effendi : 081 262 200 599 wa · oil & gas plants power station plants eramic industries gas...

Factory & Office: Jl. Ds. Slorok—Kec. Garum—Kab. Blitar, Jawa Timur—Indonesia.. Telp. (62-342)

Marketing Office: Jl. Griya Kebraon Tengah Blok X/27

Surabaya, Jawa Timur-Indonesia. Telp. (62-31) 7661609 (Hunting), Fax. (62-31) 7660920

Email: [email protected]

Effendi : 081 262 200 599 WA

Email :[email protected]

Www.tahanapi.com

FACTORY & HEAD OFFICE: Jl. Ds. Slorok - Kec. Garum - Kab. Blitar Jawa Timur - Indonesia Telp. (62-342) 562882, 562878 Fax. (62-342) 562878 Email: [email protected]

MARKETING OFFICE: Jl. Griya Kebraon Tengah Blok X-28 Surabaya 60222, Jawa Timur - Indonesia Telp. (62-31) 7661609 (Hunting) Fax. (62-31) 7660920 Email: [email protected]

Effendi : 081 262 200 599 WA

Company Overview

ESTABLISHMENT

Since 2003, supported by highly qualified technical team more than 10 years experience in

refractory manufacturer with supported by quality control team to produce good quality fire

brick, mortar and castable.

OUR PRODUCT

Brand : TECHNOCAST REFRACTORIES

➢ Fire Brick

➢ Insulating Brick

➢ Fire Mortar & Air Setting Mortar

➢ Insulating Mortar

➢ Castables

➢ Insulating Castabels

PRINCIPAL & PARTNERS

Supported by 2 principal international company with famous brands in international refrac-

tory manufacture, those are:

1. PBJ

With subsidiary company “Plibrico Dalian Industries Co., LTD – China

2. LINCO BAXO BENELUX BV

Supported by 6 modern integrated plants locate in Holand, Germany, Italy and China

Brands: LINCO BAXO REFRACTORIES

THE FACTORY

Desa Slorok—Kecamatan Garum—Kabupaten Blitar—East Java—Indonesia

2

Effendi : 081 330 4555 40 & 081 262 200 599 WA

Company Overview

OUR COMMITMENT

Customer satisfaction Problem solving oriented Professional services On time delivery Quality product Stock availability Large production capacity Accuracy size

EXPERTIES

Fire Brick lining works

Refractory Casting works

Refractory ramming works

Refractory gunning works

Insulation works

SCOPE OF USERS

❖ Iron & Steel industries

❖ Aluminium industries

❖ Cooper smelting plants

❖ Lime & cement industries

❖ Boiler Industries

❖ Petrochemical & Fertilizer plants

❖ Oil & gas plants

❖ Power station plants

❖ Ceramic industries

❖ Gas industries

❖ Gold mining plants

❖ Incinerators

❖ Laboratory furnaces

3

Effendi : 081 330 4555 40 & 081 262 200 599 WA

PT. BENTENG API REFRACTORINDO

Batu Tahan Api / Fire Brick

FIRE CLAY BRICK

SPESFICATION SK-30 SK-32 SK-33 SK-34

Maximum Service Temperature

(Temperatur Kerja Maksimum) ( ⁰C ) 1100 1200 1250 1350

Apparent Porosity

(Porositas) ( % ) 21-25 21-24 20-23 19-22

Bulk Density

(Berat Jenis)

( ton/

m3 ) 1.9-1.95 1.9-2.0 1.92-2.05 1.98-2.10

Cold Crushing Strength

(Kuat Tekan)

( kg/

cm2) > 190 > 200 > 210 > 230

Permanent Linear Change ( % ) At 1050⁰C At 1150⁰C At 1200⁰C At 1300⁰C

Chemical Composition

(Komposisi Kimia) ( % )

AL2O3

SiO2

≥ 26

≤ 70

≥ 32

≤ 65

≥ 35

≤ 55

≥50

≤ 45

Application

(Pengaplikasiannya) Ovens behind space tubes of boilers, furnaces, etc

HIGH ALUMINA BRICK

SPESFICATION SK-36

Maximum Service Temperature ( ⁰C ) 1500

Apparent Porosity

(Porositas) ( % ) 17-21

Bulk Density

(Berat Jenis)

( ton/

m3 ) 2.15-2.25


(Kuat Tekan)

( kg/

cm2) > 300

Permanent Linear Change

(Perubahan Tetapan Linear) ( % )

At 1400⁰C

+ 0.33

Chemical Composition ( % ) AL2O3 ≥50

Application Reheating Furnace, Melting Furnace, etc General furnaces, incinera-

tors, boilers, kilns, etc. Reheating Furnace, Melting Furnace, etc.

