eliminating energy waste in hospitals...c plugging air leakages from end-use areas d eliminating...

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September 25, 2018 Proprietary & Confidential This presentation has been prepared by Smart Joules for “Taller Técnico sobre Eficiencia Energética en Hospitales y Escuelas: "Múltiples Beneficios y Oportunidades“”” held on September 25, 2018 in Mexico City and organized by the IEA. The materials contained herein have been prepared for discussion purposes, are strictly confidential, and not to be shared, used, reused or reproduced in any way without our prior approval. Eliminating Energy Waste in Hospitals Arjun P. Gupta

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Page 1: Eliminating Energy Waste in Hospitals...c Plugging Air Leakages from End-Use Areas d Eliminating Mixing of Supply Air with Other Air Streams e Insulation of Ducts, Pipelines and Other

September 25, 2018

Proprietary & Confidential

This presentation has been prepared by Smart Joules for “Taller Técnico sobre Eficiencia Energética en Hospitales y Escuelas: "Múltiples Beneficios y Oportunidades“”” held on September 25, 2018 in Mexico City and organized by the IEA. The materials contained herein have been prepared for discussion purposes, are strictly confidential, and not to be shared, used, reused or

reproduced in any way without our prior approval.

Eliminating Energy Waste in Hospitals

Arjun P. Gupta

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Introduction

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Mission: To Eliminate Energy Waste Through Innovations in Continuous Energy Optimization

Ujjal Majumdar, COO

Sidhartha Gupta, CFO

Empower Each

Team Member with

a Sense of

Ownership

Build a Positive

Team and Family

Spirit

Get Shit Done

Maintain a High Level of

Transparency and

Honesty

Be Passionate,

Determined

and Bold

Pursue Growth

and LearningBe Adventurous,

Creative and

Open-minded

Co

re

Va

lue

s

Arjun P. Gupta, CEO

Champions of

Change

National Energy Conservation Award

National Award for Excellence in

Energy

Top 100 Technology Startups in the World

Top 20 Asian Clean Energy Entrepreneurs

International Energy Efficiency Expert

Young Changemaker

7

17Product

Development

6Product

Deployment

7Central

Resources

5Product Testing and Utilization

8Project

Design & Execution

Maintenance

50100% YoY

Growth

Tea

m

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How Important is Eliminating Energy

Waste?

92%

700 Million till 2011

300 Million

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How Important is Eliminating Energy

Waste?

Bureau of Energy Efficiency Website:https://www.beeindia.gov.in/sites/default/files/PAT%20PPT%20%28Overview%29%20Region

al%20Workshops.pdf

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What Is the Indian Government Doing?

International Business Times, June 2017http://www.ibtimes.co.in/indian-government-looks-save-rs-35000-crore-by-making-

buildings-energy-efficient-731884

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What Is the Indian Government Doing?

FICCI Press Release (20th May ‘17) and Business Standard (23rd May, 2017) on launch of the Energy Efficient Buildings Programme by Minister Piyush Goyal in Mumbai

http://ficci.in/pressrelease/2771/ficci-press-release-may20-energy.pdfhttp://www.business-standard.com/article/news-cm/govt-of-india-launches-energy-efficient-

buildings-programme-eesl-to-invest-rs-1-000-crore-by-2020-under-buildings-programme-117052301686_1.html

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What Is the Indian Government Doing?

Bureau of Energy Efficiency Website:https://www.beeindia.gov.in/content/pat-3

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• Cement • Hospitals • Universities • Formula 1• Fertilizer • Hotels

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How Important Are Hospitals?

