electrostatic spraying - epac nz · 2012-05-11 · electrostatic spraying and equipment manual...

ELECTROSTATICSPRAYING

182

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MANUAL ELECTROSTATIC GUNS

FITTINGSFitting Air M 1/4" NPS

Fitting (resistivity > 5Mohms.cm) M 1/2" JIC

Fitting (resistivity< 5Mohms.cm) F 1/2" JIC

SPECIFICATIONSMaximum air inlet pressure (bar) 6

10

Weight w/o hose nor cable (g) 800

1 max

20

Total Length (cm) 285 mm

40 s CA4 maxi

Probe voltage 20 - 85 kV

Maximum current 100 μA

Maximum temperature (°C) 60

- Polyethylene

KMV 3 SPRAY GUN

Perfect for complex tubular parts such as tubes, frameworks, chassis, tables.

Compliant with ATEX Directive: INERIS 03 ATEX 0026X

II 2 GEEX 0.24 mJ

To be used in zone 1

FEATURES BENEFITS

Built-in HT generator

viscosity lower than 5 Mohms.cm

KMV 3 SPRAY GUN CONFIGURATION

Description Fan shape AircapNozzle

Voltage cable length (m) Part numberCaliber (mm)

gun 10

gun 15

AIRCAPKMV

Description Part number

FITTING TO CONNECT WITH AIRSPRAY PUMPS (PMP 150/02.75)


KMV3 REPAIR KIT

KMV3 GUN KITSDescription Resistivity range Hoses Length (m) Kit with power supply part

numberKit part number w/o power

supply

kit Higher than 5 M .cm 5 151.260.661 151.260.660

kit Higher than 5 M .cm 10 151.260.666 151.260.665

low resistivity Lower than 5 M .cm 10 -

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AIRCAP RINGSDescription Part number

TIPS. AIRCAPS AND NEEDLES FOR AUTOMATIC GUNSGun type Aircap w/o ring Tip Needle automatic guns

Type Part number Size (mm) Fluid output Part number Part number

16 Nm /h at 4 bar /mn at 1.5 bar

Aircaps, tips, needles for KMV3

184

1 2 3 4 5 6 7



10


1 max

20


40 s CA4 maxi




- Polyethylene

KMP 3 SPRAY GUN

equipment, accessories ...


II 2 GEEX 0,24 mJ


FEATURES BENEFITS



KMP 3 SPRAY GUN CONFIGURATION

Description Fan shape AircapTip

Voltage cable length (m) Part numberSize (mm)

spray gun Flat 1.2 10

spray gun Flat 1.2 15

AIRCAPKP3


FITTING TO CONNECT WITH AIRSPRAY PUMPS (PMP 150/02.75)

KMP3 GUN KITDescription Resistivity range Hoses Length (m) Kit part number w/o power

supplyKit with power supply part

number

Higher than 5 M .m 10 151.260.685 151.260.686

Higher than 5 M .m 15 151.260.690 151.260.691

low resistivity Lower than 5 M .m 10


KMP3 REPAIR KIT




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TIPS, AIRCAPS AND NEEDLES FOR AUTOMATIC GUNSGun type Aircap w/o ring Tip Needle automatic guns


24 N m /h at 4 bar 600 cm /mn at 4 bar


Aircaps, tips, needles for KMP3

186

1 2 3 4 5 6 7



100


Upon tip


40 s CA4 maxi




Polyacetal - Polyethylene

KMX 3 SPRAY GUN


II 2 GEEX 0,24 mJ


FEATURES BENEFITS



KMX 3 GUN CONFIGURATION



spray gun Flat 10

spray gun Flat 15

AIRCAPKX 16


KMX3 REPAIR KIT

KMX3 KITSDescription Resistivity range Hoses Length (m) Kit part number w/o power supply Kit with power supply part number

Higher than 5 M .com 10

Higher than 5 M .cm 15

low resistivity Lower than 5 M .cm 10 -




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AIRCAP RINGDescription Part number

