electric actuator for quarter-turn valves. for output torques · pdf file ·...

Keystone EPI2 Electric Actuator Models E006 to E171

Copyright © 2007 Tyco Flow Control. All rights reserved. KEYMC-0275-US-0701Total Flow Control Solutions™

Electric actuator for quarter-turn valves.For output torques to 17,700 lb. in.

Features

Standard• Standard actuator accepts 24 to 240

Volt DC or AC single phase input, 50 and 60 Hz. Three phase is optional.

• Separate terminal enclosure isolatedfrom the electronics and motorcompartment. Only the wiring terminalis exposed during field installation.

• Standard adjustable torque switches,from 40 to 100% of rated torqueoutput.

• Manual override does not require ade-clutchable mechanism - alwaysengaged.

• NEMA 4 / 4X / 6 UL and CSAenclosures. Optional Explosion ProofFM and CSA enclosures.

• Anodized aluminum with epoxypowder coat to protect unit in mostaggressive environments.

• Visual mechanical position indicatorfor accurate visual reference of valveposition.

• Direct mounting to Keystone valves orreadily adaptable to other quarter-turnvalves; minimizes costs associatedwith adaptation.

• Permanently lubricated self-lockinggear train eliminates the need formotor brakes.

• Mechanical travel stops prevent over-travel during hand wheel or motoroperation.

• Over temperature Motor thermostat.

• Integral speed control independentlyadjustable in open and closingdirections.

Optional• Analog control modules offer

4 to 20 mA input/output. Complete with additional output relays andmonitor relay. Alternate 0 to 10 VDCinput/output.

• Communication Modules for moststandard communication busprotocols. Bluetooth™ modules allowfor non-intrusive access to the EPI2for configuration, operation andinterrogation via a Bluetooth™enabled handheld PDA or PC.

General applicationsQuarter-turn ball, butterfly, or rotary plugvalves, dampers, etc.

Technical dataTemperature : Units available for

-40°F to 158°F[-40°C to 70°C]

Output torque : up to 17,700 lb. in.[2000 Nm]

Voltage : Standard Unit: Universal for - 24 to 240 VAC, 1 phase 60/50hertz and 24 to 240 VDC

Optional Units for:208 to 240 VAC, 3 phase 60/50 hertz380 to 480 VAC, 3 phase 60/50 hertz

575 VAC, 3 phase 60/50 hertz

Flow Control Keystone is either a trademark or registered trademark of Tyco International Services AG or its affiliatesin the United States and/or other countries. All other brand names, product names, or trademarks belongto their respective holders.


Copyright © 2007 Tyco Flow Control. All rights reserved. KEYMC-02752

Basic Unit Technical Detail

Voltage Ratings24 to 240 Volts DC or AC single phase50/60 Hz. +/- 10% voltage tolerances;+/- 5% Frequency.

Working TemperatureStandard Range: -40°F to 158°F

[-40°C to 70°C]

Optional Ranges: -40°F to 158°F [-40°C to 70°C]-40°F to 125°F [-40°C to 52°C]

Environmental ProtectionStandard Weather Tight Enclosure

NEMA 4/4X/6 according to NEMA ICS6/NEMA 250

IP68 according to EN 60529

Standard unit is UR (UL Recognized perUL 873/XAPX2)

Optional Explosion Proof Enclosure

FM/CSA NEC 505 (Class 1, Zone 1 & 2)NEC 500 (Class 1, Div. 2)

Electric motor and universalpower supplyInnovative POWER SUPPLYMODULE™ to accept 24 V to 240 V DC and AC 1-phase input voltages at 50 and 60 Hz provides flexibility for abroad range of applications.

Over temperature device to protect themotor and electronics is included.

Local IndicatorStandard "Window" type located in thecover.

Travel StopsMechanical stops on the base of theactuator provide +/- 10° over/undertravel in each direction (70° minimum to 110° maximum angular stroke).

Anti-condensation HeaterStandard with 10 Watt thermostat willactivate the heater when the ambienttemperature drops below +59°F.

Terminal EnclosureTerminal board is in a separatecompartment.

Removal of the actuator’s control coverto do field wiring is no longer required.

Four 1" NPT conduit openings allowflexibility in wiring access.

Electronic Controls“Push-to-Run” 3 wire(Open/Close/Common) remote controlsignals.

Torque sensing in both directions oftravel, adjustable in 10 steps from 40%to 100% of the actuator’s rated torqueoutput.

Absolute encoder is used for positionfeedback.

Output speed adjustment with ratio of 1 to 9; Speed independentlyadjustable for the opening and closingdirections.

