efacec - aicep portugal global · with over 50 years of technological development solutions for...
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EFACEC for Energyin/EBRD workshop
Lisbon 2015-11-20
1. EFACEC Group
2. EFACEC ENGineering
3. EFACEC and EBRD
Efacec Power Solutions
Efacec Power Solutions is a
Portuguese company present in
over 65 countries in all 5
continents.
With more than 2.400 employees
and over 500 million euros of
turnover (2014).
Present in sectors that represent world
future development, from energy to
transportation and engineering, from
the environment to services and
renewable energies.
Developing state-of-the-art
technologies through competence,
quality and entrepreneurship.
Rail services include a broad range of
equipment and systems, notably high
speed trains, heavy and light railway
trains as well as the development of the
infrastructure Efacec is present in most
market spaces, except in rolling stock for
locomotives and wagons
Utilities have increasingly outsourced
engineering projects at all stages of the
value chain, including EPC and
automation systems, as well as power
equipment supplies
The Company is primarily focused on
T&D
The environmental market derives
essentially from the needs in the
environmental facilities systems,
notably air, water and waste
management / treatment or recycling
The Company targets the global
expansion in the access to quality water
and sanitation
Power / Energy Transports – Rail and Motorway Environment
Profile
Highlights
First revenues in the Brazilian market
Focus on Internationalization
Definition of “Efacec markets”
Start of Internationalization post exit of ACEC
First revenues in the US
India defined as Efacec market
Start of Automation operations
Start of Renewables operations
First affiliated companies owned by Efacec
Start of operations of the Power Transformers plant in Effingham (November)
Beginning of the Efacec Project
Divestment from non-core activities
New organizational model and creation of the business units
Start of Transports operations
JVs in India with C&S for the creation of a switchgear assembly center and a component manufacturing center
Creation of a subsidiary, with Vienna Key Individuals, for the development of HV substations and contracting businesses
Bauen (Argentina) – a partnership to built a switchgear assembly and component manufacturing center
Acquisition of ACS (USA) – a smart grid automation solutions’ provider
Acquisition of 70% of Energy Service, Lda. (Brazil) - servicing of power transformers and rotating machines
Launch of works at Liaoyang Efacec Electrical Equipment, Ltd.
1st order to the Indian JV Godrej Efacec Automation and Robotics.
Acquisition of 75% of Fasimon (Spain) – a producer of compact substations for the utilities and industry market
1948 2008 2009 2007 2005 2001 1990 1998 1987 1983 1996 2010 1997
Partnerships Acquisition
Organization
Transformers
Servicing
Automation
Switchgear
Contracting
Environment
Transportation
Electric Mobility
Business Areas
Transforners Automation &
Switchgear Engineering Mobility
Mercados
Portugal
Central Europe
Maghreb
Angola
Brazil e Chile
Mozambique
ROW
Strategic Planning and Business Development
Communication and
Sustainability
Human
Resources
Risk Management
Innovation Quality and Organization
IT Systems Financial Management
Control Administrative Audit Legal
Corporate Services
Efacec Portfolio
Business Areas
Transformers
Switchgear and Automation
Transportation
Engineering
Mobility /Electronic Power
Systems
Transformers
Transformers
Power Transformers
SHELL Transformers: 1500 MVA; 525 kV (BIL 1675 kV) CORE Transformers: 350 MVA; 400 kV (BIL 1425 kV) Mobile Core or Shell Substations: 60 MVA; 245 kV (BIL 1050 kV)
Distribution Transformers
Cast resin dry type 3-phase distribution transformers (Powercast): 250 – 6300 kVA, up to 36 kV
Hermetically sealed, mineral oil immersed 3-phase distribution indoor or outdoor transformers: 50 – 6300 kVA, up to 36 kV
Oil immersed indoor or outdoor transformers with conservator, on-load tap changer and radiator: 20 MVA and 66 kV
Mobile Substation 45 MVA, 230/21,6-12,47kV - PG&E (USA)
Up to 60 MVA, 245kV
Conventional isolation and NOMEX
Mobile Substations
Energy Servicing
Efacec’s experience and expertise allows provision of services with the highest quality standards, with a large range of skills and competences, offering vertically integrated services to a highly diversified customer base: • Industrial Facilities • Hydroelectric Power Plants • Thermoelectric Power Plants • Small Hydro Power Plants • Cogeneration • Wind Farms • Substations • Transformer Stations
