edge™ p09123 – 2009 rit mav platform system level design review
Post on 21-Dec-2015
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TRANSCRIPT
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EDGE™
P09123 – 2009 RIT MAV Platform System Level Design Review
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EDGE™
2009 MAV Team Members
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EDGE™
Basic Project Information
• Project Number and Name– P09123 Micro Aerial Vehicle (MAV) Platform
• Project Family – Micro Aerial Vehicle
• Track – Aerospace Systems and Technology
• Start Term – 2009-1
• End Term – 2009-3
• Faculty Guide – Dr. Jeffery Kozak (Mechanical Engineering)
• Faculty Consultants– Dr. Agamemnon Crassidis (Mechanical Engineering)– Dr. Hany Ghoneim (Mechanical Engineering)
• Primary Customer – Dr. Jeffery Kozak, RIT MAV Team
• Secondary Customer – Impact Technologies
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EDGE™
Product Description /Project Overview
Mission Statement:
The MAV Family of Projects:
• To build a semi-autonomous, tending towards full autonomy, air vehicle that will be used in the future for Multidisciplinary Senior Design and for graduate studies in the college of engineering and the college of imaging science.
• To have a hands on aeronautical project for undergraduate students that is of low cost and simplicity as to be able to be made by hand.
• To provide an incentive for students as well as exposure of engineering at RIT by competing in the more aggressive United States/Europe MAV competition
The P09123 Project will:
• Develop the Platform for an expandable and re-useable Micro Aerial Vehicle (MAV) that is intended to be used as a basis for current and future MAV design.
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EDGE™
Concept Generation - Propulsion
Poor
Satisfactory
Good
Excellent
Gas
Batteries
Solar Cells
Jet TurbineRocket
Super Capacitor
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EDGE™
Basic Subsystem Layout – “The Diagram”
Nose Cone Assembly: -Propulsion -Motor/Controller -Propeller
Equipment Cage: -R/F Electronics -GPS -Microcontroller -Batteries
Fuselage
Tail Assembly: -Vertical Stabilizer -Horizontal Stabilizers -Control Servos
Wing Assembly (2): -Airfoil -Control Surfaces -Control Servos
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EDGE™
MAV Subsystem Breakdown
• Fuselage– Material/Construction
– Structure
– Integration
• Wings/Airfoil– Airfoil Shape
– Tail Design
– Flight Dynamics
– Aerodynamics
– Material/Construction
• Propulsion– Thrust Requirements– Propeller – Motor and Controller – Nose Cone Design
• Control Surfaces– Servo Actuation– Size, Shape, Function– Material– Location
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EDGE™
MAV Subsystem Breakdown
• Equipment Cage– Structural Integrity
– Hardware Mounting
– Protection
– Vibration Damping
• Electronics– Batteries
– R/C Elements
– Motor Controller
– Power Requirements
– Servo Control
• Process Development– Manufacturing Process
– Final Assembly
– Documentation
– Procurement
– Bill of Materials/Cost Analysis
• Analysis/Testing– Flight Testing
– Wind Tunnel Testing
– CFD/FEA
– Material Testing
– Simulation
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EDGE™
SPECIFICATIONS
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EDGE™
AIRFOIL ANALYSIS
Aaron Nash
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EDGE™
2009 MAV Airfoil & Wing
Design Assumptions• Velocities
• VCruise = 20 mi/hr, Ma = 0.026• VMax = 35 mi/hr, Ma = 0.046• VMin = 10 mi/hr, Ma = 0.013
• Chord = 6 inches
Reynolds Number Calculations• ReCruise = 10312• ReMax = 180482• ReMin = 51581.55
Look for Low Reynolds Number Airfoils!
