egypt adv solu roadshow sim lifecycle may 2012 · • scorm v1 2 interface to 3rdscorm v1.2...

Roadshow Egypt May 2012Simulation Lifecycle meeting today’s ChallengesGurinder Gill EMEA Simulation Business Development managerGurinder Gill EMEA Simulation Business Development manager

Contact detailsContact details

Gurinder GillAdvanced Solutions Business ConsultantBusiness [email protected]

Direct: +44 1344 655025Mobile: +44 7977 938109

General contact:HPS k i @h [email protected]

Honeywell Advanced Solutions - Confidential2

How can Simulation address?How can Simulation address?

Skilled resource shortageIncreasing complex operationsManaging compliance vs managing the bottom lineManaging compliance vs. managing the bottom lineMaking faster, smarter decisions to respond to market variability and speed of changeDoing more with less, and doing it better than everAsset Management


ChallengesChallengesAutomation - APC Retirements Demographics

Lower entry levels Complexity Environment

Global virtual teamsMentoring


Engineering Design & SupportEngineering Design & Support


Competency GapCompetency Gap

Learning PyramidLecture

Reading Average10%

g y Reading

Audiovisual

Demonstration

gStudent

RetentionRates

10%

20%

30%

50%Discussion

50%

75%

90%

Practice doing

Teach others

Cncy

Procedures, tests, techniques to be modeledCompetency

Elements Facts, concepts, principles,theoretical aptitude

Skills

Knowledgeompe

ten modeled

Role expectations, confidence,cultural traits, motivation,values, perceptions, opinionsBehaviors

Co


Time Source: National Training Laboratories, Bethel, Maine

Engineering EffortEngineering Effort

$ Cost savings through model re-use, standard tools, more efficient use of process knowledge

$$


People MatterPeople Matter

Errors and inefficiency cost money U.S. process plants lose over $20 billion a year

from abnormal situations. Equipment

40%People• procedure (27%)• Incorrect action (22%)

Abnormal Situation Management ConsortiumPeople40%

Other20%

Incorrect action (22%) • Fail to follow (22%) • work practices (17%)• installation (6%) • recognize problem (6%)20%

2%

2% Operating out ofrange

10%5% 5%

2% rangeImproper design

Impropermaintenance

76%

No defect found

Improper installation

I t i l

Honeywell Advanced Solutions - Confidential8http://www.asmconsortium.com

Improper materialHuman Performance Issues Impact 70% or more of Abnormal Events

What is SimulationWhat is Simulation


The Simulation Lifecycle ApproachPlant Asset Lifecycle

ConceptMain equipment items, P&ID connectivity, control system,

The Simulation Lifecycle Approach

Concept Selection

y ypipeline - process interaction

Extend the course model with vendor data, pipework details, ESD cause & effect functionality

FEED

Detailed

ESD cause & effect functionality, advanced compressor control. APC evaluation & set up

Plant Simulators & Online systems

InitialProcessModel

Detailed Engineering

DetailedProcess

Operator Consoles

Instructor Station

OTS G t


Construction & Commissioning

Model

Utilit DCS ESD/F&G APC

OTS Gateway

UpdatedProcess Model

OperationsUtility

ModelsDCS ESD/F&G

Control / HardwareAPC

Optimization; Inferential; Shadow models

Model


Expansion Operations




Concept Selection



FEED

Detailed



InitialProcessModel


DetailedProcess

Operator Consoles

Instructor Station

OTS G t



Model


OTS Gateway


OperationsUtility

ModelsDCS ESD/F&G



Model



USE IT: AnalysisUSE-IT: Analysis


CSM Tool Scenario SetupCSM Tool Scenario Setup

Topology is checked in all scenarios including Master;

Object is Existing or Absent or in a case

Object Position (Flowsheet), Unit Op Type and Name columns


Focusing on Results: CSM Tool ResultsFocusing on Results: CSM Tool Results

List of changes detected in each Scenario compared to

Master ScenarioMaster Scenario

Parameter value is identical –Grey background

Difference detected –Yellow highlighted cell

Missing parameter–Red highlighted cell





Concept Selection


Extend the course model with vendor data, pipework details, ESD cause & effect functionalityFEED

Detailed

ESD cause & effect functionality, advanced compressor control.