4 Effendi : 081 262 200 599 WA


Insulating Brick

INSULATING BRICK FOR BACK UP LINING

SPESFICATION IB-190 IB-1 B-1 B-2



Bulk Density

(Berat Jenis) ( ton/m3 ) 0.46 0.70 0.70 0.75

Cold Crushing Strength ( kg/cm2) > 3.5 > 8 > 18 > 20


(Perubahan Tetapan Linear)

( Kcal/

mh⁰C) 0.13 0.17 0.17 0.18



AL2O3

SiO2

≥ 20

≤ 65

≥ 25

≤ 65

≥ 25

≤ 65

≥30

≤ 60

For general furnaces, boilers, ovens, kilns, etc Application

(Pengaplikasiannya)

INSULATING BRICK FOR HOT FACE LINING

SPESFICATION C-1 C-2


(Temperatur Kerja Maksimum) ( ⁰C ) 1200 1350

Bulk Density

(Berat Jenis) ( ton/m3 ) 0.95 1.10

Cold Crushing Strength ( kg/cm2) > 35 > 40


(Perubahan Tetapan Linear)

( Kcal/

mh⁰) 0.30 0.35

Chemical Composition ( % ) AL2O3 ≥ 35 ≥ 40

High strength insulating bricks used for shuttle kilns,

ovens, general furnace, etc

Application

(Pengaplikasiannya)

5 Effendi : 081 262 200 599 WA


Batu Tahan Api / Fire Brick

DIMENSI STANDAR BATU TAHAN API / STANDARD DIMENSIONAL OF FIRE BRICK

C A

B

STRAIGHT

ARCH

D

C

A

B

D

C

A

B

WEDGE

D C

A

BK E Y

SPECIAL SHAPE BY REQUEST

6 Effendi : 081 262 200 599 WA


Semen Tahan Api / Fire Mortar

TECHNOCAST FIRE MORTAR

SPESFICATION SK-30 SK-32 SK-34 SK-36 SK-38


(Temperatur Kerja Maksimum) ( ⁰C ) 1050 1150 1300 1500 1650

Material Required

(Kebutuhan material)

Per 1000

pcs ( Kg ) 200- 225 200 - 225 200 - 250 200 - 250 200 - 250


(Komposisi Kimia) ( % ) AL2O3 > 25 > 30 > 40 > 50 > 60

Application

(Pengaplikasiannya) Laying / jointing Fire Bricks

TECHNOCAST AIR SETTING MORTAR

SPESFICATION TS-140 TS-160 TS-170


(Temperatur Kerja Maksimum) ( ⁰C ) 1350 1500 1600

Material Required


Per 1000

pcs ( Kg ) 200 - 250 200 - 250 200 - 250


(Komposisi Kimia) ( % ) AL2O3 > 45 > 55 > 60

Application

(Pengaplikasiannya)

Laying / jointing Fire Bricks & Insulation Brick for Hot Face

Linning

TECHNOCAST INSULATING MORTAR

SPESFICATION B-1 B-2 C-1 C-2



Material Required


Per 1000

pcs ( Kg ) 200-250 200-250 200-250 200-250



AL2O3

SiO2

> 20

> 55

> 25

> 50

> 30

> 40

> 35

> 30

Application

(Pengaplikasiannya) Laying / jointing Insulating Bricks

7

Effendi : 081 262 200 599 WA


Semen Cor Tahan Api / Castable

CONVENTIONAL CASTABLE

Product Max.

Service Temp

Bulk Density

(ton/m³)

Add Water

(%)

Thermal Conductivity Chemical Composition

Application 350⁰C 450⁰C Al2O3 SiO2

( Kcal/mh⁰C ) ( % )

TNC - 12 1050 1.8 - 1.9 14 - 18 0.48 0.52 > 28 < 56

General use in

industrial furnaces,

boilers,

incinerators, etc.

