electrodes welding wire - temad · cemont - electrodes for the welding of carbon steel and...

6
Electrodes Welding Wire

Upload: vandung

Post on 01-Apr-2018

266 views

Category:

Documents


7 download

TRANSCRIPT

Page 1: Electrodes Welding Wire - Temad · cemont - electrodes for the welding of carbon steel and low-alloy steel: electrodes

Electrodes

Welding Wire

Page 2: Electrodes Welding Wire - Temad · cemont - electrodes for the welding of carbon steel and low-alloy steel: electrodes

� Basic electrodes with >50% carbonates coating and iron dust add-on for a good yield.

� Ensures a reduced content of hydrogen diffused in the metal, thus conferring a good cold crack strength.

� Recommended for high-quality steel welding, for metal structures subjected to dynamic and static stress.

� Steadily burning arc, low spattering, the slag covers well the welding line and it is easy-to-clean after the solidification and the cooling of the welding line, fine aspect - specific to the base-coated electrodes welding, respectively, slightly scaly.

DUCTIL SUPERBAZ

= VALID BY SPECIAL ORDERSO

Code Product name Content Boxes/carton

540004 DUCTIL Superbaz 2.5x350mm 4.0 kg 3

540005 DUCTIL Superbaz 3.25x450mm 5.5 kg 3

540006 DUCTIL Superbaz 4x450mm 5.5 kg 3

540009 DUCTIL Superbaz 3.25x350mm 4.0 kg 3

540016 DUCTIL Superbaz 2x300mm 3.5 kg 3

540019 DUCTIL Superbaz 4x350mm 4.0 kg 3

540030 DUCTIL Superbaz 5x450mm 5.5 kg 3

SO

SO

SO

Standards and classifications:SR EN 499 AWS A 5.1 EN ISO 2560-A

E 42 4 B 42 H5 E 7018 E 42 4 B 42 H5

Welding positions: Welding in all positions, except for vertical downward

Current type: DC (+); AC

Chemical composition of the welding seam:C % Mn % Si % P % S % S % + P %

0.05-0.9 0.80-1.20 0.25-0.60 max. 0.025 max. 0.015 max. 0.04

Mechanical features of the deposited metal:

Flow limitN/mm2

Breaking strengthN/mm2

Elonga-tion A 5d

%

Kv J

+20°C 0°C -20°C -40°C

>430 510-640 min. 24 min. 140 min. 100 min. 80 min. 47

DUCTIL - ELECTRODES FOR THE WELDING OF CARBON STEEL AND LOW-ALLOY STEEL

www.temad.ro196

WELDING

Page 3: Electrodes Welding Wire - Temad · cemont - electrodes for the welding of carbon steel and low-alloy steel: electrodes

� Rutile-coated electrodes, comprising >50% titanium dioxide, of medium thickness.

� Recommended for the welding of light metal structures, subjected to static stress, of thin metal sheets, of the root layer.

� Very good energizing and easy re-energizing, steady arc, very low spattering both with direct current as well as with alternating current, aesthetic aspect of the weld line, very good slag chipping.

FINE RUTILE DUCTIL SUPERTIT

Code Product name Content Boxes/carton

540000 Fine Rutile DUCTIL Supertit 2.5x350mm 4.5 kg 3

540001 Fine Rutile DUCTIL Supertit 3.25x350mm 5.8 kg 3

540002 Fine Rutile DUCTIL Supertit 4x450mm 5.8 kg 3

540008 Fine Rutile DUCTIL Supertit 3.25x350mm 4.5 kg 3

540017 Fine Rutile DUCTIL Supertit 2x350mm 4.5 kg 3

540021 Fine Rutile DUCTIL Supertit 2x300mm 3.8 kg 3

540036 Fine Rutile DUCTIL Supertit 4x350mm 4.5 kg 3

540039 Fine Rutile DUCTIL Supertit 2.5x300mm 3.8 kg 3

SO

SO

SO

SO

SO

Standards and classifications:SR EN 499 AWS A 5.1

E 38 0 R 12 E 6013

Welding positions: Welding in all positions, except for vertical downward

Current type: DC (-); AC Idle running tension = min. 50V

Chemical composition of the welding seam:C % Mn % Si % P % S %

0.06-0.10 0.30-0.60 0.20-0.50 max. 0.03 max. 0.03

Mechanical features of the deposited metal:

Flow limitN/mm2

Breaking strengthN/mm2

Elonga-tion A 5d

%

Kv J

+0°C

430-470 490-600 min. 24 min. 47

� Full copper wire for welding in shielding gas environment. � Recommended for the welding in one or in several strikes of non-alloy steel, with tensile breaking strength up to 560N/m².