Four SPST (NO/NC) latching contactsare provided for fully Open / fully Closedremote indication. Contact ratings are 5Amp at 120VAC and 5 Amp at 30 VDC.

Base Unit Default SettingsThe actuators are provided with thefollowing default values:

- Closing limit by Position

- Opening limit by Position

- Stoking time for closing and opening;15 seconds for models E006, E013,E025, and E051, 30 seconds for theE091, and 66 seconds for the E171.

- Torque Limiting for closing andopening set at 100% of nominaltorque.

Easily accessed control panel allowssetting of torque, speed, and positionquickly and simply. All settings are donefrom this control panel.

Main ComponentsBody and Cover

Epicyclical gearing

Output drive

Base Plate

Manual Worm Shaft

Worm Wheel

O-ring

Lubrication

MaterialsAnodized ESPC aluminum alloy AC-44300

All metal gearing (on most models)

Ductile cast iron grade GJS-500-7

Investment cast iron

High-grade alloy steel

Alloy steel

NBR or Fluorosilicon suitable for ambienttemperature range

Grease suitable for ambient temperature range

Material of Construction



New Standards for the Small Electric Quarter-turn Market

Control Panel offers easysetting of all functions fromone location

Separate terminal block forsafe and easy field wiringterminations

All metal, self-locking, epi-cyclicalinternal gearing ensures a smoothand reliable operation



OM1 - Servoamp andRetransmission Module (availablewith integral Bluetooth™ Non-intrusive Configuration)Analog Position INPUT of 4 to 20 mA or0 to 10 VDC (selectable).

Analog Position OUTPUT of 4 to 20 mAor 0 to 10 VDC (selectable).

Monitor Relay Alarm contact to indicateloss of power, torque alarm, over-temperature of motor or electronics andloss of analog signal.

Motor Running output contact.

4 additional SPST Output Contacts setindependently at one of 10 points alongthe stroke.

Contacts are configurable (make orbreak).

Non-Intrusive Configuration ofServoamp/ RetransmissionOptional - OM1 module may bespecified with integral, non- intrusive,configuration using Bluetooth™ wirelesstechnology protocol.

OM2 - Battery Backup ModuleProvides power so that the remotecontacts will update whenever the mainpower supply to the actuator is lost.

OM3 - Local InterfaceIntegral pushbutton panel withLocal/Remote Selector, Open/Closepushbuttons and 2 LED's (Red/Green)for local indication.

OM4 - Non-IntrusiveConfiguration ToolA module with Bluetooth® wirelesstechnology allows non-intrusiveconfiguration of on-off actuators. (Notavailable for OM8, 9, 10, or 13)

OM13 - Three wire interfacecontrol moduleConverts unit to 3-wire configurationwhere power and directional control aresame.

BUS Communication - NetworkInterfaceOptional network interface modules toallow communication with BUS systems.These modules are plug and play.

OM8 - AS-interface® Module(available with integralBluetooth™ Non-intrusiveConfiguration)ASi 2.1/2.2 module

OM9 - PROFIBUS DPV0 and DPV1(available with integralBluetooth™ Non-intrusiveConfiguration)PROFIBUS DPV0 cyclic communicationand acyclic communication as perPROFIBUS DPV1 extension

OM10 - FOUNDATION™ Fieldbus(available with integralBluetooth™ Non-intrusiveConfiguration)FF interface module

OM11 - DeviceNet™ Module(available with integralBluetooth™ Non-intrusiveConfiguration) DeviceNet™ interface module

Notes1. AS-interface® is a registered trademark of

AS-International.

2. The Bluetooth word mark and logos areowned by the Bluetooth SIG, Inc. and anyuse of such marks by Tyco Flow Control isunder license.

3. Foundation™ fieldbus is a registeredtrademark of the Fieldbus Foundation.

4. PROFIBUS® is a registered trademark ofPROFIBUS International.

5. DeviceNet™ is a registeredtrademark of ODVA.

Option Modules

®

®



Keystone Direct Mount System

The same direct mounting brought to themarket place by Keystone for valves andactuators, with even more flexibility.

Keystone Valve pioneered the directmounting compact valve actuatorsystem. The EPI2 continues thiscustomer oriented system with

additional flexibility aimed at allowing thecustomer more actuator with everypurchase. The EPI2 has dual mountingbolt circles and dual shaft acceptancewith most units. This feature allowscoverage of more valve sizes and typeswith less actuator models.

