electric vehicles: solar battery charger | photovoltaic (pv) battery charger

Embitel Technologies International presence:

Solar and PhotoVoltaic Battery Charger for Electric Vehicles


Customer

A reputed Tier-I Automotive Supplier, based out of Europe, our customer partners with Global Automotive OEMs’ for Seating, Interiors and Emission control solutions

Business Challenge:

Our client has conceptualized a Solar based battery charging item for Electric Vehicles. This item is a PoC to address end-client torment purpose of each time scanning for a charging point/station for their Electric Vehicles.

With intends to at first dispatch this Photovoltaic (PV) battery charger for European market, our client was on a post for animplanted item building administrations organization. They needed to band together with an administrations organization that has car space learning and implanted programming and equipment advancement skill.


Embitel Impact:

DC-to-DC convertors are by and large cumbersome gadgets. Be that as it may, our installed equipment improvement group could accomplish a testing focus of streamlining the frame factor to under 10 mm (counting boxing)

Such advanced car equipment configuration guaranteed cost reserve funds for our client

This is additionally an one of its kind Solar Based Automotive item with double power yields to serve the different utilizations of electric vehicles:

• 12 V yield for Head lights, HVAC, Indicators, Music Systems and comparative applications

• 48 V yield for stopping mechanisms, control directing, turbochargers, outflow control, subterranean insect bolt slowing mechanisms and comparable applications


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Embitel Solution:

After beginning counseling workshops, the client created confide in the capacities of our Automotive Product Development groups. Our involvement in Solar energy based products and over 11 years of space mastery in car guaranteed this was an esteem include association for our client.

• We joined forces with the client for programming and equipment advancement of PV DC-to-Dc convertor to charge both 48 V and 12 V batteries in an electric vehicle

• Equipment advancement utilizing V-Shaped HDLC demonstrate:

1. HRS, Schematic Preparation and Analysis, Layout, E-BOM acquisition, Fabrication, get together, block bring and Functional Testing

2. This car review configuration was tried and checked utilizing EM Analysis , Thermal Analysis, Signal Integrity and Power Integrity tests

3. Equipment configuration additionally included Reverse Polarity Protection and Isolation


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Embitel Solution:

• Outline and advancement of Design two-arrange MOSFET based H-Bridge converter. This two phase dc-dc change accomplished higher effectiveness and support up to 200 W control exchange.

• Layered programming engineering created utilizing V-Shaped SDLC display:

1. MPPT (Max Power Point Transfer) based programming code was intended to accomplish 97-98% proficiency (changing over 16 V sun based energy to yield of 12 V or 48 V)

2. Outlined and built up a product with knowledge to abstain from depleting of batteries. This is guaranteed by removing the supply when upper or lower control edges were crossed

3. LIN based correspondence interface to choose yield of either 12 V or 48 V in view of the application


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Tools and Technologies:

• Texas Instrument C2000 Piccolo 32-bit Microcontroller

• Code Composer Studio

• ORCAD for Schematic Design

• Allegro for Layout

• Hyperlynx 8.0 : EM and Thermal Analysis

• Simulation: TI WebBench, Matlab, LTSpice

Contact us today for Solar Battery Charger for Electric Vehicles! Mail us at [email protected]

https://www.embitel.com/product-engineering2/embedded-casestudies/dc-to-dc-convertor-for-solar-battery-charger-for-electric-vehicles

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