Maintenance and repair works in: • AC and DC Motors • MV Motors • Alternators • Turbines up to 10 MW • Distribution Transformers • Transformer Stations • Power Transformers • MV and HV Circuit Breakers • MV and HV Disconnecting Switches • MV Switches • LV/MV Switchboards • Wind Power Generators
Switchgear and Automation
Solutions for Electric Power Applications • HV Switch-Disconnectors (Horizontal, Vertical, Pantograph) • HV Draw-Out Units • Operating Mechanisms • MV Auxiliary Equipment
Solutions for Electrical Distribution Systems • MV/MV Substations • MV/LV Substations
Industrial Applications A range of Products Suitable for almost every type of Industrial Applications, from Production Lines to process and Heavy-Industry
Solutions for Infrastructural Systems Airports, Railway, Harbour and Tunnel
Construction Applications Hotels, Offices, Warehouses, Hospitals e and Residential Areas
Servicing for Switchgear of HV and MV
Switchgear
With over 50 years of technological development solutions for high-voltage, we promote
a customer proximity culture in order to meet the specific needs of the projects
entrusted to us. Flexibility, customization capabilities and service innovation are Efacec
skills.
Switchgear High Voltage
Efacec has developed efficient solutions, modular and compact in accordance to the
client needs in any geography, as well as to meet the most stringent technical,
quality and environmental requirements applicable to our range of products.
Switchgear Medium Voltage
Transmission and Distribution Grids and Power Generation • Smart Grid Solutions • Network Management Systems (SCADA/DMS/EMS/GMS) • Smart Metering Solutions • Telecontrol and Operations Management Solutions • Substation Automation Systems • Renewable Energy Power Plant Automation • Condition Monitoring and Infrastructure Management • Distribution Automation • Protection Relays
Transportation • Railway Electrification Management Systems • Infrastructure Technical Supervision and Operations Management • Substation Automation Systems • Electric Vehicle Charging Infrastructure Management System
Cities, Industry & Utilities • Electric Vehicle Charging Infrastructure Management Systems • Smart Metering Solutions • Street Lighting Management Solutions • Telecontrol and Operations Management Solutions • Substation Automation Systems • Protection Relays
Automation
Energy Management Systems Distribution Dispatch Systems Command & Control systems: • Hydro Power Plants • HV Substations • MV Substations
Automation and Remote Control of MV Networks
Automation
Automation Experience and References
Experience in Power Network
Management since 1980
• More than 300 Network Management
(electric power, traction power and water)
and Power Plant Management
• More than 800 Integrated Substation
Automation Systems for Transmission or
sub-Transmission Networks
• More than 20,000 Compact Automation
Systems for Distribution Substation and
Substation Automation
R&D Accumulated Experience
• More than 1,400 Men*Year of
Accumulated R&D Effort
• 90 Researchers in Full Time
• Annual investment: 10% Sales
• R&D Outsourcing to Research Institutes,
Universities and Foreign R&D Entities
• Bus and Light Metro Fleet Management Systems • Light Metro and Railway Lines (low traffic) Signaling Systems • Traction Substations and Energy Infrastructures • Public Information Systems • Communication Systems • Video Surveillance Systems
Transportation
Transportation Technological Solutions
Traction Substation
Integrated System Management
Operation Workstation Catenary Train-ground Wireless Communication
Dynamic Information and News
Onboard Video Surveillance
Access Internet
Wireless Coverage
Traction Converters
Contactless Ticketing
Public Information
Ticketing
Video Surveillance
Internet Access
On-board Computer, Fleet Management
Transportation Main References
Metros & Light Rails
Portugal: Porto and Lisbon
Ireland: Dublin
France: Reims
Italy: Messina
Norway: Bergen
Tunisia: Tunis
Egypt: Cairo
Israel: Jerusalem
Turkey: Bursa
Philippines: Manila
Brazil: S. Paulo
Spain: Cadiz, Tenerife and Barcelona
Algeria: Algiers, Oran and Constantine
Singapore: Punggol and Sengkang
Railway
Portugal: REFER, CP and Fertagus
Bosnia: BHRPC
Morocco: ONCF
Brazil: CPTM
Iran: RAI
Australia: RailCorp
Mobility
Taking advantage of its own technology and vast expertise, the Power Systems Unit dedicates its activity to the Research, Development, Engineering and Production of Electronic Power Systems:
Electric Mobility Complete Product Line Charging Stations. Energy Management and Energy Efficiency Solutions.