Dimensions (inches)Standard Bore Bolt Circle Standard Shaft Inserts

Double D Keyed DepthA B C D E F Key

Model Bore Dia. Key Depth Dia. Holes Dia. Holes Size

E006 1.125 1/4 x 1/4 1.34 1.75 1/4” - 20 UNC 3.25 3/8” - 16 UNC 0.5 0.75 – – 1.37

E013 – – – – – 3.25 3/8” - 16 UNC – – 1.125 1/4 x 1/4 2.12E025 1.875 1/2 x 3/8 2.12 3.25 3/8” - 16 UNC 5.00 1/2” - 13 UNC – – 1.125 1/4 x 1/4 2.12

E051 1.875 1/2 x 3/8 2.12 3.25 3/8” - 16 UNC 5.00 1/2” - 13 UNC – – 1.125 1/4 x 1/4 2.12E091 2.250 1/2 x 3/8 4.80 5.00 1/2” - 13 UNC 6.50 3/4” - 10 UNC – – 1.875 1/2 x 3/8 4.25

E171 2.250 1/2 x 3/8 4.80 5.00 1/2” - 13 UNC 6.50 3/4” - 10 UNC – – 1.875 1/2 x 3/8 4.25

C

B

F

E

D

A

Actuator Base

Shaft Inserts

Standard Bore - W1, W2, X1, and X2 on modelsE013 and E025 are 35 mm bore with 8 mm x 10mm key. W5, W8, and X5 are as listed above.

Insert - W1, W2, X1, and X2 on model ModelE051 is 1.625 with 3/8 x 3/8 key. W5, W8, andX5 are as listed above.

Notes



Dimensions (inches)Weight3

Model A A1 B C D D1 E F G H J K L M N P R1 W2 (lbs)

E006 9.4 11.3 10.7 8.3 4.4 6.3 3.3 4.6 2.7 3.1 2.5 1.3 1.4 2.6 2.6 4.9 3.5 1" NPT 16.5

E013 9.4 11.3 10.7 9.0 4.4 6.3 3.3 4.6 2.7 3.1 2.5 1.3 2.1 3.4 3.4 4.9 3.5 1" NPT 20.9E025 11.6 13.4 13.1 11.7 5.0 6.9 4.3 6.1 2.7 3.7 3.0 1.3 2.5 3.7 3.6 6.3 4.4 1" NPT 34.2

E051 11.6 13.4 13.1 11.7 5.0 6.9 4.3 6.1 2.7 3.7 3.0 1.3 2.5 3.7 3.6 6.3 4.4 1" NPT 37.5E091 13.3 15.6 13.7 14.3 5.4 7.2 4.3 6.7 2.7 3.7 3.2 1.3 5.5 6.8 6.5 9.4 4.4 1" NPT 50.7

W

A1

W

B

G F E

J

H

A

D

P

H

R

C

M

L

N

D1

W

K

Notes1. Space required for cover removal

2. 4 total conduit connections

3. Add 1.1 lbs. for Option Module OM3 Local Interface

Models E006, E013, E025, E051, E091

With optional local interface module OM3



Dimensions (inches)Weight3

Model A A1 B C D D1 E F G H J K L M N P R1 W2 (lbs)

E171 12.5 15.6 18.5 17.6 5.4 7.2 9.7 6.2 2.6 3.7 3.2 1.3 8.8 10.1 9.8 7.9 4.4 1" NPT 88.2

G F E

P

KK

W

W

W

E

N L M C

H

H

JA

D

B

A1

D1

Notes1. Space required for cover removal

2. 4 total conduit connections

3. Add 1.1 lbs. for Option Module OM3 Local Interface

With optional local interface module OM3

Model E171



Torque output at selected setting (lb. in.)Model 100% 40%

E006 600 560 520 480 440 400 360 320 280 240

E013 1300 1214 1127 1040 954 867 780 693 607 520E025 2500 2334 2167 2001 1834 1667 1500 1334 1167 1000

E051 5100 4761 4421 4081 3741 3401 3061 2720 2380 2040E091 9100 8496 7889 7282 6675 6068 5461 4854 4247 3640

E171 17700 16525 15344 14164 12983 11802 10622 9441 8261 7080Position 9 8 7 6 5 4 3 2 1 0

Output torque is independently adjustable from 40% to 100% in both directions of travel. Adjustments are in increments of 1 from 0 to 9. The default setting is100%, position 9 on the rotary selector used for configuration.

