: For details, refer the FDS document, EMR-00-PR-DSR-0114 CAPACITOR BANK MODULES FUNCTIONAL DESIGN SPECIFICATION (FDS

Note 4: For details, refer the FDS document, EMR-00-PR-DSR-0107 TEK_CB_CL CIRCUIT BREAKER MODULE FUNCTIONAL DESIGN SPECIFICATION (FDS)


PIPELINE SYSTEM




39 of 40Rev:

DA. Bürümcek

Controlled By

2.9.4- Hydraulic Power Unit, Filter Unit and Anaylzer Faceplates

Filter Unit Faceplate Note 2

Filter Unit Faceplate

Hydraulic Power Unit Faceplate Note 1

Analyzer Type 1 Faceplate Note 3

Analyzer Type 2 Faceplate Note 3

Note 1: For details, refer the FDS document, EMR-00-PR-DSR-0118 HYDRAULIC POWER UNIT MODULES FUNCTIONAL DESIGN SPECIFICATION (FDS)

Note 2: For details, refer the FDS document, EMR-00-PR-DSR-0113 FILTER UNIT MODULES FUNCTIONAL DESIGN SPECIFICATION (FDS)

Note 3: For details, refer the FDS document, EMR-00-PR-DSR-0099 ANALYZER MODULES FUNCTIONAL DESIGN SPECIFICATION (FDS)


PIPELINE SYSTEM




40 of 40Rev:

DA. Bürümcek

Controlled By

emr 00 ge dia 0060 rev.d custom displays

Documents

head station overview

head station energy

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daoui pump station overview

halassa pump station

head station gsw pumps

head station dilution