APC evaluation & set upPlant Simulators & Online systems

InitialProcessModel


DetailedProcess

Operator Consoles

Instructor Station

OTS G t



Model


OTS Gateway


OperationsUtility

ModelsDCS ESD/F&G



Model



MVPC (Profit Controller APC) inside UniSimMVPC (Profit Controller – APC) inside UniSim

$ Specification Limit

9 to 12 months


Process & controller set upProcess & controller set up


Step test & Response matrixStep test & Response matrix


Profit Controller in UniSim & ExportProfit Controller in UniSim & Export

Profit Controller ui. in Unisim

Profit Suite Operator


Station

Controller PerformanceController Performance

Splitter reboiler hot oil use HDS hot oil use Fuel gas consumption

HDS H2 consumtion


LCN S content HCN S content (after HDS and Stabilizer)LCN + HCN S content

DCS & ESD CheckoutDCS & ESD Checkout

DCSDCSFC

FC

FI

FC

ProcessProcessModel


UOP Training SimulatorsUOP Training Simulators


UOP PackagesUOP - Packages

imul

ator

Con

trol

s

–ES

D

APC

arm

Man

oced

ures

pete

ncy

Man

UO

P –

Si

UO

P –

C

UO

P –

UO

P –

UO

P –

Ala

UO

P –

Pro

UO

P –

Com

p


USO R400 Simulation Server & SCORM LMS InterfaceUSO R400 – Simulation Server & SCORM LMS Interface

• Simulation Server – Centralizes

• UniSim License Manager for Networks

• SCORM V1 2 interface to 3rd• SCORM V1.2 interface to 3rd Party Learning Management Systems

• Model Repository and server• Training Record Management

– Supports Classroom Training Modes• UOP, Lambton College, Suncor,

IrvingIrving• Benefits

– Engineers create & maintain broad solutions with better consistency

– Instructors with a better view of trainee performance

– Trainees supported by better instruction through Learning


Management System courses

Virtualized UniSim Operations SystemVirtualized UniSim Operations System

• UniSim Operations Suite R400• UniSim Operations Suite R400• Experion PKS R400 with T-

NodesQ lifi i P l• Qualification Process only

– VM Ware ESXi Version 4.0i– Recommended System Specs– User Documentation– Training, Support and Rollout

• Benefit– Decreased system footprint– Improved UniSim deployabilityp p y y

• Switching set ups• Older versions UniSim• Older Windows operating

t


systems Virtual Hardware

Experience the Whole PlantExperience the Whole PlantMarriage of two best in class 1st principle simulators

UniSim (Honeywell) and MindSafe (Virthualis)

Mindsafe 6 years in development, UniSim premier 2D simulator

Precise modelling, inside and outside the equipment for

i i d i i


engineering and training

Book your session at the registration desk.

P SProcess Sync.


Production Unit Simulator

SummarySummary

Skilled resource shortageIncreasing complex operationsManaging compliance vs managing the bottom lineManaging compliance vs. managing the bottom lineMaking faster, smarter decisions to respond to market variability and speed of changeDoing more with less, and doing it better than everAsset Management


Any QuestionsAny Questions


SummarySummary

“We Improve Your BusinessPerformance & Peace of Mind”

Better

Performance & Peace of Mind”

BetterBetter TechnologyBetter Technology

Better Lifecycle Support Better Delivery

Gl b l t f t Y i l ti

Better DeliveryBetter

Lifecycle Support

U iSi i t t d Global team of experts ensure your project is delivered to meet your needs

Your simulation investment is protected through the lifecycle of your plant

UniSim integrated technology based on proven, world-class solutions needs your plantsolutions


egypt adv solu roadshow sim lifecycle may 2012 · • scorm v1 2 interface to 3rdscorm v1.2...

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