Power Supply Systems Our Products are Aimed at Several Market Segments, Namely Telecommunications, Energy, Transportation, Industry, Services and Renewable Energies.
Converters for Renewables Photovoltaic Solutions with better and more Competitive Performance for the Construction of Higher Power Production Plants.
Electric Traction
Space Projects Skills in areas such as Electronic Projects, Structural Projects, Thermal Projects, Radiation Analysis, System Integration, Specialized Purchasing search and ground Support Units.
Electronic Power Systems
Efacec Modular Solution
Electric Mobility
1st Petrol Station with a DC Quick Charger in Europe
Home Charger
Efacec was the first European Manufacturer of CHAdeMO Certified Fast Chargers
Electric Mobility
Reference projects worldwide in about 20 countries, among which stand out Portugal, Norway, USA, Turkey, United Arab Emirates, Brazil, Spain, Netherlands, UK, South Africa, Belgium, Japan, Luxemburg and Georgia.
1. EFACEC Group
2. EFACEC ENGineering
3. EFACEC and EBRD
Engineering
Energy / Environment & Industry
What we do
6 Business Divisions devoted to Engineering and Construction Services, for
the Energy and Environment industries, performed in accordance with Certified
quality, Environmental and Management Systems, including:
• Feasibility Studies
• Basic Engineering Design
• Detailed Engineering Design
• Procurement of System Components and Services
• Project Management and Execution
• Construction
• Commissioning
• Training
• Maintenance and Support
• Consulting and Related Services
Our Offer Energy
Thermal Power Plants
EPC/BOP Contracting
Transmission and Distribution (Substations)
EPC Contracting
Hydro Power Plants
EPC/BOP Contracting
Renewables
EPC/BOP Contracting
28
Thermal Power Plants
EPC/BOP Contracting
Transmission and Distribution (Substations)
EPC Contracting
Environment (Water and Solid Waste) EPC Contracting
Services Environment Services
Our Offer Environment & Industry
Thermal Power Plants & Industry EPC/BOP Contracting
29
Our Experience in Energy
Power Generation (Thermal, Hydro,
Renewables) Transmission & Distribution and
Industrial Projects
Network Transmission & Distribution Substations, and
Industrial Projects
Hydro Power Plants, Large Hydro featuring BOP, Control and
Automation; Small Hydro as EPC
Thermal Power plants, featuring EPC, EBOP, DCS, Emission
reduction equipment (FGD, SCR)
> 5.000 MVA installed systems in
> 300 installed systems in
Experience since
1960
> 5.500 MVA installed Systems in
References in
> 30 countries
Our Experience in Environment
>200 WTP and WWTP
>2000 Bag Filters and ESP installed
Experience since
1974
> 500 000t/year
Water and Wastewater Treatment Air Treatment
Paper Mills, Glass Industries, Wood and Cork Industries, Cement Industries
Water Treatment Plants and Waste Water Treatment Plants
Municipal Solid Waste - Sorting Installations
Mozambique
Chile
✔
Our Organization
Portugal Angola Central Europe*
Maghreb** RoW
Portugal
Engineering BU Management Committee
Efacec Management Committee
Engineering
Operations
Commercial
Central Europe
* Austria, Romania
** Algeria, Morocco
Our Performance
Our Performance
Substations 35%
Renewable Energy 16% Other
3%
Hydro Power Plants 11%
Air Conditioned 1%
Thermal Power Plants 15%
Solid Waste 7%
Water 12%
SALES BY BUSINESS
Angola 25%
Other African Countries
1%
Brazil & Chile 14%
Central Europe 8%
Mahgreb 13%
Mozambique & South Africa
7%
Other World Countries
2%
Portugal 30%
SALES BY DESTINATION MARKET
Algeria Angola Argentina Austria Brazil Bulgaria Cape Verde Chile Congo
Cyprus El Salvador Ecuador Ethiopia Greece Guatemala Guine Bisasu Iceland
India Macau Morocco Mozambique Paraguay Portugal Romania São Tomé
Saudi Arabia Slovakia Tunisia East Timor United Arab Emirates Uruguay Venezuela Vietnam
Worldwide Presence
Substations
Transmission and Distribution
