More value for money.EMCO MAXXTURN 65

That’sE[M]CONOMy:[ ]

Universal turning center for complete machining of bar stock and chuck work

EMCO MAXXTURN 65

[Control]- Ergonomically placed- 90° pivot- 10.4” color monitor- Sinumerik 840D-sl or Fanuc 31iB

The MaxxTurn 65 is available in a new sheet metal design with a user-friendly textured finish, new colors, and the new Siemens control unit Sinumerik 840 D-sl. rapid traverses have been increased by over 25% and the turret indexing time optimized in order to achieve reduced ancillary times, short cycle times and to increase productivity.

[Hydraulic unit]- Front-operated hydraulics

[Machine design ]- Compact machine design, requiring a comparatively small amount of floor space

Machine with optional equipment

[Work area]- Easily accessible workspace- Optimal chip flow- Guideways fully covered

[NEW]- Fanuc 31iB- TFT color monitor- uSB interface and Ethernet- ManualGuide i with 3D-Simulation

Drive pulley(aluminum)

[Workpieces]

[y axis]- Travel +/–40 mm (1.6”)- 90° implemented in the machine construction

- Large distance between guide rails- Stable and compact construction without restrictions

[Tool turret]- 12-position VDI30 (VDI40) quick-change system

- Precise EMCO alignment system - 12 driven tool stations- Servo-controlled- rigid tapping- Polygonal turning, gear-cutting operations, etc.

[Machinecover]- all-round protection from chips- 100% coolant retention- Large safety glass window in door - Clear view of the work area- Built-in buttons for operator convenience

Chain wheel adapter(aluminum)

Distributor(Steel)

adjustor sleeve(Stainless steel)

[NEW]- new sheet metal housing with a textured finish in new colors

Highlights

Tool turret. Fast 12-station servo tool turret for VDI30 or VDI40 tools. All stations can hold driven tools for drilling, milling and tapping. The operator is able to control the indexing speed with the override switch at any time.

Tailstock. In this model, the tailstock is mounted directly on the roller slides rather than on the counter spindle and can be automatically positioned within a range of 500 mm. The live centre is included directly in the machine taper mounting. This removes the need for an additional quill.

y axis carriage. The 90° offset machine base with the broad-based, prestressed guide rails ensures short over-hangs and top stability for complete machining.

Tool measurement tracer. The measurement tracer mounted in the work area of the MAXXTURN work area makes it possible to measure the tools in the turret while in the machine. It can be swung in and out auto-matically using a button or an M function.

Part pick-up device. Finished parts are transported from the counter spindle to the finished parts holder with the part pick-up device. This proven EMCO concept with the pivoting pick-up tray ensures optimum accessibility to the work area, free chip flow, and the gentle removal of the finished parts.

Versions EMCO MAXXTURN 65

MT 65 with tailstock

MT 65 M with tailstock, C axis, and driven tools

MT 65 My with tailstock, y and C axes, and driven tools

MT 65 SM with counter spindle, 2 C axes, and driven tools

MT 65 SMy with counter spindle, y axis, 2 C axes, and driven tools

� Extreme machining precision� Siemens Sinumerik 840D-sl control unit, also available with Fanuc 31iB control unit� Highly stable Y axis with large travel� Very compact machine layout � Simple, dialog-supported programming� Made in the Heart of Europe

[Engineering]

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Leistung und Momentenverlauf Werkzeugwender VDI30

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Power

Motor characteristics for main spindle Motor characteristics for counter spindle Tool turret motor characteristics for driven tools

[Tool turret] 12-position tool changer VDI 30 (VDI 40) radial for up

to 12 driven tools

[y axis] Y axis integrated into the machine as an extremely stiff element

[Guide rails] Wide-set guide rails for high stability,

including on the counter spindle

[Ball screws] Ball screws in all axes make high feed forces possible

[Spindle motor ] Water-cooled hollow spindle motor for the main and counter spindles

[Roller guides] Linear, preloaded roller guides in all axes for high rapid-motion speeds

[Machine base] Extremely low torsion, steel/welded machine base

Work area Installation plan

Specifications in millimeters

Individual automationTailor-made solutions. unmanned or minimally staffed manufacturing is the task - and EMCO has numerous tailored ways of providing it. For preshaped blanks and parts with larger diameters than the spindle clearance, EMCO offers a high-performance loading system for fully automatic loading and unloading. This has been conceived as one unit with the machine and impresses with uninterrupted operation and very short loading times. It is activated using the control unit. For produ-cing serial workpieces from bar stock, there is a short-bar loader and a 3-meter bar loader.

