emco emcoturn 332 mc plus - maschinen-kistner.de · in view of the ever-increasing pressure on...
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KISTNER GmbH & Co. KG
Industriestraße 7-9 D-95349 Thurnau
Tel. (+49) 9228 987-0 [email protected] www.maschinen-kistner.de
EMCO EMCOTURN 332 MC PLUS
LIST OF CONTENTS
Machine info …………………………………………………….…………………………………....………………………………………..…..……….
Equipment ……………………………………………………………………………………..……………………..………………………………….………
Technical data ……………………………………………………………………………………………...……………………………..….…………. Machine pictures …………………………………………………………………………………………………………………………….……….
Space requirement and transport data ………………..………………...……………………………...
Brochure ……………………………………………………………………….………………………………..…………………………………..……………….
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MACHINE INFO
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Manufacturer
Type
Year of manufacture
Control
Machine number
EMCO EMCOTURN 332 MC PLUS |
Counter spindle / speed range
Main spindle / speed range
C-axis
2 collet chucks
Bar capacity
2 12-slot turret with driven tools
Chip conveyor
Workpiece catcher
Bar load magazine
Hydrobar Express LNS 332 User guide / Documentation Machine parameters on CD
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EQUIPMENT
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TECHNICAL DATA Metric S.A.E.
Work area Swing over bed
Swing over cross slide
Spindle-nose distance
Max. turning diameter
Max. part lenght
Max. bar stock diameter Travel Travel in X/X2
Travel in Z/Z2 Main spindle Speed range
Torque nose
Spindle nose, DIN 55026
Spindle bearing (inside diameter)
Spindle bore Counter spindle Speed range
Torque nose
Spindle nose, DIN 55026
Spindle bearing (inside diameter) C axis Resolution
Rapid motion speed
Spindle positioning Tool turret Number of tool stations
EMCO EMCOTURN 332 MC PLUS |
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Adapter schank to VDI (DIN 69880)
Tool cross-section for square tools
Shank diameter for boring bars
Turret indexing time Drive power Main spindle
Counter spindle Driven tools Speed range
Torque
Drive power
Number of driven stations Feed drives Rapid motion speed X/Z; X2/Z2
Feed force in X
Feed force in Z
Acceleration from 0 to rapid traverse
Repeatability Ps X/Z Coolant system Tank capacity
Pump power Power ratings Connected load
Compressed air
Consumption Dimensions and weight Spindle center height
Height of machine
Machine footprint ( W x D)
Total weight
Electrical and safety compliance
MACHINE PICTURES
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SPACE REQUIREMENTS and TRANSPORT
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Machine with bar loader FMB and chip conveyor
Transport of the machine with swivel loader
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Different jobs at the same time.EMCOTURN 332
That’sE[M]CONOMY:[ ]
Modular turning centers for economic complete machining
[Main spindle]- High drive power - Compact, thermostable
construction- Wide speed range- Spindle nose A2-5- Bar diameter 45 mm
[Parts catcher]- Universally applicable- No changeover necessary- Free access to work area and spindles
EMCOTURN 332
Machine fitted with optional equipment
[Counter spindle]- C axis- Spindle brake- Spindle nose A2-4
[Work area]- Free chip fall- Best ergonomics- 100 % covering of guide ways- Optimum illumination
The EMCOTURN 332. High-tech and compact. Double spindle and twin tool systems with driven tools are standard features. Thestate-of-the-art control technology with digital drives comes with it. And to make things even quicker and even easier, we have a fullrange of automation options for the EMCOTURN 332.
[Tool turret]- VDI quick change system- 2 x 12 (24) driven tool stations- No alignment of the tool holders- Can be used for both spindles- Wide speed range
[Machine cover]- All-round protection against flying chips- 100 % coolant containment- Large toughened-glass window in door- Optimal view of the work area- Control buttons set in casing for easy
operation
[Control]- State-of-the-art digital
control technology- LCD color screen- Siemens 840D- RS232 interface
Connector shaft(Brass)
[Workpieces]
Camshaft (Brass)
Stop tube(Stainless steel)
Positioning sleeve (Steel)
■ Compact machine design■ Very small foot print■ Up to 24 driven tools (5 kW)■ Synchronized thread-cutting and polygonal
turning as standard■ Outstanding repeat accuracy■ Quick changeover times■ Enormous versatility■ Many automation possibilities■ Made in the Heart of Europe
[Engineering] Highlights
Tool change with directional logic in just 0.2 seconds. Total control of theswivel speed with the feed switch.
Hinged keyboard. Ergonomics all the way a major benefit, especially whenmost programming is done at the machine.