Operating Time at selected setting (sec’s/90)Model 100% 10%

E006 12 15 18 26 38 48 60 75 85 110

E013 12 15 18 26 38 48 60 75 85 110E025 12 15 18 26 38 48 60 75 85 110

E051 12 15 18 26 38 48 60 75 85 110E091 20 24 30 45 60 80 100 120 140 180

E171 44 53 66 100 132 180 220 264 310 400Position 9 8 7 6 5 4 3 2 1 0

Output speed is adjustable from 10% to 100% in both directions of travel. Adjustments are in increments of 1 from 0 to 9. The default settings are: 15 secondsfor the E006, E013, E025 & E051 - 30 seconds for the E091 - and 66 seconds for the E171. The tolerance is +/- 10% of nominal.

Performance

Adjustable torque and stroke time offersflexibility in performance and valveprotection unsurpassed in the smallelectric quarter-turn market.


7.006.506.005.505.004.504.003.753.503.253.002.752.502.252.001.801.601.501.401.301.201.101.000.900.800.700.600.500.400.300.200.100.05

8 12 15 22 30 40 50 60 75 90

time (sec/90°)

48 VAC48 VDC

240 VAC120 VDC

120 VAC

240 VDC

24 VDC24 VAC

A

Current Draw

Model E006

time (sec/90°)

48 VAC

48 VDC

240 VAC120 VDC

120 VAC

240 VDC

24 VDC24 VAC

7.006.506.005.505.004.504.003.753.503.253.002.752.502.252.001.801.601.501.401.301.201.101.000.900.800.700.600.500.400.300.200.100.05

8 12 15 22 30 40 50 60 75 90

AModel E013

16.0015.0014.0013.0012.0011.0010.00

9.008.007.006.005.004.504.003.753.503.253.002.752.502.252.001.751.501.251.000.900.800.700.600.500.400.300.200.10

8 12 15 22 30 40 50 60 75 90

time (sec/90°)

48 VAC48 VDC

240 VAC

120 VDC120 VAC

240 VDC

24 VDC

24 VAC

A

Model E025

19.018.518.017.517.016.516.015.515.014.514.013.513.012.512.011.511.010.510.0

9.59.08.58.07.57.06.56.05.55.04.54.03.53.02.52.01.51.0

0.750.50

8 12 15 22 30 40 50 60 75 90

time (sec/90°)

48 VAC48 VDC

240 VAC120 VDC120 VAC

240 VDC

24 VDC24 VAC

A

15 24 30 45 60 90 100 120 150 190

33 53 66 100 132 180 220 264 330 400 Model E171

Model E091

Model E051

Model E051 - E091 - E171

Notes1. A = current draw (Amp) at nominal conditions (output torque 100%)

2. Max current (Amp) at stall conditions - 1.2 x A

3. Current diagrams for VDC supply Current diagrams for VAC/1-phase supply

4. Power factor for VAC supply - 0.60




Wiring Diagram

General Arrangement with Base Card



Model (1 digit)E = EPI2 Quarter-turn Electric

Size (3 digits)

006 – 600 lb. in.013 – 1,300 lb. in.025 – 2,500 lb. in.051 – 5,100 lb. in.091 – 9,100 lb. in.171 – 17,700 lb. in.

Local Indicator ( 1 digit)

A – Standard WindowB – AVID Beacon

Voltage ratings (1 digit)

0 – 24 to 240 VDC and24 to 240 VAC 1-ph 50/60 Hz

1 – 208 to 240 VAC 3-ph 50/60 Hz2 – 380 to 480 VAC 3-ph 50/60 Hz3 – 500 to 575 VAC 3-ph 50/60 Hz

Classification & Temperature Rating (2 digit)

W1 – NEMA 4/4X/6 (IP66/68M)Ambient Temp: -13°F to + 158°F [-25°C to 70°C](Motor Pinion Reduction Gear - Reinforced Acetal Resin)

W2 – NEMA 4/4X/6 (IP66/68M)Ambient Temp: -40°F to + 158°F [-40°C to 70°C](Motor Pinion Reduction Gear - Reinforced Acetal Resin)

W5 – CSA 139 (C-US)NEMA 4/4X/6 (IP66/68M)Ambient Temp: -40°F to + 140°F [-40°C to 60°C)(Motor Pinion Reduction Gear - Steel)

W8 – UL Recognized per UL 873/XAPX2 and CSA 139 (C-US)NEMA 4/4X/6 (IP66/68M)Ambient Temp: -40°F to + 125°F [-40°C to 52°C)(Motor Pinion Reduction Gear - Steel)

X1 – FM/CSA per NEC 505 (Class 1, Zone 1 & 2)NEC 500 (Class 1, Div. 2)NEMA 4/4X/6 (IP66/68M)Ambient Temp: -13°F to + 149°F [-25°C to 65°C](Motor Pinion Reduction Gear - Reinforced Acetal Resin)