Workpiece magazinePallet attachments for all raw parts enable the positioned loading of parts into the machine and raise the number of loadable parts for unman-ned production. Changeover times are reduced or eliminated thanks to the perfect adjustment to the customer’s parts.

12-position pallet fixture for oriented pick-up of die-cast connector parts

9-position pallet fixture for oriented pick-up of die-cast threaded connections

20 pallets on the magazine table with customer-specific fixtures

Customizing options:The MaxxTurn Gantry loader is a universal loading and unloading device for preformed raw parts of all kinds. EMCO automation can equip it according to your individual needs with numerous gripper and handling systems. How we do it: we standardize the components and customize the solution. The goal: a custom tailored machine for the same price as a standard unit.

2 x 3 jaw double-gripper head 4 x 3 jaw gripper head Shaft gripper head

Shaft gripper head

Short and to the pointIn view of the ever-increasing pressure on floorspace for machines, EMCO has developed the most compact short loader on the market: the EMCO LM1200.

Finished part conveyorThe finished-part pick-up device puts the parts on an accumulating conveyor. A discontinuous belt ensures that the often very complex parts do not fall onto each other.

Unloading through the counter spindleLong, slender workpieces can be removed from the machine through the counter spindle. Long parts can be stored in different ways. Finished pieces can simply be rolled onto an inclined surface or stored in a lateral magazine using a discontinuous belt.

EMCO tool break monitoringThe tool status is monitored by evaluating the load on the various axis drive motors. Excessive loads point to wear or broken tools. Too little load indicates a tool is missing.

Band filter with high-pressure coolant pumpsA coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed drilling and milling tools to be used to their best advantage.

[EMCO TOP LOAd 10-65]

[Hydraulic systems]

Compact dimensions, quiet operation, and high energy efficiency - just some of the advantages of the hydraulic assemblies used by EMCO. Monitored pressure switches prevent the need for time-consuming manual pressure adjustments.

www.hawe.de

[Ball screws and roller guides]

Highly precise and generously dimen-sioned guide rails and ball screws with optimal pretensioning form the basis for the machining of precision parts.

www.boschrexroth.com

[Coolant pumps]

Low-maintenance immersion pumps for pressures of up to 25 bar and flow rates of up to 1500 l/min provide op-timum conditions for machining and enable reliable chip transportation.

www.grundfos.at

[Chip conveyor]

Slat band conveyors allow for flexible implementation and the safe removal of chips. A monitored overload clutch prevents damage from improper use.

www.knollmb.de

[Machine bases and slides]

www.emco-magdeburg.de

When matching components, we place great value on high stability, good damping characteristics, and a thermoneutral design. We achieve high stability through a shorter force flow, thermal stability through symmetry, and dampening through the materials and interfaces selected.

Quality components

[Tool turret]

Rapid-indexing turrets with adjustable swivel speeds and milling drives re-present the current state of the art. The backlash-free milling drive is not only ideal for milling and drilling, but also for rigid tapping, hobbing, and polygonal turning.

www.sauter-feinmechanik.com

[Tool holder]

Innovative, fully developed tool hol-der systems form the basis for cost-effective machining. High changeover accuracy and stability result in short setup and cycle times.

www.wto.de

[Clamping cylinder / chuck]

Hydraulically activated clamping cylinders and chucks guarantee the precise, safe clamping of work pieces. Programmable sensors are used for stroke monitoring. There is no need for time-consuming adjustments of contactless limit switches.

www.roehm.biz

[Headstocks]

The design and manufacture of headstocks are two of EMCO‘s core competencies. During engineering, the focus is on precision, robustness, high rigidity, precise rotational cha-racteristics, and a long service life.

www.emco-magdeburg.de

E[M]COLOGydesigned for Efficiency

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Minimum use of resources for maximum profit.At EMCO, we take a consistent, responsible approach to the use of resources in machine tools in order to safeguard long-term investments. From the development of our machines through to their construction and manufacture, we place a strong focus on the sensible and sparing use of raw materials and energy. This enables us to achieve parallel savings in two areas:

1. Reduction in the basic power consumption of machine tools, e.g. assemblies are switched on and off as required and the installedconnected loads are kept to a minimum.

2. Reduction in variable consumption: This can be seen in the lighter axes, energy recovery system, increased rate of good parts, and the shorter process chain enabled by complete machining.

Through these measures, which are constantly being refined and further optimized, EMCO truly demons-trates that its slogan of „Designed for your Profit“ is not just an empty promise: EMCO products help save the environment and provide intelligent customer savings without compromising on quality and flexibility.