9%

Hospitals %

of

Commercial

Buildings

Commercial

Buildings %

of Total Elec.

in India

12%

10 billion kWh / year

=8 Million

Indians

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Hospitals = Ideal JoulePAYS Candidates

• Large: 100-1,000 beds; 50,000 – 200,000 m2

• Private, Urban

• 24*7

• Commercial Tariffs

• Ltd. On-Site Renewables

• 175 Target Hospitals Across India

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20

Challenges

• Outsider Syndrome

• No Disturbances in Operating Facilities

• Changes Over Time

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21

Learnings

• Outsider Syndrome Technology and Training

• No Disturbances in Operating Facilities Technology

• Changes Over Time Technology

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Multiple benefits of energy efficiency

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38.2% 34.6%36.9%

32.7%

29.2%28.4% 28…18.9%

28.9%29.7%

28.3% 36.8%

0

50,000

100,000

150,000

200,000

250,000

300,000

350,000

400,000

Mo

nth

ly E

lec

tric

ity

Co

nsu

mp

tio

n

(kV

Ah

)

2014-15 2015-16 2016-17 2017-18

Sant Parmanand HospitalUSD 450K Savings in 36 Months (28%)

Results

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24

Facility NameAnnual Energy

Expenditure (INR Lakh)Average Energy

Savings Delivered (%)

Sant Parmanand, Delhi 317 30%

St. Stephens, Delhi 640 24%

CMC Hospital, Ludhiana 714 22%

Shanti Mukand, Delhi 190 13%

Maharishi Ayureda, Delhi 34 23%

Mahatma Gandhi Cancer Hospital, Vizag 200 37%

SPMM Hospital, Salem 100 21%

KIMS Hospital, Hyderabad 1,300 12% (still in execution)

G. Kuppuswamy Naidu Memorial, Coimbatore

1,300 72% (still in execution)

Fortis Hospital, Noida 620 9% (still in execution)

Results

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Drivers

• Operational Cost Savings

• Increased Life of Equipment = Capital Cost Savings

• Improved Reliability and Comfort

• Training for Staff

• Culture and Brand Building

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Benefits

Fl. 9 -15

Fl. B2 - 8

5 X 400TR Air cooled chillers

1,400TR Water cooled chillers

3 X 150TR Water cooled chillers

1,400TR Water cooled chillers

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5 Nos. of Air Cooled Chillers of 400 TR each. Value ~ USD 350K Benefits

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4 Nos. of Secondary Pumps incl. VFDs + 5 Nos. of Primary Pumps (w/ electricals)

Value ~ USD 30KBenefits

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2,000 sq. feet free area Benefits

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Benefits

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Benefits

Health and Wellness

• Air changes per hour

• HEPA filter cleaning

• AHU regular filter cleaning

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Be

ne

fits

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33

Be

ne

fits

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Lessons

• Benefits Extend Far Beyond Energy Savings, But Are Hard to

Determine Before-Hand

• Hospital Certification / Accreditation and Energy Efficiency Could Be

Tied Together

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Indicators

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Indicators Used

Across Hospitals:

• kWh / m2 / year

• kWh / patient / year

These are imperfect

Nature of Operations / Medical Equipment

% area air conditioned

Geography (weather)

Neighborhood (orientation, shading, etc.)

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Indicators Used

For a Specific Hospital

• Energy Consumption (Monthly, Weekly, Daily, Hourly)

• Equivalent # of Households Electrified form Eliminating Energy Waste

• CO2e emissions avoided

Data Easily Available

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Indicators Used

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Other Indictors

For a Specific Hospital

• Lighting: Artificial Lighting Intensity, Prevalent Lux levels

• Cooling: m2/TR; kW/TR; Fresh Air %; ACPH; Thermal Comfort

• Hot Water: KL / patient

Can Be Measured Before & After

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Other Indictors

• Maintenance Expenses

• # Breakdowns

• # Complaints

• Awareness on Energy & Environment

Data Can Be Dug Out From Records

and Surveys and Constantly Monitored

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Information / Documentation Needed from GKNMHS.no. Data required Remarks

1 Drawings1.1 Floor Plan (AutoCAD, PDF and hard copies) To identify use areas and prepare intervention plans.1.2 Ducting Layout (AutoCAD, PDF and hard copies) To identify the served areas from AHUs.

1.3Chilled and Cooling Water Piping Layout (AutoCAD, PDF and hard copies)

To identify existing piping routes, pipe sizes, and plan new routes as needed.