TNC - 13 1200 1.8 - 1.9 14 - 18 0.52 0.55 > 32 < 52

TNC - 14 1350 1.8 - 1.9 13 - 18 0.71 0.76 > 40 < 48

TNC - 15 1400 1.9 - 2.0 13 - 16 0.74 0.8 > 44 < 45

TNC - 16 1500 2.0 - 2.1 12 - 16 0.82 0.87 > 50 < 36

TNC - 17 1650 2.1 - 2.2 12 - 16 0.89 0.92 > 60 < 28

TNC - 180 SF 1750 2.7 - 2.8 10 - 12 1.0 1.3 > 90 < 5

TNC - 16 H 1500 2.2 - 2.4 8 - 12 0.8 0.85 > 50 < 38 Used for combustion

chamber of boilers,

industrial furnace, etc TNC - 17 H 1700 2.3 - 2.5 5 - 10 1.1 1.4 > 62 < 25

GUNNING & TROWELING CASTABLE

SPESFICATION GNC-40 T GNC-60 T GNC-70 T

Maximum Service Temp.

(Temp. Kerja Maksimum) ( ⁰C ) 1400 1550 1700

Bulk Density

(Berat Jenis) ( ton/m3 ) 2.2-2.4 2.3-2.5 2.55



AL2O3

SiO2

≥ 42

≤ 48

≥ 58

≤ 30

≥ 80

≤ 8

Application

(Pengaplikasiannya) Repair damaged refractory lining, applied by troweling or gunning

8 Effendi : 081 330 4555 40 & 081 262 200 599 WA

LOW CEMENT, HIGH STRENGTH & LOW POROSITY CASTABLE

SPESFICATION TNC-165 LC TNC-170 LC TNC-180 LC TNC-80 SIC TNC-1700 AL

Maximum Service Temp.

(Temp. Kerja Maksimum) ( ⁰C ) 1650 1700 1800 1600 1650

Bulk Density

(Berat Jenis) ( ton/m3 ) 2.65 2.80 3.00 2.56 2.80


(Kuat Tekan) ( kg/cm2) > 950 > 1050 > 1200 > 850 > 800

Mix with Water

(Perbandingan campuran air) ( % ) 6-8 5-7 5-6 6.5-7.5 5-7



AL2O3

SiO2

Fe2O3

≥ 70

≤ 25

≤ 1.5

≥ 80

≤ 12

≤ 1.5

≥ 95

≤ 2

≤ 0.4

8.5

4

83 (SiC)

≥ 77

≤ 25

≤ 1

Application

(Pengaplikasiannya)

Low cement castable, provided with high

mechanical strength, low porosity, etc.

Widely used for combustion chambers of

furnaces, re-heating furnace, etc.

Corrundum Alumina,

low cement castable

provided with high

mechanical strength,

abrasion and erosion

resistance

Silicon Carbite (SiC)

low cement casta-

ble, High strength

High alumina castable

have superior non-

wetting to molten

aluminium and high

resistance corrosion

by molten aluminium


Semen Cor Tahan Api / Castable

9 Effendi : 081 330 4555 40 & 081 262 200 599 WA


Insulating, Acid Resistance & Fire Protection Castable

ACID RESISTANCE CASTABLE

Product

Max. Service Temp (⁰C)

Bulk Density

(ton/m³)

Add Water

(%)


Chemical Comp.

Application

At ⁰C Al2O3 SiO2

Kg/cm2 ( % )

TNC - 900 AR 900 1.95 - 2.1 16 -18 500 400 - ≥ 82

Suitable used in acid condi-

tion where good acid re-

sistance is required to the

lining

FIRE PROTECTION CASTABLE

SPESFICATION TNC - 10 P LW - 10


(Temperatur Kerja Maksimum) ( ⁰C ) 1000 1000

Bulk Density

(Berat Jenis) ( ton/m3 ) 1.6 - 1.8 1.4 - 1.6



AL2O3

SiO2

≥ 12

≤ 66

≥ 12

≤ 66

Application

(Pengaplikasiannya)

Repair damaged refractory lining,

applied by troweling or patching

Protect

your valua-

bles goods

from fire

10

INSULATING CASTABLE

Spesification LW-10 LW-11 LW-12 LW-13 LW-14 LW-15 LW-12G LW-14G

Max. Service Temp.

