effective: april 1, 2002 american dish service€¦ · req. description 1 087-6106 2 door 2...

EFFECTIVE: APRIL 1, 2002

American Dish ServiceADS CONVERTIBLE DISHWASHER

MODELS: AF3D / AFC3D

PARTS MANUAL 900 Blake StreetEdwardsville, Kansas 66111

(913)422-3700

019-0090 / 020-0090Models:

AF3D / AFC3D American Dish Service

2

019-0090 / 020-0090Models:


Ref.No. Part No.

No.Req. Description

1 061-0900 1 Cabinet Assembly AF3D / AFC3D2 062-0200 1 Spray System Assembly AF3D / AFC3D3 063-1200 1 Recirculating Pump Assembly AF3D / AFC3D4 064-2100 1 Control System Assembly AF3D / AFC3D5 065-1000 1 Fresh Water Plumbing Assembly AF3D / AFC3D6 066-0900 1 Drain System Assembly AF3D / AFC3D7 067-0700 1 Lever Arm Assembly AF3D7 067-0400 1 Lever Arm Assembly AFC3D

3

061-0900Cabinet Assembly

AF3D/AFC3D American Dish Service

4

061-0900Cabinet Assembly


Ref.No. Part No.

No.Req. Description

1 087-6106 2 Door2 083-6104 4 Door Strip, Nylatron3 085-6151 1 Hood Weldment4 087-6102 4 Door Guide5 085-6148 1 Pan Weldment6 085-6146 1 Tray Track Weldment7 085-6150 1 Frame Weldment8 099-1003 4 Bullet Feet9 087-6326 2 Sump Support

10 098-1423 16 Bolt, ¼-20 x ½” HH SS11 098-2404 42 Washer, SS, ¼”12 098-2507 48 Locknut ¼-20 SS13 087-6109 1 Door, Dummy14 098-1414 28 Bolt, ¼-20 x ½” Truss Head SS15 086-6638 1 Tray Track Conversion BarN/S 384-6118 2 Bushing (Dowel ½)N/S 098-1420 2 Bolt, ¼-20 x 1 1/4” Truss Head SSN/S 086-6104 2 Clamp, DoubleN/S 086-6103 1 Clamp, SingleN/S 091-6103 2 Clamp, ConduitN/S 089-9150 1 Scrap AccumulatorN/S 089-9198 1 Scrap Accumulator CoverN/S 089-9199 1 Scrap Accumulator Tray

5

062-0200Spray System Assembly


6

062-0200Spray System Assembly


Ref.No. Part No.

No.Req. Description

1 082-6208 1 Upper Spray Base2 098-1583 6 Thumb Screws 5/16-18 x 5/8” SS3 098-1426 4 Bolt, ¼-20 x ¾” HH SS4 098-2507 8 Locknut, ¼-20 SS5 081-6204 2 Spray Arm Assembly6 081-6210 2 Spray Arm Bearing Assembly, Cleanable7 087-6202 1 Upper Arm Supply Tube (Manifold)8 092-1009 2 Fitting, 7/8” Comp. X 1” mpt9 098-1426 4 Bolt, ¼-20 x ¾” HH SS

10 084-6203 4 Spray Arm End Plug, Brass11 082-6206 1 Lower Spray Base12 092-1010 1 Ford Connector13 086-6209 1 Pump Discharge Tube14 089-6201 1 Gasket, Spray Base15 098-2404 4 Washer, ¼”, SS16 082-6205 2 Spray Base Adapter17 098-1501 2 Bolt, 5/16-18 x 5/16” HH SSN/S 092-1015 0 Ford Repair Kit (Repair Item)

7

063-1200Recirculating Pump Assembly


8

063-1200Recirculating Pump Assembly


Ref.No. Part No.