1.4 Electrical Single Line Diagram (AutoCAD, PDF and hard copy) To understand load distribution, and plan for smart metering.1.5 VAM Plant Room Layout(s) (AutoCAD, PDF and hard copy) To plan interventions1.6 Any Other AC Drawings available To plan interventions

2 Assets list For Exhibit B and other purposes, as mentioned2.1 Bio-medical Equipments (with kW ratings) To be included in Exhibit B

2.2 AHUs, FCUs,TFAs with Design details (CFM, kW, TR) and location To plan interventions in the HVAC system

2.3Split/Window/Ductable/Other Unitary ACs (preferably location-wise, if available)

To plan interventions in the AC system

2.4Indoor and Outdoor Lights, Ceiling Fans and Exhaust Fans (preferably location-wise, if available)

To plan Lighting and Fan retrofits, as appliable

2.5 Raw Water Pumps To plan pumping retrofits2.6 Laundry Equipment To plan steam system retrofits, as appliable2.7 CSSD Equipment (sterilizers and boilers) To plan steam system retrofits, as appliable

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Information / Documentation Needed from GKNMHS.no. Data required Remarks 2.7 CSSD Equipment (sterilizers and boilers) To plan steam system retrofits, as appliable2.8 Kitchen Equipment (boilers, burners, deep freezers, etc.) To plan kitchen retrofits, as appliable

3 Reports3.1 Previous Energy Audit Reports (TERI and others) To get a head start in prioritizing interventions

3.2Water Quality Testing Reports (Raw Water, treated STP water and Cooling Tower Water)

To plan interventions in the HVAC system

3.3Internal Engineering and Maintenance Monthly Reports for Last 12 months

These will have a lot of the data we will need to design our interventions

4 Equipment Design Documents / Brochures4.1 VAM Chillers

To assess sizing, design efficiencies, find best operating points, and interface with software

4.2 Pumps4.3 Boilers4.4 VFDs4.5 BMS4.6 CSSD Sterilizers and Boilers

5 Engineering Records (preferably Excel files with 12 months of data)5.1 Energy Metering Logs

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Information / Documentation Needed from GKNMH5 Engineering Records (preferably Excel files with 12 months of data)

5.1 Energy Metering LogsTo find inefficiencies and problem areas that can be addressed as part of the efficiency retrofit

5.2 Chiller Plant Logs5.3 Temperature Logs5.4 Complaint Logs

6 Adjustments6.1 New equipment added since Jan. 20176.2 Equipment removed since Jan. 20176.3 Note on change in use of any area in the Hospital since Jan. 2017

6.4List of areas within facility that are billed separately for their energy consumption

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Indictors

Lessons

• Collecting Data is Not Easy and Time Consuming

• Spending Extra Time & Effort Up-front Is Always a Good Idea to

Unambiguously Establish the Value of Eliminating Energy Waste

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Implementation

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5-7 years

Sign JoulePAYSAgreement

Smart Joules completes Assessment, Development, Financing and Execution of

All Major Retrofits

<9 months

Continuous EnergyManagement by Smart

Joules

Equipment ownership transfers to

Hospital at no cost

Day 0 End of Term

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Design

49

Expensive

Dif

ficu

ltEa

sy

Cheap

Behavior

EquipmentOperations

Measures

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Where Do Hospitals Consume Energy?

Chillers &

Cooling Towers

for Central Air

Conditioning,

30%

Medical

Equipment,

20%

Hot Water

Generation,

10%

Ventillation

(AHUs, FCUs,

TFAs, Fans), 9%

HVAC Pumps,

9%

Lighting, 9%

Others (STP,

Refrigeration, …

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Continuous Oversight and Active Management

VFDs

LED Lighting

IE3/EC Motors

Cooling & Heating Optimization

Energy Manager + Staff Training

Automation

BLDC Fans

Measures

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S.No. Energy Conservation Measure1 Chillers

a Load Consolidationb New Chiller(s)c Run hour optimizationd Chilled water set point optimizatione Chiller sequencingf Descalingg Reducing Condenser Approach with ATCSh Reducing Condenser Approach with Water Quality Improvementi Evaporative Cooling Pads for Air Cooled Chillersj DeJoule

2 HVAC Pumpsa New Pumps - Chilled Waterb New Pumps - Condenser Waterc Optimizing Chilled Water Flow - Dynamic with VFDsd Optimizing Chilled Water Flow - One timee Optimizing Condenser Water Flow - Dynamic with VFDsf Optimizing Condenser Water Flow - One timeg Run hour optimizationh DeJoule