[Compact hydraulics unit with pressure accumulator]

[Highly efficient motors]

[Virtual machine]

[Roller guides]

[Synchronized chip conveyor]

[Intelligent energy management]

[Regenerative drive system]

[Structurally optimized mechanics]

[Intelligent standby concepts]

Thanks to its accumulator charging system, the pump only runs when required. If the pressure accumulator is full, the pump switches over to closed loop circulation. Savings of up to 90%

The use of energy-efficient motors (IE2) in the coolant preparation area guarantee highly cost-effective operation. Savings of up to 10%

Significant reduction in the setup and running-in times on the machine through the use of highly developed simulation and programming software. Savings of up to 85%

Extremely low friction losses thanks to rolling friction. Highly dynamic performance with minimal lubricant consumption. Savings of up to 50%

Programmable interval times enable optimal use of the chip conveyor independently of of the machining process. Savings of up to 95%

Intuitive data entry screens for activating the individual energy-saving functions.Savings of up to 70%

Kinetic energy is converted into electrical energy and fed back into the grid. Savings of up to 10%

FEM analysis is used to optimize the relevant com-ponents in terms of their rigidity while simultaneously reducing their weight.Savings of up to 10%

Reduced consumption by automatically switching off ancillary units and machine space/screen illumination after a defined period of inactivity on the control panel. Savings of up to 50%

Work area Swing over bed 610 mm (24”) Swing over slide 360 mm (14.2”)Distance between centers on tailstock version 682 mm (26.9”)Main spindle / counter spindle distance 840 mm (33.1”)Maximum turning diameter 500 mm (19.7”)Maximum part length 550 mm (21.6”) Maximum bar diameter 65 (76) mm (2.6 (3)”) Travel Travel in X / Z 260 / 610 mm (10.2 / 24”)Travel in Y 80 (+ / –40) mm (3.1 (+ / –1.6)”)Main spindle Speed range 0 – 5000 (0 – 4000) rpmMaximum drive power 29 kW (38.9 hp)Max. torque on the spindle 250 Nm (184.25 ft·lbs) Spindle nose DIN 55026 KK 6 (KK 8)Spindle bearing (inner diameter at front) 105 mm (4.1”)Spindle bore hole 73 (86) mm (2.9 (3.4”)Counter spindle Speed range 0 – 7000 rpmMaximum drive performance 22 kW (29.5 hp)Max. torque on the spindle 130 Nm (95.8 ft·lbs)Spindle nose DIN 55026 KK 6Spindle bearing (inside diameter at front) 85 mm (3.3”)Spindle bore hole 53 mm (2.1”)C axesRound axis resolution 0.001°Rapid motion speed 1000 rpmTailstock Tailstock travel 500 mm (19.7”)Maximum thrust 8000 N (1798.4 lbs)Maximum travel speed app. 20 m/min (787.4 ipm)Tailstock bore taper MT 4

Tool turret Number of tool positions (all driven) 12VDI shaft (DIN 69880) 30 mm (40 mm) (1.2 (1.6)”) Tool cross-section for square tools 20 x 20 (25 x 25) mm (0.8 x 0.8 (1 x 1)”) Shaft diameter for boring bars 32 mm (1.3”)Tool indexing time 0.7 sec. Driven tools DIn 5480 Speed range 0 – 5000 rpm Maximum torque 25 Nm (18.4 ft·lbs) Maximum drive power 6.7 kW (9 hp) Feed drives Rapid motion speed X / Y / Z 30 / 15 / 40 m/min (1181.1 / 590.6 / 1574.8 ipm) Feed force in the X / Y axes 5000 / 7000 / 7000 N (1124 / 1573.6 / 1573.6 lbs) Feed force in the Z2 axis (counter spindle) 8000 N (1798.4 lbs)Positioning scatter Ps VDI 3441 in X / Y / Z 3,5 / 3,5 / 4 µm (0.00014 / 0.00014 / 0.00016“)Coolant system Tank volume 230 liters (50 gal)Pump power (optional) 0.57 (2.2) kW (0.76 (2.95) hp) Power consumption Connected load 38 kVACompressed air 6 bar (87 PSI)Dimensions and weight Height of spindle center above floor 1150 mm (45.3”)Machine height 2050 mm (80.7”)Machine footprint L x D 3320 x 2070 mm (130.7 x 81.5”) Total weight approx. 5700 kg (12566.2 lb)Safety devices CE compliant

[Technical data]

EMCO MAXXTURN 65

EMCO MaIEr Ges.m.b.H. Salzburger Str. 80 . 5400 Hallein-Taxach . austriaPhone +43 6245 891-0 . Fax +43 6245 86965 . info@emco.at

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