electric power quality

37
Page 1 PSERC Electric Power Quality Ward Jewell Professor, Electrical Engineering Director, Center for Energy Studies Wichita State University Consulting Electrical Engineer PSERC Hospital CT scanner failures During a normal half-hour series of scans, a CT scanner records images on a microcomputer that also controls the scanner. As often as twice each day, this hospital's scanner would shut down before a series was complete. The recorded images were lost, and the patient was subjected to a repeat of the entire series. Utility personnel found one cause of the shutdowns to be momentary power outages caused by trees brushing against utility distribution lines. They corrected this by trimming trees. Another cause was then found to be voltage sags that occurred when the hospital's chiller started. An improper setting on the scanner's power control was corrected, and this problem disappeared.

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Page 1: electric power quality

Page 1

PSERC

Electric Power Quality

Ward Jewell

Professor, Electrical EngineeringDirector, Center for Energy Studies

Wichita State University

Consulting Electrical Engineer

PSERC

Hospital CT scanner failures During a normal half-hour series of scans, a CT scanner recordsimages on a microcomputer that also controls the scanner. Asoften as twice each day, this hospital's scanner would shut downbefore a series was complete. The recorded images were lost, andthe patient was subjected to a repeat of the entire series. Utilitypersonnel found one cause of the shutdowns to be momentarypower outages caused by trees brushing against utility distributionlines. They corrected this by trimming trees. Another cause wasthen found to be voltage sags that occurred when the hospital'schiller started. An improper setting on the scanner's powercontrol was corrected, and this problem disappeared.

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PSERC

MEDIATE !!!

me

hospital

manufacturer

utility

PSERC

Page 3: electric power quality

Page 3

PSERC

Momentary outage when treelimbs contact distribution line

PSERC

Recloser operates

Page 4: electric power quality

Page 4

PSERC

Time

PSERC

Voltage sags when chiller starts

Time

110 - 112 V

Page 5: electric power quality

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PSERC

“... voltage setting should be+10% of supply voltage ...”

- CT scanner installation manual

Nominal voltage 120 V: 108 - 132 V

PSERC

“... voltage setting should be+10% of supply voltage ...”

- CT scanner installation manual

Nominal voltage 120 V: 108 - 132 V

Measured voltage at installation 126 V:113 - 139 V

Page 6: electric power quality

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PSERC

Solution:

§ Trim trees

§ Remove instantaneous recloser trip

§ Reset CT scanner low voltage dropout to 108 V.

PSERC

Power Line Conditioners

CTscanner

Filter

ElectricPower

Page 7: electric power quality

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PSERC

Power Line Conditioners

CTscanner

Transientvoltagesurge

suppressor

Filter

ElectricPower

PSERC

Power Line Conditioners

CTscanner

Transientvoltagesurge

suppressor

Filter

VoltageRegulator

ElectricPower

Page 8: electric power quality

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PSERC

Power Line Conditioners

CTscanner

Transientvoltagesurge

suppressor

Filter

UninterruptiblePower Supply

VoltageRegulator

ElectricPower

PSERC

Another option:Static transfer switch

§ Transfers load to another source

§ Electronic switch

§ Fast; user notices no change

Page 9: electric power quality

Page 9

PSERC

Our power systems were designedfor:

IncandescentLights

AC Motors

PSERC

High-efficiencylights

Computers

Adjustable-speed

Motor Drives

Now the power system serves

Page 10: electric power quality

Page 10

PSERC

High-efficiencylights

Adjustable-speed Motor Drives

Disturbing loads

PSERC

Computers

Sensitive Loads

Microprocessor-controlledequipment

Page 11: electric power quality

Page 11

PSERC

POWER QUALITY

IS

PSERC

A POWER QUALITY PROBLEM

IS

when something doesn't work because of

the electric power supplied to it.

Page 12: electric power quality

Page 12

PSERC

Power quality problems

PSERC

Radio transmitter damage

A commercial FM radio station experienced repeatedfailure of its transmitter. Utility engineers determinedthat each failure coincided with switching of capacitorsat the distribution substation. Capacitor switchingtransients were recorded at the radio station serviceentrance. An electrical snubber was designed to reducethe frequency and damp oscillations in the transmitter.The snubber was installed, and no further rectifierfailures occurred.

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PSERC

PSERC

Voltage goes to zero when feedercapacitor is switched on

Page 14: electric power quality

Page 14

PSERC

Capacitor switching

Distribution feeder

Initial capacitorvoltage is zero

When switch is closed,feeder voltage is zerountil capacitor charges.

PSERC

Transmitter dc power supply

4 H

20 uF 9000 Vdc480 Vac

Page 15: electric power quality

Page 15

PSERC

Diode ratings

§ Reverse voltage

§ Forward voltage drop

§ Forward current

§ Turn off time: ~0.3 ms

PSERC

Transmitter dc power supply

4 H

20 uF 9000 Vdc480 Vac

Reactance,stray capacitance

Page 16: electric power quality

Page 16

PSERC

Transformer high voltagewhen capacitor switched

20 kHzringing

PSERC

Solution: call someone whoknows what to do!!!