Performance
P=13 kW
M=53 Nm
Performance and torque diagram EMCOTURN 332 main and counter spindle
Parts transfer from main spindle to counter spindle in only 4 seconds. Counter spindle and parts catcher. The counter spindle includes a strokecontrolled parts pusher that is flushed with coolant device. The parts are pushed automatically into the parts catcher. The parts are transported out ofthe machine and placed in a bin or on accumulating conveyer.
Work area Floor plan
The EMCOTURN 332 is end-to-end modular, so it adapts perfectly to the requirements of industrial large-series production.Customers order the ideal platform for their operations: either the universal 3-axes machine with one tool turret or the highly pro-ductive 4-axes configuration. With its twin tool turrets each with 12 VDI 25 quick-change tool holders, the 4-axes machine achievesastonishingly short cycle times even when producing highly complex parts.
The EMCOTURN 332 without panels. Top quality engineering,right down to the last screw.
[Winner of series]
Indications in millimeters/inches
Short and to the pointIn view of the ever-increasing pressure on floorspace for machines, EMCO has developed themost compact short loader on the market: the EMCO LM800.
Finished part conveyorThe finished-part pick-up device puts the parts on an accumulating conveyor. A discontinuousbelt ensures that the often very complex parts do not fall onto each other.
Unloading through the counter spindleLong, slender workpieces can be removed from the machine through the counter spindle.Long parts can be stowed in different ways. The finished parts can either simply roll down aninclined surface, or be stored in a lateral magazine using a discontinuous belt.
EMCO tool break monitoringThe tool status is monitored by evaluating the load on the various axis drive motors. Excessiveloads point to wear or broken tools. Too low a load indicates a tool is missing.
Band filter with high-pressure coolant pumpsA coolant pressure of 25/40/60 or 80 bar can be set as needed. This enables coolant-fed dril-ling and milling tools to be used to their best advantage.
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[Technical Data]
Work areaSwing over bed 430 mm (16.9”)Swing over cross slide 290 mm (11.4”)Spindle-nose distance 720 mm (28.3”)Max. turning diameter 220 mm (8.7”)Max. part length 480 mm (18.9”)Max. bar stock diameter 45 mm (1.8”) TravelTravel in X/X2 160/140 mm (6.3/5.5”)Travel in Z/Z2 510/510 mm (20.1/20.1”)Main spindleSpeed range 0 – 6 300 rpmTorque nose 78 Nm (57.5 ft/lbs)Spindle nose, DIN 55026 A2-5Spindle bearing (inside diameter) 80 mm (3.15”)Spindle bore 53 mm (2.1”)Counter spindle Speed range 0 – 7 000 rpmTorque nose 45 Nm (33 ft/lbs)Spindle nose, DIN 55026 A2-4Spindle bearing (inside diameter) 70 mm (2.8”)C axisResolution 0.001°Rapid motion speed 1000 rpmSpindle positioning 0.01°Drive powerMain spindle 13 kW (17.4 hp)Counter spindle 10 kW (13 hp)Tool turretNumber of tool stations 12 (2 x 12)
Tool turret Adapter shank to VDI (DIN 69880) VDI 25Tool cross-section for square tools 16 x 16 mm (0.6 x 0.6”)Shank diameter for boring bars 25 mm (1”)Turret indexing time 0.2 secDriven toolsSpeed range 0 – 6000 rpmTorque 12 Nm (9 ft/lbs)Drive power 5 kW (7 hp)Number of driven stations 12 (2 x 12)Feed drivesRapid motion speed X/Z; X2/Z2 20/24 m/min (787/945 ipm)Feed force in X 4000 N (900 lbs)Feed force in Z 5000 N (1124lbs)Acceleration time from 0 to rapid traverse 0.2 secRepeatability Ps X;Z 0.003; 0.005 mm
(0.00012/0.0002)Coolant systemTank capacity 250 liters (66 gal)Pump power 2 x 0.57(2.2) kW (2 x 0.76 (3) hp)Power ratingsConnected load 25 kVACompressed air 6 bar (87 PSI)Consumption approx. 300 I/h (79 gph)DimensionsSpindle center height 1160 mm (45.7”)Height of machine 1940 mm (76.4”)Machine footprint (W x D) 2630 x 1980 mm (103.5” x 77.9”)Total weight 4000kg (8800lb)Electrical and safety compliance CE-certified
EMCOTURN 332
Thank you very much for your interest
*We do not guarantee the accuracy and completeness of these documents. We further do not assure any characteristics and qualities. The named machine, which is up for sale, is used.*