vlvl
Re
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EDGE™
Coefficient Calculations
• Minimum Coefficient of Lift Calculation– Assuming a span of three feet
and a weight of 3.31 lbs (1.5 kg)
– Clmin = 2.1564 (v = 25 mph)
– Clmin = 0.7041 (v = 35 mph)
– Clmin = 8.62 (v = 10 mph)Sv
Lift
Sq
LiftCl
25.0min
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EDGE™
Airfoils
• UIUC Database
• Selected a number of low Reynolds Number Data Airfoils– Benchmarked from
P08121
• Results can be seen in handout
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EDGE™
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EDGE™
Airfoil Selection
• Selig s1210– 2nd highest Lift Coeff
– Highest operating envalope
• Between 2 and 9 degrees AoA
• Selig s1223– Highest Lift Coeff
– Operating Point at 2 degrees AoA
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EDGE™
Wing position
• Wing will be positioned on the top of the fuselage– Creates a pendulum
effect
– Uses the weight of the fuselage to provide natural lateral stability
– Keel Effect
• Tapered wing tips to add “virtual span”
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EDGE™
FUSELAGE
Joe Hozdic
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EDGE™
2009 MAV Fuselage• Material: Carbon/Kevlar Biaxial Sleeve
Woven Carbon Cloth
Wings Attach To Protrusion
Cage Structure Contained in Body
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EDGE™
Wing Attachment Concepts
•Adhesive
•Strong Connection
•Permanent
•No Affect on Aerodynamics
•Pinned Joint
•Relatively Weaker
•Removable
•May Affect Aerodynamics
Adhesive Thru Pin
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EDGE™
Cage Location•Cage may be adjusted front to back:
•Shifts center of gravity
•Compensates for various configurations
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EDGE™
Equipment Cage AssemblyFoam Isolators: Secure Cage Inside Fuselage
Protective Cage: Carbon or Aluminum Rods
Components will attach either directly to cage or the voids may be filled with a thin sheet of plastic/composite to mount equipment on
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EDGE™
WING STRUCTURE
Corey Kulcu-Roca
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EDGE™
Skin Materials
• Monokote
• Fiberglass
• Carbon /Kevlar
• Carbon fine weave
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EDGE™
Wing Core Materials
• Foam
• Balsa Wood
• Carbon Ribs
• Honeycomb
• Carbon Rod
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EDGE™
Wing Materials Comparison
Skin Material Benefits Disadvantages Monokote weight strength
costadhesion to honeycomb
Fiberglass strength fabrication
adhesion to honeycomb
Carbon/Kevlar sock extra strength weight
no wing coreadhesion to honeycomb
fabrication Carbon (fine weave) strength fabrication weight cost
adhesion to honeycomb
Core Material Benefits Disadvantages Foam cost strength weight fabrication Balsa Wood cost strength
weight fabrication
Carbon rods weight assembly strength Carbon ribs weight assembly strength Honeycomb extra strength fabrication weight cost assembly
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EDGE™
PROPULSION
Brian David
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EDGE™
Propulsion Components
• Motor– 7.8 V– 32000 RPM – 5.7 W– .8 oz
• Battery – 7.4 V– 600 mAh– 1.3 oz
• Propeller – 5.1x4.5 APC E– Hub ID = .25”– .00125 oz
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EDGE™
Propulsion Calculations
• Thrust– 7.40*.60=4.44 W– 4.44/4.70=.947– .947*32000=30230 RPM– Max RPM = 190000/D = 37255 RPM– 30230 < 37255 OK– From thrust calc:
• Thrust at 30230 RPM = 1.66 Kg
• Power to weight ratio– Max Thrust / Max Weight– 1.66 / 1.5 = 1.1
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EDGE™
Flight Time
• Full Throttle– P / V = current draw– 4.7 W / 7.8 V = .603 A– 600 mAh / .603 A = 59.7 min– 4.8 V cutoff voltage– 7.4 / 4.8 = 1.54– 59.7 min / 1.54 = 38.8 min
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EDGE™
MANUFACTURABILITY
Joe Chow
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EDGE™
Concept Development- Structure Diagram
MAV
Propeller
Nose Cone
Fuselage + Tail Stock
Wings (2)
Motor
Cage
L. Horizontal Stabilizers
R. Horizontal Stabilizers
Vertical Stabilizers
Servos
Aileron
Elevator
Elevator
Rudder
Electronics
SA-1
SA-2-1
SA-2-2
SA-2-3
SA-2-4
SA-2
SA-3
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EDGE™
RISK ASSESSMENT
Concept Development
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Materials are too heavy once built
The motor does not support the weight, therefore the plane
cannot fly.
M H M
Review and design based on past MAV projects, since it was quite successful
before.