AIRCAPS, TIPS, NEEDLEGun type Aircap w/o ring Tips Needle for manual guns

Type Part number Part number

5 Nm /h at 2 bar® tips

8 Nm /h at 2 bar

Aircaps, tips, needles for KMX3

188


Special tips with dielectric insertSPECIAL TIPS

Size(1) Water output in l/mnØ

equivalent(mm)

Screenmark Avarage width of fan at 25 cm

20 bar 35 bar 50 bar 13 cm 19 cm 23 cm 27 cm 35 cm

06 0.15 0.20 0.28 4 4 or 6number

the tip06.095 06.115 -

09 0.20 0.45 6 6 or 8number

the tip09.095 09.115 -

12 0.26 0.55 6 6 or 8number

the tip- 12.095 12.115 -

14 0.40 0.41 6 8 or 12number

the tip- 14.095 - -

(1)To determine the part number of a tip, use the number listed in the table and replace the crosses in the following part number: 134.5xx.xxx

NOTES

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190

1 2 3 4 5 6 7



100


Flow rate (l/mn) Upon tip


40 s CA4 maxi





KMC 3 SPRAY GUNS

Ideal for complex parts such as tubes, frameworks, chassis and tables...


II 2 GEEX 0,24 mJ


FEATURES BENEFITS



KMC 3 H20 GUN



spray gun 10

spray gun 15

AIRCAPKXC 5

KMC 3 GUN KITDescription Resistivity range Hoses Length (m) Kit part number w/o power

supplyKit with power supply part

number

kit Higher than 5 M .cm 10

kit Higher than 5 M .cm 15


KMC3 REPAIR KIT



Fitting (resistivity < 5Mohms.cm) F 1/2" JIC

191

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AIRCAPS, TIPS, NEEDLES AND MAINTENANCE KITS FOR KMC 3Gun type Aircap Tip Needle for KAC

type Air output Part number Size (mm) Fluid output Part number Part number

8 Nm /h at 2 bar 200 cm /mn

8 Nm /h at 2 bar /mn





Aircaps, tips, needles for KMC3

192


STD9 POWER SUPPLYDescription Part number

STD 9 power supply (manual guns) 148.200.100

STD9 power supply for manual guns

The STD 9 compact power supply transforms main alternating current into a variable direct current adjustable between 3V and 12V. It is designed to be used with KMP 3, KMV 3, KMX 3 and KMC3.

It has a built-in electronic system to ensure the safe operation of the spray gun. A switch in the

the ATEX safe zone.

Lengthair hose (F 1/4" NPS) product hose (F 1/2" JIC)

5 m 10 m 5m(resistivity higher than 5 M /cm)

10m(resistivity higher than 5 M /cm)

10 m insulating(resistivity lower than 5 M /cm)

050.450.801 050.450.802

050.450.801 050.450.802

050.450.801 050.450.802

050.450.801 050.450.802

FLUID AND AIR HOSES

guns

NOTES

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CONFIGURATION OF THE SPRAYMIUM® LOW PRESSURE SPRAY GUN

Description Resistivity range (M .cm) Fan shapeTip

Part numberSize (mm)

SPRAYMIUM® SSV08 LP HR JR 5 - 500 08 910.004.885

SPRAYMIUM® SSV12 LP HR JR 5 - 500 12

SPRAYMIUM® SP LP HR JP 5 - 500 JP 910.004.884

SPRAYMIUM® SSV08 LP LR JR 08

SPRAYMIUM® SSV12 LP LR JR 12

SPRAYMIUM® SP LP LR JP JP

SPECIFICATIONSFan type Super Vortex Super Vortex Flat

SSV08 SSV12 SP

8 bar 8 bar 8 bar

Air inlet pressure 6 bar � 1 bar 6 bar � 1 bar 6 bar � 1 bar

Temperature (ambient) 0°C - 40°C 0°C - 40°C 0°C - 40°C

650

40 cm

12 - 25

14 s. - 40 s. 14 s. - 40 s. 14 s. - 40 s.

880 g. 880 g. 880 g.

85 kV maxi. (+0kV;

Spraymium or Spraybox

85 kV maxi. (+0kV;


85 kV maxi. (+0kV;


Output current 100 μA maxi. 100 μA maxi. 100 μA maxi.

