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ECEg439:-Electrical Machine II General Arrangement of DC Machine By Sintayehu Challa

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Page 1: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

ECEg439:-Electrical Machine II

General Arrangement of DC Machine

By Sintayehu Challa

Page 2: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Objectives

? To instill an understanding of the underlying electromagnetic effects permitting electric machine operation and introduce basic DC machine types

• To describe the construction of these machines

• To examine the main types of DC machine

Page 3: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Electromagnetic Basics - repeat!

Page 4: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 44

DC Machines

? The direct current (dc) machine can be used as a motor or as a generator.

DC Generator convert Mechanical Energy Input at their shafts into to Electrical Energy in the form of Voltage or Current. Where as DC motor do the reverse

? The major advantages of dc machines are the easy speed and torque regulation.

? However, their application is limited to mills, mines and trains. As examples, trolleys and underground subway cars may use dc motors.

? In the past, automobiles were equipped with dc dynamos to charge their batteries.

Page 5: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Principle of DC machines

? A DC motor is a device for converting DC electrical energy into rotary (or linear) mechanical energy. This process can be reversed, as in a DC generator, to convert mechanical to electrical power.

? The working principle of the DC generator is Faraday’s Law, which states that emf and electric current if the circuit is closed, is produced when a conductor cuts through magnetic force lines.

? The opposite of the law applies for the DC motor. Motion is produced when a current carrying wire is put in a magnetic field.

Page 6: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

commutation• In DC machines the current in each wire of the

armature is actually alternating, and hence a device is required to convert the alternating current generated in the DC generator by electromagnetic induction into direct current, or at the armature of a DC motor to convert the input direct current into alternating current at appropriate times, as illustrated in Fig. 1.

• Fig. 1( a): DC generator: induced AC emf is converted to DC voltage; (b) DC motor: input direct current is converted to alternating current in the armature at appropriate times to produce a unidirectional torque.

Page 7: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.

Page 8: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Basic DC Motor

? Consider the illustration below With the current flowing the wire as shown, and the magnetic field in the direction indicated, it is clear there is a force on the conductors acting as shown

• If the wire is free to rotate around the ends (terminals) then the wire would rotate - beginnings of motor action.

Page 9: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.? Consider the situation shown on the last

slide, The currents in the wire are, taking a cross- section, in opposite directions

? The magnetic field across this cross-section clearly illustrates the areas where the magnetic flux is increased and decreased due to the magnetic flux from the wires

? This illustration demonstrates the ‘elastic band’ nature of lines of magnetic flux, which will always act in a way to try to shorten themselves

Page 10: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.

Page 11: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.

? Consider the situation if the wire rotates through 900

Page 12: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.? The forces on the conductor remain acting in the

same directions , With the pivot point at the wire ends (terminals) there is now zero torque acting on the wire forcing it to rotate

? Consider the situation after a further 900 rotation of the wire (assume the wire has sufficient momentum to rotate)

? The torque acting on the conductors now rotates the wire in the opposite sense! No use as a motor!!

? How can this be avoided?

Page 13: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.

Page 14: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.? The answer would be to reverse either the

magnetic field or the direction of current• It is easier to reverse the current flow in the

wire - this is managed by employing a commutator

• A commutator ensures that the current is reversed in the armature (turning conductor) every half rotation thereby allowing the forces on the wire to aid rotation

• Take the previous example and add a commutator to the supply end of the wires.

Page 15: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.

Page 16: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.• By including a basic commutator it is possible

to obtain the forces on the conductors in the same sense for a 3600 rotation.

• However there are still periods of zero torque for the simple 2 piece commutator considered

• This would lead to a very uneven drive and could, dependent on the load, seriously effect either the motor, the load or both

• To compensate for this effect utilise a commutator with more segments

Page 17: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Contd.

Page 18: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Improved Commutator

? Having a commutator with more segments means that there are no zero torque parts of the rotation cycle This significantly improves the drive of the motor

Page 19: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Example of many segment Commutator & Motor

? A common application of a DC motor is a battery powered hand drill. The commutator has many segments and delivers relatively smooth output torque

Page 20: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II

Commutator Action

? As the commutator passes a brush, the direction of current flow reverses, ensuring constant drive torque in the direction of rotation

Page 21: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 2121

DC Generator Operation

Page 22: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 2222

DC Generator Operation

? The N-S poles produce a dc magnetic field and the rotor coil turns in this field.

