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Emen Ista Electric Co. Hot Pressed GRP Sectional Water Storage Tanks Manufacturer E E I I S S E E C C O O . . G G R R P P S S e e c c t t i i o o n n a a l l W W a a t t e e r r S S t t o o r r a a g g e e T T a a n n k k s s

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Page 1: Emmeenn EIIssttaa CElleeccttrriicc Coo.. - eiseco.com EIIssttaa CElleeccttrriicc Coo.. Hot Pressed GRP Sectional Water Storage Tanks Manufacturer EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall

EEmmeenn IIssttaa EElleeccttrriicc CCoo.. Hot Pressed GRP Sectional Water Storage Tanks Manufacturer

EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall WWaatteerr SSttoorraaggee TTaannkkss

Page 2: Emmeenn EIIssttaa CElleeccttrriicc Coo.. - eiseco.com EIIssttaa CElleeccttrriicc Coo.. Hot Pressed GRP Sectional Water Storage Tanks Manufacturer EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall

Web: www.eiseco.com Email: [email protected] Tel: +98(21)88708136-7 Fax: +98(21)88708135

Page | 1

IInnttrroodduuccttiioonn ttoo EEIISSEECCOO.. HHoott PPrreesssseedd GGRRPP SSeeccttiioonnaall WWaatteerr SSttoorraaggee TTaannkkss

EISECO. GRP sectional water storage tanks are made of 3 main parts:

1. GRP framework: EISECO. GRP sectional water storage tanks are made of separate quadrangular or rectangular panels which themselves made by hot press molding process using isophthalic unsaturated polyester resins reinforced by up to 35% glass fibers. This framework connect together using special stainless steel and hot dip galvanized accessories to ensure resistant and leakage free structure which can withstand against climate, earthquake and… during it life time. This framework can be made by more than 50 meters length and width and 5 meters height. Also this framework can be performed in separate partitions. (See picture 1)

2. Steel base frame: The above mentioned framework will mount on special rectangular grater which wends the tank loads to the concrete foundation. This grater will be made from modular prefabricated hot dip galvanized steel parts. (See picture 1)

3. Concrete foundation: Usually GRP sectional water storage tanks mount on the ground using special concrete foundation which supports all static and dynamic loads of tank (See picture 1). This foundation also creates enough space for technical experts to mounting and maintaining the tank easily.

Legend: 4-Stainless steel structural tie rod (Internal support tanks only), 5-Stainless steel bracket, 6-UPVC roof support, 7-Hot dip galvanized steel accessories (for external use only), 8- Hot dip galvanized external access ladder,

9-UPVC air vent, 10-EPDM gasket, 11-Internal UPVC access ladder, 12-Drain panel

Page 3: Emmeenn EIIssttaa CElleeccttrriicc Coo.. - eiseco.com EIIssttaa CElleeccttrriicc Coo.. Hot Pressed GRP Sectional Water Storage Tanks Manufacturer EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall

Web: www.eiseco.com Email: [email protected] Tel: +98(21)88708136-7 Fax: +98(21)88708135

Page | 2

EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall WWaatteerr SSttoorraaggee TTaannkkss FFeeaattuurreess

PANEL DESIGN All panels are modeled and designed by CATIA modeling software and analyzed by ANSIS analyzing software on basis of finite element method.

PANEL PRODUCTION EISECO. GRP sectional water storage tanks panels are hot press molded in glass fiber reinforced polyester (GRP) using isophthalic unsaturated polyester resins.

HYGIENIC STANDARD

The compatibility of all materials used in the production and assembly of EISECO. GRP Sectional Water Storage Tanks are rigorously tested for potable water. This includes long term material performance and mechanical properties, non-metallic components, adhesives, etc. Combined, these analyses form the basis of the company’s extensive QC procedures. Especially GRP row materials have WRAS certification.

CLIMATE RESISTANT Polyester base raw materials made EISECO. GRP sectional water storage tanks possible to have high UV resistance and could withstand in variant such as torrid climate.

HEAT RESISTANT EISECO. GRP sectional water storage tanks can operate in temperature from -50°C up to 220°C continual without any decreasing in mechanical specifications across this confine.

CHEMICALS RESISTANT EISECO. GRP sectional water storage tanks are resistant to chemicals especially acidic environments.

COLOR Tank panels default color is light gray (RAL7035). It could be changed by customer order depend on tank size.

EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall WWaatteerr SSttoorraaggee TTaannkkss BBeenneeffiittss

High hygienic standard for potable water No water leakage due to raw material properties and framework structure Minimum heat transmission to environment Fast mounting procedure No light transmission

EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall WWaatteerr SSttoorraaggee TTaannkkss AAcccceessssoorriieess SSuummmmeerryy

External and internal ladders to accesses to the tank. Manhole(s) to accesses to the tank. Air vent Water level indicator. Drain valve.

All external accessories are hot dip galvanized according to ASTM 171058-9-97 (except for Air vent)

All internal accessories are stainless steel SUS-304 (or SUS-316 as needed)

Page 4: Emmeenn EIIssttaa CElleeccttrriicc Coo.. - eiseco.com EIIssttaa CElleeccttrriicc Coo.. Hot Pressed GRP Sectional Water Storage Tanks Manufacturer EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall

Web: www.eiseco.com Email: [email protected] Tel: +98(21)88708136-7 Fax: +98(21)88708135

Page | 3

EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall WWaatteerr SSttoorraaggee TTaannkkss TTeecchhnniiccaall SSppeecciiffiiccaattiioonnss

Panel Production: 1. Machinery:

High performance accurate hydraulic press Strong prehardened forged steel mold

2. Production procedure:

SMC (Sheet Molding Compound). Each panel is moulded at temperature up to 150°C and load up to 1000 tons in about 500 seconds.