Complete Turn-Key Solutions for EHV, HV, & MV Substations up to 500 kV, including Green Field and Brown Field:
• Project Management
• Base and Detail Design, according to Client
Specification
• Civil and Mechanical Works
• HV and MV Equipment
• LV Auxiliary Systems
• Automation Systems including Digital Control
and Protection
• Erection, Testing
• Commissioning and After Sales
Substations
Transmission and Distribution
Main Tools
• SKM Power Tools – Dapper Studies for short Circuit and Power
Flow
• Ground Mat – Earthing Calculations and Safe Grid Earthing
• Math Cad – For Electrical Calculations and Interactions
• AutoCAD / Primtech 3D – Layout Plans, Sections and Details
• EPLAN – Electrical Schemes
• Cable Cal HV – Cable Calculations from 1 KV up to 500 KV
• QES – Electromechanical Efforts Calculations
• Microsoft Project – Planning & Control Project
• BANN – Financial Project
Substations
Transmission and Distribution
Power Line Projects
• Contract Management
• Engineering & Design (3D Engineering
Model)
• Materials Supply
• Construction Supervision
• Commissioning
HydroPower
Large Hydro Power Generation
EPC (partial)
Project Management
Detailed Engineering
Mechanical Balance of Plant
• Air Treatment & Ventilation
• Drainage Systems
• Fire Extinguishing Systems
• Cranes
Electrical Balance of Plant
• Power Systems
• HV, MV & LV Equipment
• Control and Protection
• DC Feeding Systems
• Diesel Generators
• Full Testing and Commissioning
HydroPower
Small Hydro Power Generation
EPC (partial or complete)
Project Management
Detailed Engineering
Supply of all Equipment
• Hydro Mechanical Equipment
• Electromechanical Equipment
Mechanical Balance of Plant
• Air Treatment & Ventilation
• Drainage
• Fire Extinguishing Systems
• Cranes
Electrical Balance of Plant
• Power Systems, MV & LV Equipment
• Control and Protections
• Auxiliary Services
Civil Works
Full Testing and Commissioning
Renewables
Renewables
• Renewables Solar Power Plant EPC & OEM
>150MW installed
• Hybrid Power Plant Solutions (Solar+Thermal Power) for Grid connection, or MicroGrids
• Wind Power Plant EPC >150MW installed
Renewables
Renewables Solar EPC
Global Capabilities
Evaluation of different alternatives for PV only, or
Hybrid power generation (PV + Wind + Diesel
Engines), equipment and related services
New Plants - Green Field
• Overall Project Management
• System Engineering
• EPC Contract
• Operation and Maintenance
Off-Grid Systems - Grid connected PV
• Resource Characterization
• Project Design
• Engineering
• Project and Construction
• Commissioning
• Operation and Maintenance
Industry
Thermal Power Generation & Industry
Global Capabilities
Evaluation of different alternatives for power generation & Industry equipment and related services (Green/Brown Field):
Thermal Power Generation
• Biomass Plants
• Coal Plants
• Diesel / HFO / Gas Engines
• Combined Cycle Plant and Cogenerations Plants
• Incineration Plants
Industrial Facilities
• O&G Refineries
• Paper & Pulp
• Cement
• Mines & Steel
• Harbor Handling System / Belt Conveyors
Industry
EPC (partial of complete)
• Supply and Construction
• Civil Works
• Mechanical BOP (Power Island)
• Electrical BOP
• Plant Automation (DCS), Instrumentation &
Control
• Flue Gas Treatment (FGD, SCR)
• Compressed Air
• Black Start Diesel Engines
• Fire Fighting System
• Cooling Towers
• Waste and Water Treatment System
• Ventilation System, Dust Removal
• Commissioning and Trial Run
• Performance Tests / After Sales Services
Thermal Power Generation & Industry
Environment
EPC - Turn Key Solutions
• Solution Provider Skills for Cost Efficiency
Optimization
• Systems Design and Integration
Multi-technology & Multi Manufacturer Solutions
• Detailed Engineering
Civil Design
3D Mechanical Design and Dimensioning
• Project Management and Execution
PMI-certified Project Managers
• After Sales
• Operation and Maintenance
Enviornment Environment (Water & Waste)
