empower your analytics with operational data iot ... · perth seminar 2019 universal challenges...

Perth Seminar 2019Perth Seminar 2019

William Hankins, Digital Health Specialist

Lawrence Stenger, Business Development Manager

Caterpillar

10 September 2019

IoT Applications Within The

Mining Process

EMPOWER YOUR ANALYTICS WITH OPERATIONAL DATA

Perth Seminar 2019

Industry Themes & Keywords

Perth Seminar 2019

Business Challenges

Connective

Challenges

Multiple Vendors

& Multiple Systems

Lack of Information

Meaningful view of

Operation

Data Volume is

Overwhelming

• Scalable solution

• All the data, all the

time

• On demand access

to information

• Multiple types of data

• Data standards

• Data analytics & data

science

• Restricted resources

• Minimal actionable

information

• Transparent view of

Information across

organizations

Perth Seminar 2019

Universal Challenges

ULTIMATE GOAL =

• Lowering Operating & Owning Costs

• Eliminate Unplanned Downtime

• Leverage Data to Make World Class Premium Products

Mission/

Operation Critical

Assets

Unscheduled

Downtime

Electric Power Microgrid Marine Oil & Gas Mining

Compliance &

RegulationsData Silos

Data

Management &

Security

Perth Seminar 2019

We Understand the Challenges

• Excessive machine data

• Visibility to critical events

• Interpreting data into meaningful information

• Mixed fleets, Cat® and competitive

• Unplanned maintenance

• Maintenance staff turnover

• Low mean time between failures (MTBF)

• High mean time to repair (MTTR)

Perth Seminar 2019

Perth Seminar 2019

Caterpillar PI System Integration Road Map

Current Field Follow Trials Now

• PLE for Machine Connectivity

• PLR for PI System Connectivity

• OSIsoft binary API data format

• 3rd party management tools

• PLE for Machine and PI

System Connectivity

• OMF data format

• Cat tools for configuration

management

• Secure device management

• Cross Industry capability

Cat® Product Link Elite

Perth Seminar 2019

Perth Seminar 2019

Cat

Equipment

Cat

Cat

Cat/OtherCat

Technology

Other

Equipment

Other

Technology

Plant Automation

Control Systems

Cat/Other

Global Equip Population

• Microsoft® Azure

• Python™

• Tableau® Software

• Etc.

Perth Seminar 2019

PI Server Asset Framework

Find Existing

Equipment Model

Template Switching Based

On Software Version

Template Switching Based

On Unit Conversion

Categorizing Equipment

Component Level

Notification

To Add Missing Model

Asset Update

Asset Onboard

AF Table for Auto

OnboardPSI

KPI

Perth Seminar 2019

Real Time Dashboard Enabled by PI Vision

Real Time Dashboard provides Operational

view at the site, asset level

Organized views provides

details about specific system

and sub system

Site level details gives a

complete overview of asset

operations

Perth Seminar 2019

Perth Seminar 2019

Getting Started

Tools

People

Process

• Discovery – What

is the problem?

• Site Assessment

and Detailed

Scoping

• Key Improvement

Projects

• Sustainment and

Community of

Practice

Perth Seminar 2019

Understanding Your Analytics Maturity & Strategy

Perth Seminar 2019

Condition Monitoring Portfolio & PF Curve

Perth Seminar 2019

MineStar Health Office

™

Perth Seminar 2019

Health Office(Real Time Alarms: Reactive Monitoring)

• Monitors machine health and production

• Manage and analyze maintenance events

• Generate reports and analysis

• Visualize events in spatial location

• Identify potential problems that cause unscheduled

downtime and productivity losses

• Integrates with MineStar™ Fleet

• Data can be forwarded to Health Equipment Insights

and Equipment Care Advisor

• Helps dealers and customers perform condition

monitoring and drive improved maintenance practice

• Cat and competitive machines

Perth Seminar 2019

Perth Seminar 2019

Health Equipment Insights (Proactive Monitoring)

• Dynamic data visualization and reporting

• Intuitive and easy-to-use

• Cloud-hosted/web-based

• Custom widgets/reports

• Automatic scheduled email reports

• View and analyze machine data:

– Events

– Trends, cumulatives, histograms

– Data loggers, event recorder

– Payload

– SOS fluid analysis

• Events are linked to component-based troubleshooting for repair procedures

• Cat and competitive machines

a

b

c

Perth Seminar 2019

Perth Seminar 2019

Hear What Your Machines Have To SayECA Gathers Data from a Number of Sources

• Haul Road Profiles

• Weather

• Temperatures and Elevations

• Work Order History

• As Built Information

• Machine Specification Data

• Inspection Checklists

• Operator Checklists

• Fluid Sample Results for all

Compartments

• On Board Electronic Data

• Caterpillar

• 3rd Party

• Component Life Data

• Maintenance Schedules

Perth Seminar 2019

Analytics Engines

Perth Seminar 2019

Perth Seminar 2019

Turn Machine Data Into ActionAnalytics Help You Detect Issues Before Failure

• 793F truck with C175 Engine• Gold Mine• Customer Maintained Equipment• Dealer Condition Monitoring Services

Perth Seminar 2019

0

Perth Seminar 2019

Value Proposition Case Study - ROI

Perth Seminar 2019

Lower Maintenance Costs and Improve

Availability – See How ECA Can Help Your Operation

Perth Seminar 2019

We Offer More Than Just Technology

Products – Our Fleet Monitoring Center Gives You Expert Coverage

• Advanced condition monitoring services

• Operator fatigue and distraction monitoring

• Vast network of connected machines

• Experience and expertise on call

• Dedicated condition monitoring services and asset management coaching

Perth Seminar 2019

Thank You

Perth Seminar 2019

Questions?

Perth Seminar 2019

Contact Information

Bill Hankins

Digital Health Specialist

Caterpillar

[email protected]

Lawrence Stenger

Business Development Manager

Caterpillar

[email protected]

empower your analytics with operational data iot ... · perth seminar 2019 universal challenges...

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