3. Raw material: Resin: Food grade isophthalic unsaturated polyester resin Glass fiber: Random oriented up to 35% of total weight Filer: Calcium Carbonate Additives

4. Panel variety:

1*1 meter Bottom panels in 4 weight grade (depend on tank height) ≥ 18.5 Kg 1*1 meter Wall panels in 4 weight grade (depend on tank height) ≥ 16.5 Kg 1*1 meter Drain panel in 4 weight grade (depend on tank height) ≥ 20 Kg 1*1 meter Roof panel ≥ 14 Kg 1*1 meter Manhole panel ≥ 7 Kg For more details please see the appendix A

5. Panel properties:

Tensile strength ≥ 100 Mpa Flexural strength ≥ 80 MPa Flexural modulus ≥ 8000 MPa Water absorption ≤ 0.2% Overall heat transmission ≤ 0.62 W/m² K Light transmission = Zero UV retardant

6. Hygienic certificate:

WRAS certified according to BS 6920

Tank Installation: 1. Foundation:

Reinforced concert pedestals 2. Frame:

Hot dip galvanized grater 3. Tank body:

Sectional GRP panels connecting together by means of special equipments 4. Structural:

Internal or external support

Preventive maintenance: 1. Check bolts for unclench and retighten any unclench bolts (every six mounts recommended) 2. Clean inside the tank via cloth, sponge or any soft materials (every one year recommended) 3. Please contact to Emen Ista Electric Co. agent if the tank has any leakage or deformation.

Page 5: Emmeenn EIIssttaa CElleeccttrriicc Coo.. - eiseco.com EIIssttaa CElleeccttrriicc Coo.. Hot Pressed GRP Sectional Water Storage Tanks Manufacturer EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall

Web: www.eiseco.com Email: [email protected] Tel: +98(21)88708136-7 Fax: +98(21)88708135

Page | 4

EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall WWaatteerr SSttoorraaggee TTaannkkss IInntteerrnnaall SSuuppppoorrtt AAcccceessssoorriieess

1. Stainless Steel Accessories (SUS-304):

Stainless steel bracket A and B These brackets will be used to tighten the tank walls together using stainless steel tie rods.

Stainless steel Corner Support

To fixing GRP framework corners

2. Stainless steel tie rods

Different size tie rods will be used to tighten the tank walls together using stainless steel brackets. These tie rods will be connected together using stainless steel hex. Connecting nuts.

3. Stainless steel Rubber Head Bolt sets:

Stainless steel M14*120 Rubber head bolt set

4. Chromate Accessories

Chromate M10*55 Rubber head bolt set

Chromate M14*120 Rubber head bolt set

5. Hot Dip Galvanized Accessories:

Modular prefabricated hot dip galvanized steel parts which will make the tank frame. Frame parts descriptions are depended on the tank height.

GRP framework outward accessories.

External ladder

Back plates

6. Aluminum Accessories :

Internal ladder

7. Polypropylene Accessories:

Internal ladder support

Air vent

EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall WWaatteerr SSttoorraaggee TTaannkkss TTyyppiiccaall DDiiaaggrraamm

In below you can see a simple typical GRP sectional water storage tank diagram.

Page 6: Emmeenn EIIssttaa CElleeccttrriicc Coo.. - eiseco.com EIIssttaa CElleeccttrriicc Coo.. Hot Pressed GRP Sectional Water Storage Tanks Manufacturer EEIISSEECCOO.. GGRRPP SSeeccttiioonnaall

EISECO.Hot Pressed GRP Sectional Water Storage Tanks Manufacturer

PANEL CATEGORY TANK HEIGHT

5M WL

4M WL WM

3M WL WM WH

2M WL WM WH WSH

1M WL WM WH WSH WSH

BL BM BH BSH BSH

DL DM DH DSH DSH

PANEL CATEGORY PANEL NAME

ROOF PANEL R 14

MANHOLE PANEL MANHOLE 10

WL 16.5

WM 18.5

WH 22.5

WSH 24.5

BL 18.5

BM 20.5

BH 22.5

BSH 24.5

DL 20

DM 22

DH 24

DSH 26

DRAIN PANELS

Appendix - A

70

EISECO. GRP WATER TANK PANELS USING GRADES PER EACH TANK'S HEIGHT

WALL PANEL

BOTTOM PANEL

DRAIN PANEL

R

GRP WATER TANK PANEL SPECIFICATIONS:

FLANGE LENGTH

(mm)

PANEL NAME

WEIGHT (kg)

LIGHT

SUPER HEAVY

72

73

74

All Panels are square shape in size 1000*1000 milimeters

ROOF PANEL

73

75

70

72

76

75

75

74

75

LIGHT

MEDUM

HEAVY

SUPER HEAVY

MEDUM

HEAVY

SUPER HEAVY

LIGHT

MEDUM

HEAVY

73WALL PANELS

BOTTOM PANELS

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Web: www.eiseco.com Email: [email protected] Tel:+98(21)88708136-7 Fax:+98(21)88708135