Air connection on the F 1/4 NPS F 1/4 NPS F 1/4 NPS

ø 8mm ø 8mm ø 8mm

Paint Connection type M 1/2 JIC M 1/2 JIC M 1/2 JIC

SPRAYMIUM® LOW PRESSURE SPRAY GUNperformances. It's dedicated to companies interested in the process improvement by facilitating the operator work. It's light and a controls and value display is integrated in the gun which allow the operator to choose between 3 preset voltage levels.

Compliant with ATEX: ISSeP 08ATEX020

II 2 GEx 0,24 mJ

FM approved

For use in ATEX zone 1

FEATURES BENEFITSBuilt-in HT generator

operation

Quick maintenance

Built-in pressure sensor

SPRAYBOX CONTROL BOX PART NUMBERSDescription Part number

195

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PAINT HOSES KITS WITH EXTENSIONS FOR LRDescription Length (m) Part number

Paint hoses kits with extensions 15

Paint hoses kits with extensions 20

Description Length (m) Part number

10

15

20

HR FLUID HOSES EXTENSIONS PART NUMBERSDescription Length (m) Part number

10

15

20

SPRAYMIUM® LOW PRESSURE SPRAY GUN

FLUID HOSES FOR HR AND LR

Description Resistivity range (M .cm)Fluid

Length (m) Part numberFitting

FF 1/2 JIC 10(1) -

(1)Need an extension, see relevant table.

SPRAYMIUM® GUN KITS

Kit designationResistivity

range(M .cm)

Fan shapeTip Hoses

Length (m) Kit Part numbersize (mm)

SPRAYMIUM® 5 - 500 8 10 910.004.88510

SPRAYMIUM® 5 - 500 8 15 910.004.88515

SPRAYMIUM® 5 - 500 8 20 910.004.88520

SPRAYMIUM® 5 - 500 12 10

SPRAYMIUM® 5 - 500 12 15

SPRAYMIUM® 5 - 500 12 20

SPRAYMIUM® 5 - 500 15 10 910.004.88410

SPRAYMIUM® 5 - 500 15 15 910.004.88415

SPRAYMIUM® 5 - 500 15 20 910.004.88420

SPRAYMIUM® 0.5 - 500 8 10

SPRAYMIUM® 0.5 - 500 8 15

SPRAYMIUM® 0.5 - 500 8 20

SPRAYMIUM® 0.5 - 500 12 10

SPRAYMIUM® 0.5 - 500 12 15

SPRAYMIUM® 0.5 - 500 12 20

SPRAYMIUM® 0.5 - 500 15 10

SPRAYMIUM® 0.5 - 500 15 15

SPRAYMIUM® 0.5 - 500 15 20

196

1 2 3 4 5 6 7


SPRAYBOX CONTROL BOXDescription Part number


200


Upon tips

29

Total Length (cm)



SPRAYMIUM® HIGH PRESSURE SPRAY GUNThe Spraymium®

performances. It's dedicated to companies interested in the process improvement by facilitating the operator work. It's light and a controls and value display is integrated in the gun which allow the operator to choose between 3 preset voltage levels.The AIRMIX® version is avaiblable in fan or round spray.

Compliant with ATEX Directive: ISSeP 08ATEX020

II 2 GEx 0,24 mJ

FM approved


FEATURES BENEFITSBuilt-in HT generator

operation

Quick maintenance

Built-in pressure sensor

CONFIGURATION OF THE ELECTROSTATIC SPRAYMIUM® GUN

Description Resistivity range (M .cm) Fan shape Aircap

TipsPart number

size (mm)

SPRAYMIUM® 5 - 500

SPRAYMIUM® 5 - 500 910.004.888

SPRAYMIUM® 0.5 - 500


AIRCAPX 14

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Description Length (m) Part number

10

15

20

PAINT HOSES KITS WITH EXTENSIONS FOR LRDescription Resistivity range (M .cm) Length (m) Part number