� Steady electric arc, low spattering, aesthetical line. � Used for welding in shipbuilding, boilers, in the petrochemical industry, automotive industry, railroad constructions, manufacturing of pipes and in household applications.

DUCTIL FILCORD C

Code Product name Content Boxes/carton

540053 DUCTIL FILCORD-C K300SS 0.8mm code 2601938 16 kg 1

540054 DUCTIL FILCORD K300SS 1.0mm code 2601946 16 kg 1

540059 DUCTIL FILCORD-C K300SS 1.2mm code 2601963 16 kg 1

SO

SO

SO

Standards and classifications:AWS A 5.18-93 EN ISO 14341-A EN ISO 14341-A

ER70S-6 G423 C G3Si1 G424 M G3Si1

Welding positions: Welding in all positions, except for vertical downward

Current type: DC +

Gas: Ar / CO2 - Ar / CO

2 / O

2 - CO

2 M2, M3, C1 (EN439)

Chemical Analysis of Wire:C % Mn % Si % S % P % Cu %

0.06-0.13 1.3-1.6 0.70-1.00 ≤ 0.025 ≤ 0.025 0.25

Mechanical features:GAS Thermal treatment Rn N/mm2 Rs N/mm2 E % 5d Kv J -30°C Kv J -40°C

Ar/CO2 (M21) Welded state 510-560 ≤ 430 ≤ 24 ≤ 70 ≤ 47

CO2

Welded state 510-560 ≤ 430 ≤ 24 ≤ 47

DUCTIL - FULL WIRE FOR THE WELDING OF CARBON STEEL

email: [email protected] 197

Page 4: Electrodes Welding Wire - Temad · cemont - electrodes for the welding of carbon steel and low-alloy steel: electrodes

� Rutile coating electrodes of medium thickness, specially recommended for the welding of light metal structures, of thin carbon steel sheets.

� Recommended for the welding of non-alloy steel with a maximum carbon content of 0.25% for light structures, used for temperatures of down to 0˚C.

� Basic coating electrodes containing iron dust, designed for the structures strongly subjected to static and dynamic tension and for the thick sections of low-alloy steel, at temperatures of down to -40˚C.

� Recommended for the welding of pressurized containers, inclusively for the chemical and petrochemical industry, shipbuilding, welding of pipes, building of marine platforms.

RUTILE CEMONT SPEEDARC

BASIC CEMONT RESISTARC

Code Product name Content Boxes/carton

542000 Rutile CEMONT Speedarc 2.5x350mm 4.5 kg 3

542001 Rutile CEMONT Speedarc 3.25x450mm 5.8 kg 3

542002 Rutile CEMONT Speedarc 3.25x350mm 4.5 kg 3

542003 Rutile CEMONT Speedarc 2x300mm 3.8 kg 3

542004 Rutile CEMONT Speedarc 4x450mm 5.8 kg 3

542005 Rutile CEMONT Speedarc 5x450mm 5.8 kg 3

SO

SO

SO

Code Product name Content Boxes/carton

542100 Basic CEMONT Resistarc 2.5x350mm 4.0 kg 3

542101 Basic CEMONT Resistarc 3.25x450mm 5.5 kg 3

542102 Basic CEMONT Resistarc 4x450mm 5.5 kg 3

542103 Basic CEMONT Resistarc 3.25x350mm 4.0 kg 3

SO

CEMONT - ELECTRODES FOR THE WELDING OF CARBON STEEL AND LOW-ALLOY STEEL

� Semi-basic coating electrodes. � Designed for the welding of austenitic stainless steel, type AISI 302, 304, 304L.