Vehicle does not survive crash test
Microcontrollers and other components may be damaged during actual flight
L H M
Microcontroller will not be flown in plane until it survives the crash test. All
electronics will be placed in a cage, that is reinforced by
durable materials.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Components do not fit inside plane
Vital Functions ( Flight Control) may be lost L M L
Revise design of vehicle. Search for
smaller components or components that multi
task
Design is too complex
Undergrads may not be able to benefit
from project. Vehicle may not be possible to build with current
resources
L M LMay have to sacrifice performance for design simplicity
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Budget runs outUnable to procure necessary materials and resources
L M LFind alternate source
of funding or fundraser
Power Source Calculation Error
Power source does not support the actual power needed,
therefore, the plane cannot fly.
L M L
In addition to the experts on the team,
previous years calculations were also
reviewed.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence
Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Wings are not symmetrical
Plane will either not fly or the maneuverability of the plane will be affected. This is so
because of unbalanced moment and improper
flight dynamics
M H M
Detailed Drawings of the wings will be completed. Also a mold of the wings will be made.
Poor wing construction/ tolerances
The plane will either not get much lift or will fail
to take off.L M M
Calculations for wing structure will be calculated and
simulated through simulations
program. Then the actual structure will be tested at the Wind Tunnels Facility.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Wing to Fuselage Joint Fails or misaligned
Wings will be crooked, therefore flight will be unstable or fail during flight. It might not even fly
also.
L H M Design one piece wing
Power Requirements too high
Will need to spend a lot of money on a bigger battery or alternate power
source, which might increase the weight
of the plane.
M M M
The minimum amount of
electronics will be used in the plane. Also, EE's will be assigned for the P09122 project.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Platform is unstable
Maneuverability of the plane will be affected or it could fail during flight.
Controls group may fail.
M H M
Platform specifications will be
simulated for verification. Also, the platform will be tested in the Wind Tunnels Facility.
Poor communication w/ P09122
P09122 will buy a premade RC Plane platform and not use our current platform.
L H M
Talks between the current team
members and the members of P09122 are always taking
place.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Poor electronics design
Sensors, accelerometers and cameras will not function properly,
therefore information cannot be obtained.
H H HEE's will be assigned to the electronics part of
the project.
Too much drag
Plane will either not fly or it will not sustain in flight for the required amount of time.
L H L
Calculations, simulations and the professor's guidance will be utilized in designing and
manufacturing of the platform.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Fuselage Crooked and stabilizers are placed in the incorrect location
Aerodynamics of plane will be affected, therefore, more calibrations will be needed to be done.
L M L
Careful calculation will be made and the
fuselage will be placed with part of the sides
overlapping with the tail stock. Therefore, it will be aligned with the tail
stock.
Cage Assy. Too Heavy
More motor power will be needed to start and sustain the plane in flight. The plane might
not fly either.
L M L
We will use a more powerful motor to cover for the extra weight.
Also electrical equipment could be
taken out.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Low thrust
The plane will not be able to fly or sustain in flight for the required amount of time. Plane might also crash.
L H L
Calculations will be monitored by
experienced engineers and the mentor.
Low Flight time
More calculations and modifications to the specification of the plane will be needed. Also larger batteries will be needed,
therefore increase in weight.
L M L
Analyze plane structure, power issues and weight
issues.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Servo Fail
Maneuverability of the plane will be affected and also defective servo motor. Could
lead to crash
L M L
Servo will be returned and replaced.
Placement of the servo will be re-calculated
Control Surface Missaligned
The aerodynamics of the surface will be affected, therefore
affecting the performance of the plane. It also prompts for improper flight control response.
M M MSimulation and tests
will be done before any real tests takes place.
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EDGE™
Concept Development- Risk Assessment
Risk
Possible Consequence Probability Of Risk Severity Of Risk Overall Risk Contingency Plan
(H/M/L) (H/M/L) (H/M/L)
Cage moves inside plane
There will be a shift in center of gravity. M H M
Composites will be used to reinforce the placement of
the cage and a mold will be placed to make sure that it doesn't move.
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EDGE™
SCHEDULE
Concept Development
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EDGE™
Concept Development- Project Schedule
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EDGE™
Concept Development- Project Schedule
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EDGE™
THANK YOU