4 H

20 uF 9000 Vdc480 Vac

Transmitter design engineerrecommended RC snubber

No more failures!

Page 17: electric power quality

Page 17

PSERC

Metal fabrication plantequipment failures

An industrial plant where sheet metal is fabricatedexperienced various machinery failures. An initialsurvey revealed adjustable speed dc motor drives, acommon disturbing load, in use in the plant. Powerquality measurements confirmed that one of the driveswas causing severe "notching," a transient voltagedisturbance. This was corrected using series reactors. Agrounding error on a transformer was also found andcorrected.

PSERC

Voltage notching

Page 18: electric power quality

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PSERC

DC motor adjustable speed drive

+-

ACsupply

DCmotor

Rectifierswitches

Two switches closed causesmomentary short circuit and “notch”

PSERC

Voltage notching

DC motordrive

MainServicePanel

Winder subpanel

Drivesubpanel

Numerically-controlledspring winder

480 V

420 V

380 V

Page 19: electric power quality

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PSERC

Spring winder counting circuitDC power

supply

AC50/60 Hz

4-digitcounter

andprocessor

RESET

up/downdisable

count

modes

output 2

output 1

+5 Vdc

10 k

Pushbuttonreset Notch on

ac resets counter

PSERC

Series Reactors

DC motordrive

MainServicePanel

Winder subpanel

Drivesubpanel

Numerically-controlledspring winder

48 V

38 V

42 VREACTOR

480 V

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PSERC

The CBEMA curveComputer Business Equipment Manufacturers’ Association

PSERC

The ITIC CurveInformation Technology Industry Council

Page 21: electric power quality

Page 21

PSERC

PSERC

Distorted current waveform to PCs

0 2 4 6-20

0

20

Radians

Cur

rent

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PSERC

Fourier series - spectrum -of pc current waveform

0

0.2

0.4

0.6

0.8

1

Harmonic

Rel

ativ

e va

lue

1 3 5 7 9 11 13 15 17 19

PSERC

Total Harmonic Distortion (THD)

1

3

5

7

9

11

13

15

17

19

1

0.737

0.399

0.115

0.083

0.082

0.029

0.029

0.029

0.012

Harmonicnumber

fundamental

IhI1

1

0.543

0.159

0.013

6.889·10 -3

6.724·10 -3

8.41·10 -4

8.41·10 -4

8.41·10 -4

1.44·10 -4

IhI1

2

2

19

h =

0.732=IhI1

2

2

19

h =

0.855=IhI1

2

THD = 85.5%

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PSERC

What causes harmonics?

§ Saturated transformers

§ Arcs§ Arc furnaces, fluorescent lights

§ Rectifiers§Microprocessors, motor drives,

any electronic load

PSERC

Three-phase full wave rectifier

Vdc

+

_

Va Vb Vc

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PSERC

AC current to 6-pulse battery charger

PSERC

AC current to 6-pulse battery charger

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PSERC

Harmonics cause

§ Transformers to overheat§ Transformer secondary voltage distortion§ Increased power system losses§ Telephone and wired communication systems

noise§ Neutral overloads

PSERC

Other harmonic issues

§ Watt-hour meters§ May read high or low

§ Protective relays§ May not sense RMS values§ Nuisance trip or fail to trip

§ Digital clocks§ May run fast

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PSERC

Solutions

§ Use full sized or oversized neutral conductors§ Oversize or harmonic rate transformers§ Detune system (move capacitors, install reactors)§ Filter (install passive or active harmonic filters

PSERC

Power Quality Disturbances§ Voltage transients

§ One time; impulse or oscillatory; shorter than half cycle

§ Voltage variations§ One time; sag, swell or interruption; longer than half cycle

§ Voltage imbalance§ Steady state

§ Waveform distortion (voltage or current)§ Steady state; dc offset, harmonics, interharmonics, notching, noise

§ Voltage fluctuations§ Intermittent

§ Frequency variations§ Shorter than ten seconds

Page 27: electric power quality

engr.wichita.edu/ces/PSERC www.psserc.wisc.edu

Power Quality ReferencesIEEE Recommended Practice for Powering and Grounding Sensitive ElectronicEquipment, IEEE Emerald Book (IEEE Std. 1100-1992), IEEE, 345 E. 47th St., New York,NY, 10017-2394, 1992.

Guideline on Electrical Power for ADP Installations, Federal Information ProcessingStandards Publication 94 (FIPS PUB 94), NTIS, US Dept. of Commerce, Springfield,Virginia, 22161.

The IAEI Soares Book on Grounding, 4th Edition, International Association of ElectricalInspectors, 930 Busse Highway, Park Ridge, Illinois, 60068, 1991.