No.Req. Description

1 091-1001 1 Motor2 082-6301 1 Rear Housing3 092-2001 1 Seal Assembly4 082-6303 1 Impeller5 089-6303 1 Gasket6 082-6302 1 Front Housing (Pump Cover)7 092-1001 1 Ford Elbow8 092-1022 1 Elbow, ½” Comp x 3/8 MPT 909 092-1002 1 Petcock 1/8”

10 085-6316 1 Suction Tube Assembly11 098-1507 2 Bolt, HH, SS, 5/16-18 x 7/8N/S 098-1510 2 Bolt, HH, SS, 5/16-18 x 1 ¼12 098-2503 4 Washer, Copper 5/1613 098-1607 4 Bolt, 3/8-16 x 7/8” HH SS14 092-2002 2 Gasket, Slipnut15 092-1012 2 Slipnut 1 ½”

REP 092-1015 0 Ford Fitting Repair Kit (Replacement)REP 088-1012 0 Pump Assembly Through Impeller

(Needs Gasket 089-6303)

9

064-2100Control System Assembly


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Ref.No. Part No.

No.Req. Description

1 064-0012 1 Conduit Assembly2 087-6404 1 Control Box Cover3 091-3003 1 Instant Start Relay4 096-1002 1 Control Box Lock5 098-1104 2 Bolt 6-32 x ½” RH SS6 091-5022 1 Wire Harness7 091-3004 1 Timer, 90 Second

Opt. 091-3005 Timer, 120 SecondOpt. 091-3006 Timer, 150 Second

8 098-1204 6 Bolt 8-32 x ½” RH SS9 091-3008 1 Switch, DPST (Master Switch)

10 098-2101 2 Nut, 6-32, SS11 098-2201 6 Locknut 8-32, SS12 091-4006 2 Grommet 9/1613 091-3049 1 Counter, Electric14 098-1102 4 Bolt 6-32 x ¼” RH SS15 091-3001 1 Push-Button Switch, Black Fill16 091-3002 1 Push-Button Switch, Red Start17 091-3007 1 Motor Relay (Mercury Relay)18 086-6534 1 Upper Shelf, Control Box19 087-6425 1 Pump Panel, Control Box20 081-6415 1 Control Box Assembly21 064-0010 3 Chemical Pump Assembly (Peristaltic)22 099-1004 1 Timer Adjustment Key23 064-0026 1 Chemical Feeder Assembly24 091-3011 1 Relay Socket, Instant Start25 098-1304 6 Bolt 10-32 x 5/8” RH SS26 091-3009 4 Switch, SPST Momentary27 091-3060 1 Switch, Service28 086-6535 2 Shelf Support BracketN/S 089-9201 1 Decal, Wiring DiagramN/S 089-9204 1 Decal, Clean Instruction, Inside SumpN/S 089-9227 1 Decal, Cam Adjustment DWMN/S 086-6166 1 Bracket, Door Cut-Off Switch

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12



Ref.No. Part No.

No.Req. Description

N/S 089-9269 1 Decal, NSF SpecificationsN/S 091-3059 Opt. Relay, Auto StartN/S 099-4502 1 Switch, Door Cut-OffN/S 099-4500 Rep. Switch Body, Door Cut-Off (Replacement)N/S 099-4501 Rep. Switch Plunger, Door Cut-Off (Replacement)N/S 099-4503 Rep. Switch Contactor, Door Cut-Off (Replacement)N/S 083-6407 3 Tube StiffenerN/S 098-1605 3 Hose ClampN/S 093-1044 Tubing, Chemical Line, ¼” Blue (By the Foot)N/S 093-1045 Tubing, Chemical Line, ¼” Green (By the Foot)N/S 093-1046 Tubing, Chemical Line, ¼” Red (By the Foot)N/S 091-4003 1 Junction BoxN/S 091-4004 1 Junction Box CoverN/S 091-4141 6 Fitting, Conduit, ½”, StraightN/S 091-4142 2 Fitting, Conduit, ½”, 90 Deg.N/S 098-9022 1 Plastic Plug, ½”N/S 098-9020 1 Plastic Plug, 7/8”

13

064-0010Chemical Pump Assembly


14

064-0010Chemical Pump Assembly


Ref.No. Part No.

