electron beam as a special application for nox/ sox ... · andrzej g. chmielewski inct & tu,...

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Part-financed by the European Union (European Regional Development Fund Electron beam as a special application for NO x / SO x Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March, 2012. St,Petersburg, Russia

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Page 1: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Part-financed by the European Union (European Regional Development Fund

Electron beam as a special application for NOx/ SOx

Andrzej G. Chmielewski

INCT & TU, Warsaw,Poland

Workshop

Plasma Technologies as a Tool for Environment Protection

21st March, 2012. St,Petersburg, Russia

Page 2: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

21.03.2012 1 PlasTEP Workshop St. Petersburg

Page 3: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Conventional flue gas treatment process

Limestone-Gypsum Process (SO2 removal)

Ammonia Selective Catalytic Reduction Process (NOx removal)

21.03.2012 2 PlasTEP Workshop St. Petersburg

Page 4: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Electrons accelerators

21.03.2012 3 PlasTEP Workshop St. Petersburg

Page 5: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Plasma inside the reactor in Kaweczyn

21.03.2012 4 PlasTEP Workshop St. Petersburg

Page 6: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Reaction mechanisms and sequence of E-beam process

21.03.2012 5 PlasTEP Workshop St. Petersburg

Page 7: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Process and its engineering

21.03.2012 6 PlasTEP Workshop St. Petersburg

Page 8: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Process and its engineering

21.03.2012 7 PlasTEP Workshop St. Petersburg

Page 9: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Process and its engineering

21.03.2012 8 PlasTEP Workshop St. Petersburg

Page 10: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

A.G. Chmielewski, Z. Zimek, P. Pańta, W. Drabik: Rad. Phys. Chem 42 (4-6) (1995) 663

Irradiation vessel applied at pilot plant

21.03.2012 9 PlasTEP Workshop St. Petersburg

Page 11: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Typical run of data set at pilot plant

21.03.2012 10 PlasTEP Workshop St. Petersburg

Page 12: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Pilot plant

21.03.2012 11 PlasTEP Workshop St. Petersburg

Page 13: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Process and its engineering

21.03.2012 12 PlasTEP Workshop St. Petersburg

Page 14: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

The IEB-FGC Lab INET, Tsinghua University

21.03.2012 13 PlasTEP Workshop St. Petersburg

Page 15: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Semi-dry process

21.03.2012 14 PlasTEP Workshop St. Petersburg

Page 16: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Reaction Vessel

21.03.2012 15 PlasTEP Workshop St. Petersburg

Page 17: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

ERS Pomorzany

21.03.2012 16 PlasTEP Workshop St. Petersburg

Page 18: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Main units of EBFGT plant

21.03.2012 17 PlasTEP Workshop St. Petersburg

Page 19: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

The obtained results The dependence of SO2 and NOx removal efficiency on dose

0

10

20

30

40

50

60

70

80

90

100

5,0 5,5 6,0 6,5 7,0 7,5 8,0 8,5 9,0 9,5 10,0

Dose [kGy]

Re

mo

va

l [%

]

SO2

NOx

21.03.2012 18 PlasTEP Workshop St. Petersburg

Page 20: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Flue Gas Cleaning Plant in Changdu, China

21.03.2012 19 PlasTEP Workshop St. Petersburg

Page 21: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

EBFGT Svilosa Power Station

21.03.2012 20 PlasTEP Workshop St. Petersburg

Page 22: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

The new developments

•Oil fired boiler flue gas treatment

•VOC and PAH treatment

•Municipal and medical waste incineration

•Mercury removal

21.03.2012 21 PlasTEP Workshop St. Petersburg

Page 23: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

New problems

are on the sea

21.03.2012 22 PlasTEP Workshop St. Petersburg

Page 24: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

21.03.2012 23 PlasTEP Workshop St. Petersburg

Page 25: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Estimated emissions of sulphur dioxide to the atmosphere from land based sources within EU25 and from ship transport in European sea areas for 2005 - 2020 (1000 t p.a.):

21.03.2012 24 PlasTEP Workshop St. Petersburg

Page 26: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Estimated emissions of nitrogen oxides to the atmosphere from land based sources within EU25 and from ship transport in European sea areas for 2005 - 2020 (in 1000 tonnes per year).