Water Treatment Plants Potable and Industrial Water Treatment Plants
Wastewater Treatment Plants Urban and Industrial Wastewater Treatment Plants, Secondary and Tertiary Treatment, Treated Water Reuse for Irrigation, Sludge Treatment Plants, Anaerobic Digestion with Biogas Valorisation (Electrical and Thermal Energy Production)
Water Supply and Irrigation Pumping Stations for Water Intake and Supply and for Irrigation Systems
Remote Management Systems Solutions for Network Supervision with Operation and Management of Water Supply, Sanitary Sewage and Waste Treatment
Environment
Environment (Water)
Environment
Mechanical Treatment and Sorting of Solid Waste Mechanical and Sorting Treatment Solutions for MSW and Recyclables
Mechanical and Biological Treatment of Solid Waste Solutions for MSW/Organic Treatment by Anaerobic Digestion, with Biogas Valorisation (Electrical and Thermal Energy Production) and by Aerobic Composting for Quality Compost Production
Refuse Derived Fuel (RDF) Systems Solutions for RDF Production from Municipal/Industrial Solid Waste
Biogas Valorisation Systems Biogas Valorisation from Landfill and from Anaerobic Digestion for Electrical and Thermal Energy Production. Landfill Sealing and Biogas Field
Environment (Waste)
1. EFACEC Group
2. EFACEC ENGineering
3. EFACEC and EBRD
Efacec and EBRD
A) Efacec is present in the regions / countries where EBRD is operating Central Europe and Baltic in States (handled by Efacec Central Europe Region) Southern East Europe Eastern Europe and Caucasus Central Asia (handled by Efacec RoW) Southern East Mediterranean (handled by Efacec Maghreb Region)
B) Efacec portfolio covers relevant business sectors supported by EBRD Municipal Infrastructure - Water and Waste Transportation - Metros and Railways Power and Energy - Generation, Transmission and Distribution
C) Efacec is a technology company, manufacturing products and deleivering solutions with large experience in Contracting activity, in complex projects.
Efacec has a natural fitting with EBRD positioning
EFACEC is a successful partner for EBRD Project Procurement (with focus in Public Sector opportunities)
… so …
Efacec and EBRD (2)
Advantages of addressing opportunities EBRD financed (our experience mainly in Public Sector)
• Fair and open international competitive bidding • Ethical rules, actively preventing corruption that optimizes chances of fair treatment
• Harmonization of procurement procedures and principles
• Application of standard contract conditions (e.g. FIDIC) • Bank monitoring and control of administrative processes • Facilitates a new market entrance
• Involvement of experienced international Consultant Engineers
• Minimizing risks (tendering investment, cash receivables, …)
CEU Region
Poland, Ukraine, Czech Rep, Slovakia, Hungary, Austria, Balkan countries, Romania, Bulgaria, Greece and Caucasus countries
EBRD projects were an important instrument to support the development and growth of Efacec business in Central and Eastern Europe
Efacec and EBRD (3)
Efacec and EBRD (4)
Efacec successful project opportunities financed by the EBRD in Central and
Eastern Europe Date Loan number Funding Project Country Client Value
1998 Emergency power systems reconstructiom Bosnia
Herzgovina $278.132
1998 Emergency power systems reconstructiom Bosnia
Herzgovina $137.778
2004 Railways recovery project - interlocking signal systems, Federation BiH
Bosnia Herzgovina
$470.063
2004 Railways recovery project - interlocking signal systems, Sparska
Bosnia Herzgovina
$472.036
2009 IFT Number 5636-GPN-17149, Loan: GRANT 13
KIDSF Lot 1: Reconstruction of s/st Tzarevetz 400/110/31,5 kV – Reconstruction and extension of switchyard 400 kV
Bulgaria NEK 8,9M€
2009 IFT Number 5636-GPN-17149, Loan: GRANT 13
KIDSF Lot 2: Reconstruction of S/St Burgas 400/110/31,5 kV – Reconstruction and Extension of Switchyard 400 kV.