� Good resistance to inter-crystalline corrosion. � Very good welding behaviour, non-spattering, easy-to-remove slag.

DUCTIL STARINOX 308L

Code Product name Content Boxes/carton

540007 DUCTIL Starinox 308L 3.25x350mm 4.5 kg 3

540010 DUCTIL Starinox 308L 2.5x300mm 3.7 kg 3SO

Standards and classifications:SR EN 1600 AWS A 5.4

E 19 9 L R 1 2 E 308L - 16

Welding positions: Welding in all positions, except for vertical downward.

Current type: DC (+); AC

Chemical composition of the welding seam:C % Mn % Si % Cr % Ni % P % S % FN (WRC-92)

max 0.04 0.50-1.00 0.60-0.90 18.0-21.0 9.0-11.0 max. 0.030 max. 0.020 5-10

Mechanical features of the deposited metal:

Flow limitN/mm2

Breaking strengthN/mm2

Elonga-tion A 4d

%

Kv J

+20°C

min. 350 min. 520 min. 35 min. 60

DUCTIL - ELECTRODES FOR THE WELDING OF STAINLESS STEEL

www.temad.ro198

WELDING

Page 5: Electrodes Welding Wire - Temad · cemont - electrodes for the welding of carbon steel and low-alloy steel: electrodes

CEMONT - ELECTRODES FOR THE WELDING OF CARBON STEEL AND LOW-ALLOY STEEL

Electrodes

Page 6: Electrodes Welding Wire - Temad · cemont - electrodes for the welding of carbon steel and low-alloy steel: electrodes

� Basic electrodes with low content of hydrogen and high ductility.

� Suitable for the welding of construction steel. � Good aspect of welding line. � Good impact resistance at -30˚C temperatures. � Suitable for the welding of steel structures, boilers or pressurized containers, steel pipes, high-temperature steel, fine-grained steel and shipbuilding steel.

BASIC ZIKA4 Standards and classifications:AWS/ASME SFA A5.1 DIN 1913 BS 639 EN 499

E 7018 E 51 44 B10 H5 E 51 44 B 26 H E 46 3 B 32 H5

Welding positions:

Current type:

Chemical composition of the welding seam:C % Mn % Si %

0.08 1.00 0.60

Mechanical features of the deposited metal:

Flow limit 0.2 [MPa]

Breaking strength[MPa]

Elongation%

Force [ISO-V]

480 570 26130 J at -20°C100 J at -30°C

= + ~ (Uo: 70 V)

Code Product name Content Boxes/carton

545050 BASIC ZIKA4 2.5x350mm Z4-25E 4.5 kg 3

545051 BASIC ZIKA4 3.25x350mm Z4-32E-6E 4.5 kg 3

545052 BASIC ZIKA4 3.25x450mm Z4-32E 6.0 kg 3

SO

SO

SO

= VALID BY SPECIAL ORDERSO

� Rutile electrodes with dense coating, suitable for the welding of multiple surfaces: badly prepared surfaces, covered in old paint, rust, as well as for welding metal sheets of different thickness.

� Recommended for non-alloy steel in constructions, for steel pipes and for cast steel.

RUTILE ZIKA11

Code Product name Content Boxes/carton

545000 RUTILE ZIKA11 2.5x350mm Z11-25E 5.0 kg 3

545001 RUTILE ZIKA11 3.25x350mm Z11-32E 5.0 kg 3

545002 RUTILE ZIKA11 3.25x450mm Z11-32-8E 6.0 kg 3

Standards and classifications:AWS/ASME SFA A5.1 DIN 1913 BS 639 EN 499

E 6013 E 43 22 RR6 E 43 22 RR 22 E 42 0 RR 12

Welding positions:

Current type:

Chemical composition of the welding seam:C % Mn % Si %

0.08 0.50 0.25

Mechanical features of the deposited metal:

Flow limit 0.2 [MPa]

Breaking strength[MPa]

Elongation%

Force [ISO-V]

440 520 26 70 J at 0°C

= – ~ (Uo: 50 V)

ZIKA - ELECTRODES FOR THE WELDING OF CARBON STEEL AND LOW-ALLOY STEEL

www.temad.ro200

WELDING