21.03.2012 25 PlasTEP Workshop St. Petersburg

Page 27: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Wet-discharge electron beam flue gas scrubbing treatment

A method for reducing emissions of sulfur oxides and nitrogen oxides and particulate matter such as fly ash from flue gas of marine engines, comprising:a) cleaning the flue gas to substantially remove fly ash;b) injecting the flue gas into an electron beam chamber containing high energy electrons, whereby such high energy electrons interact with the flue gas to form sulfuric and nitric acids;c) passing the flue gas through a wet by-product collector into which a basic aqueous solution is sprayed, whereby the sulfuric and nitric acids and particulate matter from the flue gas are collected in the aqueous solution to form a liquid discharge that is substantially environmentally friendly, and whereby the flue gas is quenched;d) scrubbing the quenched flue gas through one or more filters connected to the wet by-product collector, wherein the quenched flue gas is accelerated and then decelerated and whereby water condenses and nitric and sulfuric acid droplets form, and further wherein the water and nitric and sulfuric acids drain to the wet by-product collector and mix with the sprayed basic aqueous solution; and e) passing the scrubbed flue gas through the stack of said marine engine. In a preferred embodiment, the Belco EDF is used as the wet by-product collector, which allows the direct venting of flue gasses to the atmosphere.

Ralph Donald Genuario Jean Otto de Kat

21.03.2012 26 PlasTEP Workshop St. Petersburg

Page 28: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

21.03.2012 27 PlasTEP Workshop St. Petersburg

Page 29: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Laboratory tests

21.03.2012 28 PlasTEP Workshop St. Petersburg

Page 30: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Inlet gas temperature influencing on NOx removal efficiency

21.03.2012 29 PlasTEP Workshop St. Petersburg

Page 31: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Dose rate influence on NOx removal efficiency

21.03.2012 30 PlasTEP Workshop St. Petersburg

Page 32: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Different scavengers influence on removal efficiency of NOx

0

10

20

30

40

50

60

70

5,45 10,9

Dose(kGy)

NO

x r

emo

va

l ef

fici

ency

(%)

NOx

NOx(Alc.)

NOx(NH3)

NOx(Alc.+ NH3)

21.03.2012 31 PlasTEP Workshop St. Petersburg

Page 33: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Scavengers and VOCs

21.03.2012 32 PlasTEP Workshop St. Petersburg

Page 34: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

NOx removal vs. dose distribution

0

2

1

0

0

][exp1

][

][][

NOx

Dkk

NOx

NOxNOx

21.03.2012 33 PlasTEP Workshop St. Petersburg

Page 35: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

NOx reduction vs flow patterns

option 1

option 2

option 3

option 4

21.03.2012 34 PlasTEP Workshop St. Petersburg

Page 36: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Synergy Effect of EBeam – Catalyst Coupling System Prof.Kim, Konkuk University, ROK

Acceleration of

Electron

Irradiation of

Electron

Activation of

Catalyst

& Oxidation of

by-Products

VOC Removal by

Radical Reaction

N2, O2, H2O, etc.

e-

OH , N , H , HO2 , O

radicals

VOC

CO2 , O3 , By-

products

VOC Decomposition by EB

e-

Oxidation by Catalyst

radical

Surface Activation

Surface Reforming

Oxidation of by-products

& VOC

Catalyst O3

21.03.2012 35 PlasTEP Workshop St. Petersburg

Page 37: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

CONCLUSIONS

EBFGT is well developed process which can be applied for flue gases tratment from coal and oil combustion

There are higher energy consumption for NOx removal in comparison to needed for SOx removal.

New techniques are being searched for to improve energy efficiency.

21.03.2012 36 PlasTEP Workshop St. Petersburg

Page 38: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Acknowledgement A team; A.Pawelec, J.Licki,Y.Sun,Z.Zimek,A.Dobrowolski,S.Bułka, S.Witman

Funding ; “PlasTEP: Dissemination and fostering of plasma based technological innovation for environment protection in BSR”

( Project No #033 of the Baltic Sea Region Programme 2007-2013)

21.03.2012 37 PlasTEP Workshop St. Petersburg

Page 39: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Monitoring, Control and Effects of Air Pollution

„Plasma-Based Depollution of Exhausts: Principles, State of the Art and Future Prospects”

Ronny Brandenburg, Hana Barankova, Ladislav Bardos, Andrzej G. Chmielewski, Miroslaw Dors, Helge Grosch, Marcin Hołub, Indrek Jogi, Matti Laan, Jerzy Mizeraczyk, Andrzej Pawelec and Eugen Stamate

21.03.2012 38 PlasTEP Workshop St. Petersburg

Page 40: Electron beam as a special application for NOx/ SOx ... · Andrzej G. Chmielewski INCT & TU, Warsaw,Poland Workshop Plasma Technologies as a Tool for Environment Protection 21st March,

Published by the Department of Energy's Office of Science

More than 30,000 particle accelerators are in operation

around the world, serving medicine, industry, energy,

the environment, national security, and discovery

science. As accelerator science and technology

continue to advance,

so too will their benefits to society.

21.03.2012 39 PlasTEP Workshop St. Petersburg