Measures

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S.No. Energy Conservation Measure3 Cooling Towers

a New Cooling Towerb Fill Replacementc Nozzle Cleaningd Motor Replacemente VFD Installationf Run hour optimizationg DeJoule

4 Low Side Optimizationa Water Flow Balancingb Air Flow Balancingc VFDs for Air Flow Optimizationd Valves for Water Flow Optimizatione Run-hour Optimizationf Set Point Rationalizationg Damper Controls for Different Areas Fed by Same AHUh Motor Replacementi Removal of Heating Coilsj Pulley Size Optimizationk Fresh Air % Optimizationl Heat Recovery Wheels

Measures

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S.No. Energy Conservation Measurel Heat Recovery Wheelsm PHE for Recovery of Exhaust Coolingn Descaling Cooling Coilso Changing to EC Fansp DeJoule

5 Heat Load Reductiona Cool Roof Paintb Films on Windowsc Plugging Air Leakages from End-Use Areasd Eliminating Mixing of Supply Air with Other Air Streamse Insulation of Ducts, Pipelines and Other Areasf Shading of Outdoor AC Unitsg Using Door Closers to Prevent Hot Air Entering / Cool Air Escapingh Using Air Curtains to Prevent Hot Air Entering / Cool Air Escaping

6 Consolidating Cooling Loada Aux. Air Cooled Chillerb Split and Window ACs

7 LED Lighting8 BLDC Fans9 UPS Load Consolidation

10 DeJoule

Measures

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S.No. Energy Conservation Measure9 UPS Load Consolidation

10 DeJoulea Energy Meter Data AnalyticsB Chiller Plant TR Delivery TrackingC Other Optimization Possibilities

11 Raw Water Pumpsa Install Higher Efficiency Pumps

b Control Running of Pumps with Automation12 Automation

a Timersb Temperature Controllersc Occupancy Sensorsd Door Switche Photo sensorsf Others

13 Laundrya Switching to Electric Boiler

b Optimizing Feed Water Tank Temperaturec Improvements in Insulation

Measures

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S.No. Energy Conservation Measurec Improvements in Insulationd Steam Trap Health Improvemente Laundry Load Consolidation

14 Kitchena Proper Cleaning of Burnersb Replacement with Agnisumukh Burners

15 Domestic Hot Watera Boiler Replacementb Heat Pump Installation to Replace Boiler / Geysers / Elec. Heatingc Tank Size Optimizationd Solar Hot Water Systeme Collection and Utilization of Condensate / Waste Hot Waterf Run Hour Optimizationg Set Point Rationalization

16 Power Factor Improvementa Capcitor Panel Installation at LT Panelb Capacitor Installation at Load-level

17 Space Heating Optimizationa Using Heat Pump for Hot Water Generation (Centralized Systems)b Higher Efficiency Unitary Heatersc Low Speed Fans for Better Heating Distribution

Measures

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S.No. Energy Conservation Measurec Low Speed Fans for Better Heating Distribution

18 CSSDa Use Dedicated Electric Boiler Instead of Centralizedb Increase Boiler Feed Water Temperature

19 Gas Manifold / Compressors20 Biomedical Equipment21 STPs

a Blower Replacementb Pump Replacementc VFDd Reducing Amount of Wastewater

22 Exhaust Fansa Temperature Controllers

23 Other Operational Efficiency Improvementsa Transformer Load Consolidationb Remove / Consolidate Stabilizersc Arrest Ghost Loads

Measures

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Term Loan

Loan Guarantee

Partial Risk Sharing Facility

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Who Wins?

• 10,000 + Households

• Hospitals

• Smart Joules

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Lessons

• Energy efficiency can be more powerful than renewables

• Make eliminating energy waste simple (ESCO model)

• Technology is needed for scale

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73

Watch the video here

Arjun P. Gupta, Founder & CEO

Smart Joules Pvt. Ltd.

34 Shri Ram Road, Civil Lines, Delhi - 54

+91-11-43502232 (o) | +91-9811103484 (c)

[email protected]

www.smartjoules.in