Ball Valves

ecofl

o-B

VB

all

Valv

es

49

PNEUMATIC AND ELECTRIC BALL VALVES PN10 to PN40 / ANSI 150 & ANSI 300

series pneumatic and electric ball valves are designed for the control of liquids and gases from size DN 15 (1/2”) up to DN 300 (12”). Larger sizes are also available for specific use.

Designed either for 2-way or 3-way function, ball valves feature negligible pressure drop due to their construction allowing a full flow passage, use with fluids containing limited solid particles or use with viscous fluids.

Ball valves with 2-piece or 3-piece simple construction allow easy maintenance over a long working life, therefore preferred for industrial applications as well as for utility services.

Used mainly for on-off control applications, ball valves are also preferred for regulation service with limited control precision. As an option, V-ball control valves can be used for precise regulation needs (Please ask for separate documentation).

Produced in Turkey under ISO 9001:2008 Quality Assurance System,

series ball valves are used in almost all process industries like chemical and petrochemical plants, refineries, power plants, metallurgical mills, paper mills, food and pharmaceutical industries, water distribution networks, water treatment, as well as in machinery automation like textile, food and packaging.

Design without obstruction against flowSimple construction allowing easy maintenance2- way or 3- way designPTFE or metal seated versions DIN pressure classes of PN10, PN16, PN25 and PN40 or ANSI pressure classes of ANSI 150 and ANSI 300. Wafer type, threaded, flanged or welded connections Leakage Class IV, V or VIMaterials and test certificates to international standardsProcess temperature range between -30....+220˚C. Consult for different rangesProvided with pneumatic or electric actuatorsManuel override as standard for electric actuators, and as an option for pneumatic actuatorsChoice of analog or digital positioners of regulation serviceIP66 to IP68 protection, ex-proof modelsAmbient temperature range between -30...+60˚COptional position switches, air solenoids, lock-up valves, boosters and other auxiliary accessories

BV2 pneumatic ball valve2-piece flanged body

Ball Valves

50

Maximum working temperature for each pressure class and the relavant maximum working pressure values are shown in “Working Conditions” tables according to DIN and ASME standards. Cast iron (GG-25) and ductile iron (GGG-40 or GGG-50) valves are suitable for mostly used industrial fluids like water, condensed water, steam, and air. Cast steel (GS-C25 or WCB) bodied valves, however, are more appropriate for heavier working conditions where pressure shocks, high vibration or sudden temperature changes may occur.

Stainless steel (AISI304, 316, 316L, 316Ti) valves and thermoplastic (PP, PVC, and alike) valves as well as fluoropolimer (PFA, PTFE) valves are preferred for aggressive or corrosive chemical fluids or for corrosive environment. Special exotic alloys are also available for more specific applications. One should consider the strongest possible working conditions while selecting a valve.

The torque value required to close or open a ball valve is depandent on valve size and pressure drop across valve, in other words, pressure difference between inlet and outlet of the valve. Typical actuator models corresponding to different valve sizes are given in “Technical Data” table, whereas these models may vary depending on valve pressure class and/or valve design.

MaximumWorking Temperature ºC

WORKING CONDITIONS TO EN 22401

PN16Material Code

GG-25 GGG-40/50 GGG-40/50GS-C25 / WCB,

1.4571

Maximum Body Working Pressure (bar)

16

13

11

10

-

-

16

13

12

11

10

-

25

20

18

16

15

-

-10 +120

200

250

300

350

400

40

35

32

28

24

21

PN25Material Code

PN40Material Code

MaximumWorking Temperature ºC

WORKING CONDITIONS ANSI B16.34

Maximum Body Working Pressure (bar)