No.Req. Description

1 091-1002 1 Gear Motor2 083-6703 1 Pump Housing, 3D3 067-6702 1 Rotor Assembly, 3D

3A 083-6704 1 Rotor, 3D, Chem. Pump3B 083-6705 2 Roller, 3D, Chem. Pump3C 083-6706 2 Pin, 3D, Chem. Pump3D 098-1322 1 Set Screw, 10-32 x ¼”4 087-6700 1 Squeeze Tube5 083-6707 1 Cover, 3D, Chem. Pump6 098-1605 2 Tube Clip7 091-5222 0 Molex Female Pin8 091-5221 0 Molex Cover9 098-1305 2 Screw, RH, 10-32 x 1 ½”

10 098-1204 3 Screw, RH, SS, 8-32 x ½”11 098-1321 1 Screw, RH, SS, 10-32 x 1 ¾”12 091-5224 2 Molex Male Pin13 091-5223 2 Cover14 092-1146 2 Hose Barb, ¼’ x 3/16”

(Squeeze Tube to Chem Tube Connection)

15

064-0026Chemical Feeder Assembly


16

064-0026Chemical Feeder Assembly


Ref.No. Part No.

No.Req. Description

1 086-6429 1 Chemical Feeder Bracket2 091-4015 3 Heyco Grommet3 093-1043 3 Barbed Fitting

17

065-1000Plumbing Assembly


18

065-1000Plumbing Assembly


Ref.No. Part No.

No.Req. Description

1 092-5045 1 Vacuum Breaker Valve, Watts2 085-6509 1 Vacuum Breaker Outlet Pipe 34 ½”3 092-1100 2 Fitting, 5/8” comp. X ½” mpt 90* Elbow4 092-5015 1 Solenoid Valve5 092-1006 2 Fitting, ½” Street Elbow6 092-9001 1 Line Strainer7 092-5054 1 Shut Off Valve8 092-1007 1 Fitting, 1/2” comp. x ½” mpt9 092-5027 1 Strata-Flow Check Valve

10 092-1008 3 Nipple, ½” Close11 092-3105 1 Fresh Water Supply Tube 28 ½”12 092-9002 0 Screen (Replacement)13 098-9027 1 U-Bolt, ¼-20, SS14 086-6537 1 Bracket, Plumbing15 098-2507 2 Locknut, ¼-20, SS

Rep 092-5049 0 Cap Watts Vacuum Breaker, ½” (Replacement)Rep 092-5047 0 ½” Watts Vacuum Breaker Repair KitRep 092-5051 0 Bonnet & Stem, Watts Vacuum Breaker, ½”Rep 092-5016 0 Solenoid Valve Repair Kit (Replacement)Rep 092-5025 0 Solenoid Valve Body (Replacement)Rep 092-5017 0 Solenoid Valve Coil (Replacement)

LOS ANGELES OPTIONN/S 092-1102 1 Fitting, 5/8” Comp. X 5/8” Comp. X 3/8” Comp. TeeN/S 092-1104 1 Locknut, 3/8” Comp.N/S 089-6304 1 Gasket, L.A. PlumbingN/S 086-6825 1 Bracket, Spray Deflector, L.A. Plumbing

19

066-0900Drain System Assembly


20



Ref.No. Part No.

No.Req. Description

1 092-1030 2 Conduit Fitting, ¼”, 90 Deg.2 086-6643 1 Conduit, 3/8” Dia. X 16”3 086-6622 1 Solenoid Base, AF/AFC-3D4 086-6620 1 Mounting racket, Right5 098-2404 10 Washer, ¼”, SS6 098-1423 4 Bolt, HH, SS, ¼-20 x 1 ½7 098-2507 4 Locknut, SS, ¼-208 098-1306 4 Bolt, HH, SS, 10-32 x ½”9 098-1414 2 Bolt ¼-20 x ½” TH, SS

10 086-6621 1 Mounting Bracket, Left11 086-6604 1 Solenoid Stop12 091-2001 1 Solenoid13 098-2201 1 Locknut, 8-32, SS14 098-1205 1 Screw, RH, SS, 8-32 x 5/8”15 086-6607 1 1-1/16 Slotted Washer (Large)16 098-3001 1 Spring17 086-6605 1 Link18 086-6606 1 1-5/16 Slotted Washer (Small)19 085-6612 1 Solenoid Cover20 089-6603 1 Chain, Make From 098-900121 098-2201 1 Locknut, 8-32, SS22 098-1205 1 Screw, RH, SS, 8-32 x 5/823 084-6604 1 Chain Cover, Make From 093-101224 098-2301 5 Locknut, SS, 10-3225 098-1311 1 Screw, RH, SS, 10-32 x 1 3/826 081-6601 1 Drain Plug Assembly