Paint hoses kits with extensions 0.5 - 500 15

Paint hoses kits with extensions 0.5 - 500 20

HR FLUID HOSES EXTENSIONS PART NUMBERS

Description Resistivity range (M .cm)Fitting

Length (m) Part numberProduit

5 - 500 FF 1/2 JIC 10 050.450.606

5 - 500 FF 1/2 JIC 15

5 - 500 FF 1/2 JIC 20 050.450.608

5 - 500 FF 1/2 JIC 050.450.609

SPRAYMIUM® HIGH PRESSURE SPRAY GUN

SPRAYMIUM® GUN KITS

DescriptionResistivity

range(M .cm)

Fan shape Aircap

Tip HosesLength (m) Part number

size (mm)

SPRAYMIUM® 5 - 500 10



SPRAYMIUM® 5 - 500

SPRAYMIUM® 5 - 500 10 910.004.88810

SPRAYMIUM® 5 - 500 20 910.004.88820

SPRAYMIUM® 5 - 550

SPRAYMIUM® 0.5 - 500 10

SPRAYMIUM® 0.5 - 500 20


SPRAYMIUM® 0.5 - 500 10

SPRAYMIUM® 0.5 - 500 20


FLUID HOSES FOR HR AND LR

Description Resistivity range (M .cm)Fluid

Length (m) Part numberFitting

FF 1/2 JIC 10

5 - 500 FF 1/2 JIC (1) -

(1)Need an extension, see relevant table.

198


Special tips with dielectric insert for SPRAYMIUM®

SPECIAL TIPS FOR SPRAYMIUM®


equivalent(mm)

Screenmark Average width of fan at 25 cm


06 0.15 0.20 0.28 4 4 or 6number

the tip06.099 06.119 -

09 0.20 0.45 6 6 or 8number

the tip09.099 09.119 -

12 0.26 0.55 6 6 or 8number

the tip- 12.099 12.119 -

14 0.40 0.41 6 8 or 12number

the tip- 14.099 - -


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MANUAL H2O ELECTROSTATIC GUNS


F 1/2" JIC


10


1 max

20


40 s CA4 maxi




- Polyethylene

KMV 3 H2O SPRAY GUN

This gun is designed for water-based materials without built-in electronic and without electrical cable. This gun has to be used with a special hose for an optimal electrostatic effect. Perfect for complex parts: tubular, frames, complex shapes, tables...

FEATURES BENEFITS


Model shown: KMP3 H2O


AIRCAPS, TIPS AND NEEDLES FOR KMV 3 H2OGun type Aircap w/o ring Tip Needle automatic guns

Type Part number Size (mm) Part number Part number

16 Nm /h at 4 bar

Aircaps, tips, needles for KMV3 H2O

KMV 3 H2O GUN CONFIGURATION



AIRCAPKMV

200

1 2 3 4 5 6 7



F 1/2" JIC


10


240


40 s CA4





KMP 3 H2O SPRAY GUN

This gun is designed for water-based materials without built-in electronic and without electrical cable. This gun has to be used with a special hose for an

while maintaining excellent edge coverage: cabinets, industrial bodyshops, accessories....

FEATURES BENEFITS



TIPS, AIRCAPS AND NEEDLES FOR KMP3 H2O

Gun type Aircap w/o ring Tip Needle automatic guns




Aircaps, tips, needles for KMP3 H2O

KMP3 H2O FLAT FAN CONFIGURATION



Flat 1.2

AIRCAPKP3

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F 1/2" JIC


100


Upon tips


40 s CA4 maxi





KMX 3 H2O GUN

This gun is designed for water-based materials without built-in electronic and without electrical cable. This gun has to be used with a special hose for an

while maintaining excellent edge coverage: cabinets, industrial bodyshops, accessories....

FEATURES BENEFITS


KMX3 H2O GUN CONFIGURATION



AIRCAPKX16


TIPS, AIRCAPS AND NEEDLES FOR KMX3 H2OGun type Aircap w/o ring Tips Needle for manual guns


5 Nm /h at 2 bar ® table

8 Nm /h at 2 bar ® table

Aircaps, tips, needles for KMX3 H2O

Model shown KMP

202




equivalent(mm)



06 0.15 0.20 0.28 4 4 or 6number

the tip06.095 06.115 -

09 0.20 0.45 6 6 or 8number

the tip09.095 09.115 -

12 0.26 0.55 6 6 or 8number

the tip- 12.095 12.115 -

14 0.40 0.41 6 8 or 12number

the tip- 14.095 - -


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F 1/2" JIC


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40s CA 4 maxi





KMC3 H2O GUN

This gun is designed for water-based materials without built-in electronic and without electrical cable. This gun has to be used with a special hose for an optimal electrostatic effect. Perfect for large complex parts.