Class 150Material Code

GS-C25 / WCB CF8M GS-C25 / WCB CF8M

19,6

17,7

14,0

10,2

6,5

5,6

-

-

19,0

16,2

13,7

10,2

6,5

5,6

2,8

1,6

51,1

46,4

43,8

38,7

34,5

28,8

-

-

49,6

42,2

35,7

31,6

29,1

28,7

26,8

25,4

-29 +38

100

200

300

400

425

500

525

Class 300Material Code

BV2 electric ball valve 2-piece flanged body with

DN80 PN40 RF

Ball Valves

51

BV SERIES 2-PIECE BALL VALVES - TECHNICAL DATA

DN Inch Electric L (mm)1 2

L (mm)3

L (mm)4

H (mm)

15

20

25

32

40

50

65

80

100

125

150

200

250

300

200

205

210

230

235

240

275

325

340

415

435

510

560

650

376

378

384

394

400

409

439

550

665

685

708

779

815

915

170

170

170

170

170

170

170

170

170

250

250

250

250

250

5

6

7

15

15

15

20

20

35

65

70

110

205

330

10

15

15

20

20

20

25

25

40

80

85

120

210

320

1/2"

3/4"

1"

1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

5"

6"

8"

10"

12"

EA52

EA52

EA52

EA52

EA52

EA67

EA67

EA102

EA202

EA502

EA502

EA702

EA1002

EA1002

115

120

125

130

140

150

170

180

190

325

350

400

450

500

108

118

127

140

165

178

190

203

229

356

394

457

534

610

140

152

165

178

190

216

241

283

305

381

403

502

568

648

5H (mm)

6C (mm)

4A1 A2

5

Size Actuator Model Installation Length Height7

Weight (kg)

Pneumatic

PA40

PA40

PA40

PA50

PA50

PA63

PA63

PA80

PA90

PA110

PA125

PA150

PA175

PA200

(1) : PN16 / 25 / 40 body standards

(2) : ANSI 150 body standard

(3) : ANSI 300 body standard

(4) : With pneumatic actuator

(5) : With electric actuator

(6) : Clearance to remove actuator cover

(7) : Weights may differ depending on design

*Weights may differ depending on design

Ball Valves

BV2 electric ball valve flanged body overall dimensions

2-pieces,

H

L

C

BV2 pneumatic ball valve 2-pieces, flanged body overall dimensions

H

L

52

BV SERIES 3-PIECE PNEUMATIC BALL VALVES - TECHNICAL DATA

DN Inch L (mm)1 2

L (mm)3

L (mm)4

L (mm)

15

20

25

32

40

50

65

80

100

125

150

200

250

300

108

118

127

140

165

178

190

203

229

267

267

292

330

-

140

152

165

178

190

216

241

283

305

403

403

419

457

-

65

75

80

90

100

115

145

155

175

175

-

-

-

-

65

70

75

80

90

110

115

140

145

155

-

-

-

-

5

6

7

10

11

17

23

35

50

78

105

180

300

350

1/2"

3/4"

1"

1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

5"

6"

8"

10"

12"

170

175

180

190

195

205

230

300

320

395

415

510

595

770

130

150

160

180

200

230

290

310

350

400

350

400

450

500

130

150

160

180

200

230

290

310

350

400

450

550

650

-

130

150

160

180

200

230

290

310

350

400

-

-

-

-

5L (mm)

1R (mm) 4

R(mm)

Size Installation LengthHeight

PA40

PA40

PA40

PA50

PA50

PA63

PA63

PA80

PA90

PA110

PA125

PA150

PA175

PA200

Actuator Model

H (mm)

6Weight

(kg)

(1) : PN16 body standart

(2) : PN25 body standart

(3) : PN40 body standart

(4) : ANSI 150 body standart

(5) : ANSI 300 body standart

(6) : Weights may differ depending on design

*Weights may differ depending on design

Ball Valves

BV2 pneumatic ball valve 3-piece, flanged body overall dimensions

BV3 pneumatic ball valve flanged body overall dimensions

H

L

C

R

L

53

BV2 pneumatic ball valve 2-piece, flanged body

BV2 pneumatic ball valve 3-piece, threaded body

Ball Valves

Sample ordering code: ecoflo-BV2-0-15-1-PA40-0-0-LS2 (2-way pneumatic ball valve, AISI316 body and ball, DN 15 (1/2”) threaded connections, with