Jerry C. Whitaker, AC Power Systems Handbook, CRC Press, 2000 Corporate Blvd., BocaRaton, Florida, 33431, 1991.

Power Quality Assurance Magazine, Intertec International, 2472 Eastman Ave., Bldgs. 33 and34, Ventura, California, 93003-5792.

Roger R. Block, The "Grounds" for Lightning and EMP Protection, Second Edition,Polyphaser Corporation, 1993.

Agricultural Wiring Handbook, National Food and Energy Council, 409 Vandiver West, Suite202, Columbia, Missouri, 65202, 1990.

Power Line Interference, A Practical Handbook, National Rural Electric CooperativeAssociation, 1800 Massachusetts Ave, NW, Washington, DC 98501, 1992.

Recommended Practice for Establishing Transformer Capability When SupplyingNonsinusoidal Load Currents (ANSI/IEEE C57.110-1986), IEEE, 345 E. 47th St., New York,NY, 10017-2394, 1988.

IEEE Recommended Practice for Harmonic Control in Electric Power Systems (IEEE 519),IEEE, 345 E. 47th St., New York, NY, 10017-2394, 1992.

National Electrical Code 1993 (ANSI/NFPA 70), NFPA, Batterymarch Park, Quincy,Massachusetts, 02269, 1992.

National Electrical Safety Code 1990 (ANSI C2-1990), IEEE, 345 E. 47th St., New York, NY,10017-2394, 1989.

The Dranetz Field Handbook for Power Quality Analysis, Dranetz Technologies Inc., 1000New Durham Road, Edison, New Jersey, 08818, 1991.

Alexander McEachern, Handbook of Power Signatures, Basic Measuring Instruments, 335Lakeside Drive, Foster City, California, 94404, 1989.

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Page 1

PSERC

Site Surveys

PSERC

Power quality is suspected when:

Someone elsecan’t figure outwhat’s wrong

Lightsflicker

???

or

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PSERC

Talk to everyone

Users

Maintenancepersonnel

PlantEngineers

Workers

Electrician

Repairpersonnel

Technicians FieldEngineers

PSERC

Acknowledge frustration!!!!!

Wastedtime

Reducedproductivity

Failure to resolve problemsafter many attempts

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Page 3

PSERC

Determine exactly what is wrong

What’s not working?

What’s it doing?

PSERC

When does it happen?

Time of day?

Time of week, month, year?

How often?

When did it start?

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Page 4

PSERC

What changedbefore the problem started?

§ Changes to electric power system?

§ New equipment?

§ Equipment relocated?

PSERC

Have user keep a log

Date Time Equipment Problem Observations, notes

Compare with utilityoperation and service logs

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Page 5

PSERC

Walk through the facility

§ List disturbing loads

§ List susceptible loads

§ Talk with people as you go

PSERC

Inspect feeder

§ Trim trees

§ Check recorders for activity

§ Transformers

§ Capacitors§ Fuses

§ Connections

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PSERC

Get wiring diagrams

Identify connections amongdisturbing and affected loads

MainPanel

ExteriorLighting

InteriorLighting

RooftopHVAC Unit

Elevators

Transformer45 kVA

Transformer75 kVA

OfficeEquipment

OfficeEquipment

Heating

OfficeEquipment

PSERC

Inspect and repairfacility wiring and grounding

§ National Electrical Code§ Correct safety problems first

§ Powering and Grounding SensitiveElectronic Equipment (IEEE 1100, theEmerald Book)§ Use Figure 6-1 forms

Page 34: electric power quality

Page 7

PSERC

Replace equipment with duplicateif possible

If replacement works, the problem isn’t power quality.

PSERC

Ask for help fromequipment design engineer

Describe problemfirst by phone

then fax or e-mail

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PSERC

Most problemswill be solved

by now.

PSERC

Still no solution?

§ Measure power quality§ Digital multimeter (true rms reading)

§ Wiring and grounding survey equipment

§ Oscilloscope

§ Power quality monitor

§ Field strength meter

§ Spectrum analyzer

Page 36: electric power quality

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PSERC

Power quality analysis technique

§ Begin at affected equipment

§ Move away from affected equipment to locatesource

§ Measure at service entrance to determine ifsource is inside facility

§ Measure on transformer primary (distributionfeeder) to determine if utility or another customeris source

§ Connect monitor to phone line for long-termremote operation if no disturbance is detected

PSERC

n Duplicate disturbance and effects to verify cause

n Safely test various solutions before implementing

Simulate if necessary

Actual Simulated

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PSERC

Specify solution

Do not allow a vendor to specify equipment(you may get something you don’t need)

Instead:

Specify the equipment needed,then request quotes from several vendors

PSERC

Summary

§ Mediate - people will be frustrated

§ Talk to the people using the equipment

§ Fix NEC problems - power quality will improve

§ Call equipment designers for help

§ Specify the needed solution