X2 – FM/CSA per NEC 505 (Class 1, Zone 1 & 2)NEC 500 (Class 1, Div. 2)NEMA 4/4X/6 (IP66/68M)Ambient Temp: -40°F to + 149°F [-40°C to 65°C](Motor Pinion Reduction Gear - Reinforced Acetal Resin)

X5 – FM/CSA per NEC 505 (Class 1, Zone 1 & 2)NEC 500 (Class 1, Div. 2)NEMA 4/4X/6 (IP66/68M)Ambient Temp: -40°F to + 149°F [-40°C to 65°C](Motor Pinion Reduction Gear -Steel)

Option Modules (2 digits)

00 – NONE Standard On-Off ConfigurationP1 – Servo Amp w/Retransmission (OM1)P2 – Lithium Battery (OM2)P3 – Local Interface (OM3)P4 – Bluetooth Interface (OM4)P5 – Servo Amp w/Retransmission,

Lithium Battery (OM1 + OM2)P6 – Servo Amp w/Retransmission, Local Interface (OM1+ OM3)P7 – Servo Amp w/Retransmission,

Bluetooth Communication (OM16)P8 – Servo Amp w/Retransmission,Lithium Battery,

Local Interface (OM1 + OM2 + OM3) P9 – Servo Amp w/Retransmission, Lithium Battery,

Bluetooth communication (OM16 +OM2)PA – Servo Amp w/Retransmission, Local Interface,

Bluetooth communication (OM16 + OM3)PC – Servo Amp w/Retransmission,

Lithium Battery, Local Interface, Bluetooth communication (OM16 + OM2 + OM3)

PD – Local Interface, Bluetooth communication (OM3 + OM4)PF – Local Interface, Lithium Battery,

Bluetooth communication (OM2 + OM3 + OM4)PJ – Local Interface,Lithium Battery (OM2 + OM3)3A – ASi 2.1 bus communication (OM8)4A – ASi 2.1 bus communication, Local Interface (OM8 + OM3)5A – ASi 2.1 bus communication,

Bluetooth communication (OM8-B)6A – ASi 2.1 bus communication, Local Interface,

Bluetooth communication (OM8-B + OM3)3P – PDP V0/V1 bus communication (OM9)4P – PDP V0/V1 bus communication,

Local Interface (OM9 + OM3)5P – PDP V0/V1 bus communication,

Bluetooth communication (OM9-B)6P – PDP V0/V1 bus communication, Local Interface

Bluetooth Communication (OM9-B + OM3)3F – Foundation Fieldbus communication (OM10)4F – Foundation Fieldbus communication,

Local Interface (OM10 + OM3)5F – Foundation Fieldbus communication,

Bluetooth communication (OM10-B)6F – Foundation Fieldbus communication, Local Interface

Bluetooth Communication (OM10-B + OM3)PG – 3-wire Interface Card (OM13)PH – 3-wire Interface Card, Lithium Battery (OM13 + OM2)

Model Number Detail

E 006 A 0 W5 00 0

Special Option Code (1 digit)

0 – Standard



Tyco Flow Control (TFC) provides the information herein in good faith but makes no representation as to its comprehensiveness or accuracy. This data sheet is intended only as a guide to TFC products and services.Individuals using this data sheet must exercise their independent judgment in evaluating product selection and determining product appropriateness for their particular purpose and system requirements. TFC MAKESNO REPRESENTATIONS OR WARRANTIES, EITHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITHRESPECT TO THE INFORMATION SET FORTH HEREIN OR THE PRODUCT(S) TO WHICH THE INFORMATION REFERS. ACCORDINGLY, TFC WILL NOT BE RESPONSIBLE FOR DAMAGES (OF ANY KIND ORNATURE, INCLUDING INCIDENTAL, INDIRECT, OR CONSEQUENTIAL DAMAGES) RESULTING FROM THE USE OF OR RELIANCE UPON THIS INFORMATION. Patents and Patents Pending in the U.S. and foreign countries. Tyco reserves the right to change product designs and specifications without notice.

www.tycoflowcontrol.com

Also available for Keystone Direct Mounting ...

Keystone 79U Pneumatic ActuatorsRack and Pinion actuator available both double acting and spring return.Torques to 18,100 lb. in.

Keystone MRP Pneumatic ActuatorsRack and Pinion actuator available both double acting and spring return.Torques to 18,100 lb. in.

electric actuator for quarter-turn valves. for output torques · pdf file ·...

Documents