PA40 actuator, on-off operation, with 2 limit switches)

PNEUMATIC BALL VALVES ORDERING CODE

Design Body Material

0 : AISI316

01 : St. Steel, PTFE Coated

1 : Bronze

3 : GG-25 Cast Iron

4 : GGG40/50 Ductile Iron

5 : GS-C25 / WCB Cast Steel

51 : Steel, PTFE Coated

6 : AISI 304

7 : PVC

X : Other

Connections Control Mode

0 : On-Off

PP : P/P Positioner

IP : I/P Positioner

OptionsModel

®ecoflo

Size Actuator

BV2 : 2-Way

BV3 : 3-Way

VBV : V-Ball

15

20

25

32

40

50

65

80

100

125

150

200

250

300

W : Wafer

0 : Welded

1 : Threaded

F1 : PN16

Flanged

F2 : PN25

Flanged

F3 : PN40

Flanged

F4 : ANSI 150

Flanged

F5 :

ANSI 300

Flanged

SF : Special

X : Other

F0 : Flanged PN10

H : Hand Wheel

PA40

PA50

PA63

PA80

PA90

PA110

PA125

PA150

PA175

PA200

PA250

PA300

PA350

SRA : Special Type

Ball Material

0 : AISI316

6 : AISI 304

7 : PVC

X : Other

0 : None

SA : Single Acting

NO : Normally Open

LS2 : 2 Limit Switches

PT : V/mA feedback

SV32 : 3/2-way Air Solenoid valve

SV52 : 5/2-way Air Solenoid valve

X : Other

SVN32: 3/2 Namur Type Air Solenoid Valve

SVN52: 5/2 Namur Type Air Solenoid Valve

MS : Metal Seated

GB : Manual Override (gearbox)

L : Manual Operation (lever)

54

Ball Valves

BV SERIES 3-PIECE ELECTRIC BALL VALVES - TECHNICAL DATA

DN Inch L (mm)2 3

L (mm)4

L (mm)5

L (mm)

15

20

25

32

40

50

65

80

100

125

150

200

250

300

108

118

127

140

165

178

190

203

229

267

267

292

330

-

140

152

165

178

190

216

241

283

305

403

403

419

457

-

65

75

80

90

100

115

145

155

175

175

-

-

-

-

65

70

75

80

90

110

115

140

145

155

-

-

-

-

10

11

12

14

15

20

26

38

55

100

120

195

205

315

1/2"

3/4"

1"

1 1/4"

1 1/2"

2"

2 1/2"

3"

4"

5"

6"

8"

10"

12"

170

170

170

170

170

170

170

170

170

250

250

250

250

250

130

150

160

180

200

230

290

310

350

400

350

400

450

500

130

150

160

180

200

230

290

310

350

400

450

550

650

-

130

150

160

180

200

230

290

310

350

400

-

-

-

-

6L (mm)

2R (mm)

5R(mm)

Size Installation LengthHeight

EA52

EA52

EA52

EA52

EA52

EA67

EA67

EA102

EA202

EA502

EA502

EA702

EA1002

EA1002

Actuator Model 1

C (mm)

7Weight

(kg)

350

360

370

390

400

415

425

465

490

650

680

735

780

850

H (mm)

(1) : Clearance to remove actuator cover

(2) : PN16 body standart

(3) : PN25 body standart

(4) : PN40 body standart

(5) : ANSI 150 body standart

(6) : ANSI 300 body standart

(7) : Weights may differ depending on design

BV3 electric ball valve flanged body overall dimensions

H

C

R

BV2 electric ball valve 3-piece, flanged body overall dimensions

H

CC

L L

55

Sample ordering code: ecoflo-BV2-0-25-F1-0-EA20-0-0-LS2 (electric 2-way ball valve, AISI316 body and ball, DN 25 PN16 flanged connections, with EA

20 actuators, on-off operation, with 2 limit switches)

ELECTRIC BALL VALVES ORDERING CODE

Design Body Material

0 : AISI316

01 : St. Steel, PTFE Coated

1 : Bronze

3 : GG-25 Cast Iron

4 : GGG40/50 Ductile Iron

5 : GS-C25 / WCB Cast Steel

51 : Steel, PTFE Coated

6 : AISI 304

7 : PVC

X : Other

Connections Control Mode OptionsModel

®ecoflo

Size Actuator

0 : AISI316

6 : AISI 304

7 : PVC

BV2 : 2-Way

BV3 : 3-Way

VBV : V-Ball

15

20

25

32

40

50

65

80

100

125

150

...