Bulgaria NEK 5,6M€
2009 IFT Number 5636-GPN-17149, Loan: GRANT 13
KIDSF Lot 3: Reconstruction of S/St Metalurgichna 400/110 kV – Reconstruction of Switchyard 400 kV.
Bulgaria NEK 2,4M€
2009 IFT Number 6367-IFT-17149-R1, Loan: GRANT 013B
KIDSF Lot 1: Construction of new substation “Mayak” 110 kV Bulgaria NEK 3,3M€
2011 IFT Number 6367-IFT-17149-R1, Loan: GRANT 013B
KIDSF Lot 2: Rehabilitation of substation “Kavarna” 110/20 kV – Reconstruction and extension of switchyard 110 kV and switchgear 20 kV
Bulgaria NEK 4,2M€
2011 BIDSF 013 6 001 BIDSF A5-A2 MODIFICACION OF THE JAVYS POWER SUPPLY SCHEME AFTER V1 FINAL SHUTDOWN
Slovakia JAVYS 10,8M€
2013 GRANT 013B KIDSF Rehabilitation of Plovdiv and Shabla Substations and Implementation of a Substation Automation System (SAS) at TPP Varna Switchyard
Bulgaria ESO 1,7M€
Examples Efacec – EBRD Bulgaria
400 kV AIS Rehabilitation - Metalurgichna 2 OHL bays, 2 T/F bays 420kV. Customer: NEK Contract Value: 2,4M€ - Burghas Rehabilitation of 2 Diameters 1½ CB. Customer: NEK Contract Value: 5,6M€
-Tsaravetz Rehabilitation of 4 Diameters 1½ CB delivery of 4 pcs. 50MVA Shunt Reactors Customer: NEK Contract Value: 8,9M€ Complete change of primary and secondary equipment on turnkey basis Delivery in 2011
Examples Efacec – EBRD Bulgaria
110 kV AIS Rehabilitation - Kavarna 3 Trafo bays 3x50MVA, 6xOHL 110kV, 1xCoupling bay Customer: NEK Contract Value: 4,2M€ - Mayak 9xOHL 110kV, 1x Coupling bay Customer: NEK Contract Value: 3,3M€
Complete change of primary and secondary equipment on turnkey basis Delivery in 2013
110 kV AIS Rehabilitation, Modification of Javys Power Supply Scheme Trafo bay 2x16MVA 1xCoupling bay, 57 Cells 22/6kV Customer: JAVYS Contract Value: 10,8M€
Turnkey refurbishment of 110/22/6 kV substation Delivery in 2014
Examples Efacec – EBRD Slovakia
Examples Efacec – EBRD Bulgaria
Implementation of a Substation Automation System (SAS) at TPP Varna Switchyard Employer: ESO Contract value: 1,7M€ Contract period: 9 months 2014 - 2015
Exchange of all power and signaling cables (in total 150km cables) Delivery of new Substation Automation System All works have been done with substation in operation (partly switch-off only)
Examples Efacec – EBRD Georgia
220kV part 500kV part
Indirect example: EBRD, KfW and EC NIF (EC Neighborhood Investment Facility) are financing project:
Jvari – Khorga – Interconnection in Georgia (approx. 60M€). Efacec has been selected as turn-key contractor for
500/220kV Substation Jvari which is part of the Jvari-Khorga-Interconnection project. Our project is financed by KfW and EC NIF. Contract value: 17,4M€ Contract period: 2014-07-18 to 2016-07-18 Works are in full progress - on time and budget.
Examples Efacec – EBRD Georgia
Examples Efacec – EBRD Georgia
Jvari site June 2015