FEATURES BENEFITS


Model shown: KMX3 H2O gun

KMC3 H2O HOLLOW FAN GUN CONFIGURATION



AIRCAPKXC5

AIRCAPS, TIPS, NEEDLES FOR KMC 3Gun type Aircap Tip Needle for KAC

type air output Part number Size (mm) Fluid output Part number Part number







Aircaps, tips, needles KMC3 H2O


KMC 3 H20 MAINTENANCE KIT

204

1 2 3 4 5 6 7


ISOBUBBLE II PART NUMBERSDescription Recommended hoses Hoses Length (m) Barrel Part number

ISOBubble II5 - 148.260.000

5 gun or automatic guns) 148.260.100

SPECIFICATIONSMaterial White polyethylene

Total height (mm)

Internal height (mm) 1000

680

Weight (kg)

Maximum air inlet pressure (bar) 6

ISOBUBBLE II

For water-based paints, the pump and paint should be isolated in an ISOBubble.The ISOBubble II, with a compact design, can be installed near the working area.With a large sliding cover, it allows for fast and easy pressure adjustements and colour changes. A built-in safety device ensures the system is grounded when the gun is not triggered or if the cover is opened.

FEATURES BENEFITS

New connectic

Pump not supplied

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148.200.200

STD9 B power supply for H2Omanual guns

The STD 9 B compact power supply transforms main alternating current into a variable direct current adjustable between 3V and 8V. It has to be used with KMP 3 H2O, KMV 3 H2O, KMX 3 H2O and KMC 3 H2O. It has a built-in electronic system to ensure the safe operation of the spray gun. A switch in the power supply turns the voltage on when the gun is triggered and atomization air

FEEDING HOSES FOR H2O GUN15 m length. 10 m length.

ADAPTATION FITTINGDescription Part number

Feeding hoses for H2O gunsThe special hose allows for an optimum electrostatic effect by preventing any condensation.

206

1 2 3 4 5 6 7

AUTOMATIC ELECTROSTATIC GUNS

FITTINGSFitting Air

Fitting (resistivity > 5Mohms.cm) M 1/2 JIC

Fitting (resistivity < 5Mohms.cm) F 1/2 JIC

SPECIFICATIONS6

6

Trigger air pressure (bar mini) 4

Weight 1100 with BG barrel

0.22

20

Total Length (cm)

40s max.

Probe voltage 85 kV max



brass

KAV SPRAY GUN

Swirling fan for the ultimate wrap-around effect on tubular parts.

Compliant with ATEX directive: INERIS 04 ATEX 0093X

II 2 GEEx 0,24 mJ

To be use in zone 1

FEATURES BENEFITS

Generator barrel close to the gun



Type Part number Size (mm) Part number Part number

16 Nm /h at 4 bar /mn at 1.5 bar

Aircaps, tips, needles for KAV

PISTOLET KAVDescription Aircap Tip Voltage cable length (m) Part number

with generator barrel 0.22 12

with out generator barrel 0.22 -

KMVAIRCAP

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TIPSDescription Nozzle Diameter Part number

1.2

1.5

AIRCAPSDescription Fan width (cm) Part number

20

FITTINGSFitting Air



SPECIFICATIONS6

Maximum air inlet pressure (bar) 6

4



0.24

Total Length (cm)

40s max.




KAP SPRAY GUN

New generation of automatic electrostatic gun which guarantees product savings and increased productivity thanks to the wrap-around effect.


II 2 GEEx 0,24 mJ


FEATURES BENEFITS


KAP CONVENTIONAL GUNDescription Aircap Nozzle Diameter Voltage cable length (m) Part number

with generator barrel 1.5 0.24 12

with generator barrel 1.5 0.24 -

KP3AIRCAP

208







Aircaps, tips, needles fo KAP

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1 2 3 4 5 6 7


FITTINGSFitting Air



SPECIFICATIONS120


6


Upon tip

Total Length (cm)

40s CA4 max.