300

W : Wafer

0 : Welded

1 : Threaded

F1 : PN16

Flanged

F2 : PN25

Flanged

F3 : PN40

Flanged

F4 : ANSI 150

Flanged

F5 : ANSI 300

Flanged

SF : Special Flange

X : Other

F0 : Flanged PN10

EA20 : ( 2 0 N.m)

: EA35 (35 N.m)

EA52 : ( 5 2 N.m)

EA60 : ( 6 0 N.m)

EA67 : ( 6 5 N.m)

EA100 : ( 100 N.m)

EA102 : ( 130 N.m)

EA202 : ( 250 N.m)

EA502 : ( 500 N.m)

EA1002 : (1000 N.m)

(r) AB

SRA : Spe cial Type

0 : None

GB : Potentiometer Feedback

PT : V /mA feedback

LS1 : 1 Limit Switch

LS2 : 2 Limit Switches

MS : Metal Seated

X : Other

Ball Material

0 : On-Off

1 : Linear/Equal % Floating Cont.

2 : 4-20 mA

Linear/Equal %

3 : Linear/Equal % 2-10 VDC

EA702 : ( 700 N.m)

Ball Valves

BV3 3-way electric ball valve reduced bore, flanged body

BV2 electric ball valve reduced bore, flanged body

56

3-PIECE DESIGN

GG-25, GGG-40/50, GS-C25,

WCB, AISI304 / 316,

AISI304 / 316

AISI316

PTFE, METAL

PTFE

PTFE

C. STEEL / AISI304

C. STEEL / AISI304

C. STEEL / AISI304

Outer Body, Outer Body, Center Body

Ball

Shaft

Ball Seats

Body Seats

Packing

Gland

Mounting Bracket

Body Bolts & Nuts

Part Name MaterialPart No

1, 2, 3

4

5

6,1

6,2

7

8

9

10. 11

Part Name Material

GG-25, GGG-40/50, GS-C25, WCB

AISI304 / 316

AISI304 / 316

AISI316

PTFE, METAL

PTFE

PTFE

C.STEEL / ST. STEEL

C.STEEL / AISI304

C.STEEL / AISI304

Left Body, Right Body

Ball

Shaft

Ball Seats

Body Seat

Packing

Gland

Mounting Bracket

Body Bolts & Nuts

1,2

3

4

5,1

5,2

6

7

8

9, 10

PartNo

2-PIECE DESIGN

6.1 3 10 111 6.2 4

2 5 9 8 7 8

7

10

4

6.1

1

3

5

9

11

2

6.2

Ball Valves

4 8 7 6

1 5.1 3 5.2 1 0 9 2

57

FLOW SCHEMATICS FOR 3-WAY VALVES

Position 2 Position 3

Sch

em

atic

3

0

180

L-p

ort

horizo

nta

l

Sch

em

atic

5

0

180

T-p

ort

vertic

al

Position 1

Sch

em

atic

1

0

90

L-p

ort

horizo

nta

l

Sch

em

atic

2

0

180

T-p

ort

horizo

nta

l

Sch

em

atic

4

0

90

L-p

ort

vertic

al

Ball Valves

EGE Plaza, Barbaros Cd. Kutup Sk. No: 8 TR-34775 Y.Dudullu, Istanbul / Turkey

P +90 216 527 9615 F +90 216 527 9620 www.egecontrols.com

* The manufacturer reserves the right to alter specifications mentioned in this catalogue without prior notice