(Temp. Kerja Max) ( ⁰C ) 800 950 1100 1250 1300 1400 1100 1300

Bulk Density

(Berat Jenis) (ton/m³) 0.6-0.8 0.8-1.0 1.0-1.2 1.1-1.3 1.2-1.4 1.4-1.6 1.0-1.2 1.2-1.4

Add Water

(Campuran air) ( % ) 45-60 40-55 30-45 30-45 25-35 18-25 25-35 25-35

Thermal Conductivity

( Kcal/mh⁰C )

At 350⁰C

At 450⁰C

0.1

0.14

0.13

0.18

0.2

0.28

0.25

0.3

0.3

0.38

0.45

0.49

0.25

0.3

0.3

0.38


(Komposisi kimia) (%)

AL2O3

SiO2

> 20

< 52

> 28

< 48

> 32

< 42

> 36

< 40

> 40

<38

> 45

< 28

> 32

<42

> 40

< 38

Application

(Pengaplikasian) Backup insulating at general furnaces, boilers, gas duct, etc.

Lining stack, ducting,

etc. by gunning or trow-

eling

Effendi : 081 330 4555 40 & 081 262 200 599 WA


PBJ / Plibrico Refractories

PLASTIC REFRACTORIES

SPESFICATION Super AB Super AL-AB Super AL-XAB


(Temperatur Kerja Maksimum) ( ⁰C ) 1600 1700 1750

Bulk Density

(Berat Jenis) ( ton/m3 ) 2.25 2.50 2.80



AL2O3

SiO2

39

51

59

32

75

16

Application

(Pengaplikasiannya) General Purpose plastic castable for roof, wall & floor of furnace

CASTABLE REFRACTORIES

SPESFICATION Caster #31 Hymor

1600

Hymor

1700

Altuff

1700

MixGun

1600


(Temperatur Kerja Maksimum) ( ⁰C ) 1540 1600 1700 1700 1600

Bulk Density

(Berat Jenis)

( ton/

m3 ) 1.94 2.30 2.86 2.85 2.10

Modulus of Rupture

( MPa )

At 1300⁰C

5

At 1500⁰C

14

At 1500⁰C

16

At 1500⁰C

18

At 1500⁰C

10

Mix with Water

(Perbandingan campuran air) ( % ) 15 - 16.5 5.5 - 7 5 - 6 5.5 - 7.5 14 - 18



AL2O3

SiO2

46

42

48

47

82

11

61

32

54

38

Application

(Pengaplikasiannya)

General purposed

castable used at boil-

ers, incinerator, fur-

nace, etc.

Low cement castable, provided

with high mechanical strength,

low porosity, abrasion and spall-

ing resistance.

High mechanical

strength, low

porosity, non-

wetting to molten

aluminium and

high resistance

corrosion by

molten aluminium

Used for repair

damaged refracto-

ry lining by gun-

ning, patching or

troweling

11 Effendi : 081 262 200 599 WA


APPLICATION

12

Effendi : 081 330 4555 40 & 081 262 200 599 WA

Email : [email protected]

Email : [email protected]


Insulating Brick

PENGAPLIKASIAN BATU ISOLASI / INSULTING BRICK APPLICATION

7

Effendi : 081 330 4555 40 & 081 262 200 599 WA


Insulating Brick

PENGAPLIKASIAN CASTABLE / CASTABLE APPLICATION

13 Effendi : 081 262 200 599 WA


Factory of Fire Brick, Mortar & Casatable

15 Effendi : 081 330 4555 40 & 081 262 200 599 WA


Factory of Fire Brick, Mortar & Castable

Factory & Office: Jl. Ds. Slorok—Kec. Garum—Kab. Blitar, Jawa Timur—Indonesia.. Telp. (62-342) 562882, Fax. (62-342) 562878 Email: [email protected]

Marketing Office: Jl. Griya Kebraon Tengah Blok X/27, Surabaya, Jawa Timur-Indonesia.

Telp. (62-31) 7661609 (Hunting), Fax. (62-31) 7660920, Email: [email protected]


PBJ / Plibrico Refractories

PENGAPLIKASIAN CASTABLE / CASTABLE APPLICATION

14

effendi : 081 262 200 599 wa · oil & gas plants power station plants eramic industries gas...

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