Rep 084-6608 0 Drain Tube (Replacement Part)Rep 083-6601 0 Drain Ball (Replacement Part) 1 ½”Rep 083-6501 0 Drain Ball (Replacement Part) 2”27 085-6602 1 Sump Screen28 089-6601 1 Sump Gasket29 098-1423 6 Bolt, HH, SS, ¼-20 x ½30 082-6601 1 Sump Assembly

Rep 085-6813 0 Threaded Tail Piece

21



22


AF3D / AFC3D American Dish ServiceRef.No. Part No.

No.Req. Description

31 099-1001 1 Temperature Guage32 089-6602 2 Drain Elbow Gasket33 086-6601 1 Drain Seat34 082-6602 1 Drain Elbow35 098-1507 6 Bolt, 5/16-18 x 7/836 092-1029 2 Reducer Bushing, ½” x 3/8”37 091-4144 2 Conduit Locknut

23

067-0700Lever Arm Assembly

AF3D American Dish Service

24


AF3D American Dish Service

Ref.No. Part No.

No.Req. Description

1 085-6701 2 Spring Extension Weldment2 098-4002 2 Bushing, Bronze3 098-1510 2 Bolt, 5/16-18 x 1 ½”, HH SS4 098-2505 2 Cap Nut, SS, 5/16-185 085-6703 1 Arm Support Bracket Weldment, Left

085-6707 1 Arm Support Bracket Weldment, Right6 098-1423 4 Bolt, HH, SS, ¼-20 x ½7 098-2404 4 Washer, ¼, SS8 098-2507 4 Locknut, ¼-20, SS9 085-6711 1 Door Operating Arm Weldment (Lever Arm)

10 098-1431 2 Bolt, ¼-20 x 1 3/8, HH, SS11 098-2404 6 Washer, ¼, SS12 084-6703 4 Bushing (Dowel 3/8)13 086-6701 2 Door Stop14 098-1432 2 Bolt, ¼-20 x 1/34, HH, SS15 084-6702 2 Spacer16 086-6702 2 Door Link17 098-2405 4 Cap Locknut, ¼-20, SS18 098-3003 2 Door Spring19 086-6703 2 Spring Extension, Secondary20 098-1581 2 Eye Bolt, 5/16-18 x 6”21 098-2502 2 Nut, HH, SS, 5/16-1822 099-1018 2 Lever Arm End Cap23 086-6623 1 Lever Arm Cut-Off Bracket

25


AFC3D American Dish Service

26


AFC3D American Dish Service

Ref.No. Part No.

No.Req. Description

1 085-6808 1 Right Pivot Weldment (Long)2 085-6807 1 Left Pivot Weldment (Short)3 098-2507 8 Locknut, HH, SS, ¼-204 098-2404 8 Flat Washer, ¼”, SS5 098-1423 8 Bolt, HH, SS, ¼-20 x ½”6 085-6710 1 Door Lever Arm Weldment7 098-8006 1 Hairpin Cotter, SS8 085-6721 1 Spring Extension Weldment9 098-3011 1 Door Spring

10 086-6703 1 Spring Extension, Second11 098-1581 1 Eye Bolt, SS, 5/16-18 x 6”12 098-2502 1 Nut, HH, SS, 5/16-1813 092-1086 2 Heavy Duty Cap 1”14 086-6702 2 Door Link15 098-2405 4 Locknut Cap, SS, ¼-2016 098-2404 4 Washer, SS, ¼”17 084-6701 4 Bushing (Dowel 5/8”)18 084-6702 2 Spacer19 087-6701 2 Door Brace20 098-1434 4 Bolt, HH, SS, ¼-20 x 2”21 086-6701 2 Door Stop22 098-2503 1 Washer

27

American Dish ServiceManufacturer of low and high temperature

Commercial Dishwashers and Glasswashers

900 Blake StreetEdwardsville, Kansas 66111

Ph:(913) 422-3700Fax:(913) 422-6630

effective: april 1, 2002 american dish service€¦ · req. description 1 087-6106 2 door 2...

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