KAX SPRAY GUN

New generation of automatic electrostatic guns witha swirling fan for maximum wrap-around effect on complex


II 2 GEEx 0,24 mJ


FEATURES BENEFITS



AIRCAPS, TIPS, NEEDLEGun type Aircap w/o ring Tips Needle for manual guns


5 Nm /h at 2 bar ® tips table

8 Nm /h at 2 bar ® tips table

Aircaps, tips, needles for KAX

KAX GUNDescription Supplied with aircap Tip Voltage cable length (m) Part number

with generator barrel 12

without generator barrel -

KX16AIRCAP

210




equivalent(mm)



06 0.15 0.20 0.28 4 4 or 6number

the tip06.095 06.115 -

09 0.20 0.45 6 6 or 8number

the tip09.095 09.115 -

12 0.26 0.55 6 6 or 8number

the tip- 12.095 12.115 -

14 0.40 0.41 6 8 or 12number

the tip- 14.095 - -


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1 2 3 4 5 6 7


FITTINGSFitting Air



SPECIFICATIONS120


6


Upon tip

Total Length (cm)

40s CA4 max.




KAC SPRAY GUN

New generation of automatic electrostatic guns. Swirling fan for a maximum wrap-around effect on complex parts.

Conforme à la Directive ATEX: INERIS 04 ATEX 0093X

II 2 GEEX 0,24 mJ


FEATURES BENEFITS


AIRCAPS, TIPS, NEEDLES FOR KACGun type Aircap Tip Needle for KACv

type air output Part number size (mm) Fluid output Part number Part number







Aircaps, tips, needles for KAC

KAC GUN Description Fluid output (l/mn) Voltage cable length (m) Part number

Upon tip 12

Upon tip -

AIRCAPKXC5

212



148.200.450

STD9 A power supply for automatic guns

The STD 9 A compact power supply transforms main alternating current into a variable direct current adjustable between 3V and 12V. It has to be used with the KAP 3, KAV 3, KAX 3 and KAC 3.

It has a built-in electronic system to ensure the safe operation of the spray gun.

A switch in the power supply turns the voltage on when the gun is triggered and atomization air

AIR CONTROL CABINETDescription Part number

Air control cabinet 148.250.000

Air control cabinetTurn electrostatic gun into a non-bleeding gunControls air pressuresEquipped with 2 air regulators for atomization and fan air controlPneumatic switches for gun trigger control.

GENERATOR BARRELDescription Length (m) Part number

12

6

1.5

- 060.522.080

-

Generator barrel, special HT cable

supply.

213

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SPECIFIC ELECTROSTATIC EQUIPMENT

Conversion kitsWhatever the gun type is (KMP, KMV, KMX, KMC), it is possible to switch to another version (for example from KMC to KMX) by choosing the appropriate conversion kit.

Tip Supplied with aircap Kit designation Part number

1.2

PART NUMBERDescription Part number

AP 1000 high precision resistivity gauge

AP1000 Resistivity gaugeComes complete with probe

SPRAY GUN COVERDescription Quantity Part number

10

Spray gun coverEssential during spraying, the cover offers total protection for the spray gun

PART NUMBERDescription Product hole (mm) Length (m) Part number

Hoses Sleeve 40 10

Hose protection sleeve

FILTER SCREEN

Description Filter numberFiltration size

Nozzle size Part numberMicron Mesh

4 99 140 4

Screen number 12 (x5) 6 168 85 6 129.609.908

Screen number 12 (x5) 12 280 55 20 129.609.909

FILTERS

Description sure (bar)Thread

Part numberInlet Outlet

6 screen - 168μBetween 2 hoses

200 barM1/2 JIC M1/2 JIC 155.010.000

M1/2 JIC F1/2 JIC 155.010.100

(for AIRMIX® version with hoses 1m + 10m)

NOTES

214

electrostatic spraying - epac nz · 2012-05-11 · electrostatic spraying and equipment manual...

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