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EH SERVOSYSTEMS DEVELOPMENTS ETA & SERVOSYSTEMS 3AXES-STEERING TEST RIG 200T FRICTION WELDING MACHINE

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Page 1: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

EH SERVOSYSTEMS

DEVELOPMENTS

ETA & SERVOSYSTEMS

3AXES-STEERING TEST RIG 200T FRICTION WELDING MACHINE

Page 2: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

RANGE OF APPLICATION

EH SERVOSYSTEMS

Page 3: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

SERVOSYSTEMS

Page 4: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

06/04/16

SERVOSYSTEMS

EHSA

Page 5: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

EHSA

APPLICATIONS -ETA

APPLICATION: FRICTION WELDING MACHINE

&UPSETTING MACHINE

Page 6: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

EHSA

ETA APPLICATION

AEROSPACE ACTUATORS TEST RIG

PROOF TEST LOW PRESSURE FRICTION

Page 7: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

10T -Thrust Bearing Test Rig

Submersible pumps

EHSA

APPLICATIONS -ETA

Page 8: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

Boeing 787 Flight

Simulator Power Savings

Application

No Servovalve, Counter Balance

EHSA

Page 9: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

Servovalves - Development

VOICE COIL DRIVEN SERVOVALVES

Page 10: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

VCD SERVOVALVES PERFORMANCE

Servovalves - Development

Page 11: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

06/04/16

Servovalves - Development

VCD SERVOVALVE DYNAMIC PERFORMANCE

Page 12: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

VCD Servovalve Application at ETA

6DOF STEWART PLATFORM MOVING MASS-30T

MAX ACCELARATION-1.2g

MAX SPEED-1.5m/s

TOTAL POWER-1000KW

LOAD FLOW/ACTUATOR-375lpm

VCD-SERVOVALVE-200LPM@10BAR

PRESSURE DROP

ENERGY SAVINGS

FROM LOWER PRESSURE DROP

Page 13: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

VCD Servovalve Application at ETA

DYNAMIC FORCE EXCITER

Page 14: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

Servovalves Development

PIEZO ACTUATED SERVOVALES M. Reichert - Aachen

Direct for Small Flows

High Dynamics:

To reduce time delay

Higher Load Stiffness

Extend limiting frequency

Page 15: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

PIEZO ACTUATED SERVOVALES

M. Reichert - Aachen

Servovalves - Development

Pilot operator for large flows

Page 16: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

PIEZO ACTUATED SERVOVALES M. Reichert - Aachen

Servovalves Development

Page 17: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

TANDEM ACTUATORS

ACTUATORS DEVELOPMENT

APPLICATIONS: COUNTER BALANCE TO REDUCE

CONTROL POWER

SUPERPOSITION OF DYNAMIC LOADS

OVER STATIC ONES

FATIGUE TESTING OF LARGE CIVIL STRUCTURES

2 MILLION CYCLIC LOADING FORCES VARYING

FROM 8MN TO 10MN

Page 18: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

APPLICATIONS OF TANDEM ACTUATORS AT ETA

ACTUATOR DEVELOPMENTS

ACCLERATION-1.2g

VELOCITY-1.5m/s

POWER -1000KW

•DYNAMIC FORCE EXCITER

COUNTER BALANCING

SUPERPOSITION STATIC/DYNAMIC

FORCES

NAL TRISONIC WIND TUNNEL VMFN

LOAD -83T POWER SUPPLY

OF100LTR ACCUMULATOR HALVED

Page 19: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

ACTUATORS WITH HYDRO STATIC BEARINGS

ACTUATOR DEVELOPMENTS

HIGHER ROD SPEED/OPERATING

FREQUENCY

Page 20: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

SYSTEM DEVELOPMENTS

HIGHER POWER RANGE

DEVELOPMENT IN HYD. MOTORS-RADIAL PISTON

4 STAGE SERVOVALVES(15000 LPM)

EARTHQUAKE SIMULATION

LINEAR FRICTION WELDING IN BLISK MANUFACTURE

EXPLOIT PIEZO ACTUATOR CAPACITY FOR CORRECTIONS

Page 21: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

CONTROL SYSTEM

HARDWARE

• INTEGRATION OF DIGITAL DRIVE CONTROL INTO VALVE, DIGITAL CONFIGURATION OF CONTROL

PARAMETERS

•BUS COMMUNICATION WITH DECENTRALIZED, TECHNOLOGY INDEPENDENT PRIMARY CONTROL

STRUCTURES(LAN,FIELD,ETHER)

•SOFTWARE

•CLASSICAL AND MODERN CONTROL STRATEGIES

•PID,FEED FORWARD AND FEEDBACK

•MODEL BASED

•ADAPTIVE-AMPLITUDE AND PHASE MODULATION

Page 22: EH SERVOSYSTEMS DEVELOPMENTS - fpsindia.net · eh servosystems developments eta & servosystems 200t friction welding machine 3axes-steering test rig . range of application ... actuators

THANK YOU