? A turbine or other machine drives the rotor.

? The conductors in the slots cut the magnetic flux lines, which induce voltage in the rotor coils.

? The coil has two sides: one is placed in slot a, the other in slot b.

30NS Vdc

Bv

v

a

b

1

2

Ir_dc

(a) Rotor current flow from segment 1 to 2 (slot a to b)

30 NS Vdc

a

b

1

2vv

B

Ir_dc

(b) Rotor current flow from segment 2 to 1 (slot b to a)

Page 23: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 2323

DC Generator Operation

? In Figure , the conductors in slot a are cutting the field lines entering into the rotor from the north pole,

? The conductors in slot b are cutting the field lines exiting from the rotor to the south pole.

? The cutting of the field lines generates voltage in the conductors.

? The voltages generated in the two sides of the coil are added.

30NS Vdc

Bv

v

a

b

1

2

Ir_dc

(a) Rotor current flow from segment 1 to 2 (slot a to b)

30 NS Vdc

a

b

1

2vv

B

Ir_dc

(b) Rotor current flow from segment 2 to 1 (slot b to a)

Page 24: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 2424

DC Generator Operation

? The induced voltage is connected to the generator terminals through the commutatorand brushes.

? In Figure , the induced voltage in b is positive, and in a is negative.

? The positive terminal is connected to commutatorsegment 2 and to the conductors in slot b.

? The negative terminal is connected to segment 1and to the conductors in slot a.

30NS Vdc

Bv

v

a

b

1

2

Ir_dc(a) Rotor current flow from segment 1 to 2 (slot a to b)

30 NS Vdc

a

b

1

2vv

B

Ir_dc(b) Rotor current flow from segment 2 to 1 (slot b to a)

Page 25: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 2525

DC Generator Operation

? When the coil passes the neutral zone: ? Conductors in slot a

are then moving toward the south pole and cut flux lines exiting from the rotor

? Conductors in slot b cut the flux lines entering the in slot b.

? This changes the polarity of the induced voltage in the coil.

? The voltage induced in a is now positive, and in b is negative.

30NS Vdc

Bv

v

a

b

1

2

Ir_dc

(a) Rotor current flow from segment 1 to 2 (slot a to b)

30 NS Vdc

a

b

1

2vv

B

Ir_dc(b) Rotor current flow from segment 2 to 1 (slot b to a)

Page 26: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine IIBy Sintayehu Challa ECEg554:Electrical Machines 2626

DC Generator Operation

? The simultaneously the commutator reverses its terminals, which assures that the output voltage (Vdc) polarity is unchanged.

? In Figure B ? the positive terminal

is connected to commutator segment 1 and to the conductors in slot a.

? The negative terminal is connected to segment 2 and to the conductors in slot b.

30NS Vdc

Bv

v

a

b

1

2

Ir_dc

(a) Rotor current flow from segment 1 to 2 (slot a to b)

30 NS Vdc

a

b

1

2vv

B

Ir_dc

(b) Rotor current flow from segment 2 to 1 (slot b to a)

Page 27: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 2727

DC Motor Operation

Page 28: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine IIBy Sintayehu Challa ECEg554:Electrical Machines 2828

DC Motor Operation

? In a dc motor, the stator poles are supplied by dc excitation current, which produces a dc magnetic field.

? The rotor is supplied by dc current through the brushes, commutator and coils.

? The interaction of the magnetic field and rotor current generates a force that drives the motor

|

Shaft

Brush

Coppersegment

InsulationRotor

Winding

N S

Ir_dcIr_dc/2

RotationIr_dc /2

Ir_dc

12

3

45

6

7

8

Polewinding

Page 29: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 2929

DC Motor Operation

? The magnetic field lines enter into the rotor from the north pole (N) and exit toward the south pole (S).

? The poles generate a magnetic field that is perpendicular to the current carrying conductors.

? The interaction between the field and the current produces a Lorentz force,

? The force is perpendicular to both the magnetic field and conductor

(a) Rotor current flow from segment 1 to 2 (slot a to b)

Vdc30 NS

Bv

v

a

b

1

2

Ir_dc

(b) Rotor current flow from segment 2 to 1 (slot b to a)

30 NS Vdc

a

b

1

2

B

v v

Ir_dc

Page 30: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 3030

DC Motor Operation

? The generated force turns the rotor until the coil reaches the neutral point between the poles.

? At this point, the magnetic field becomes practically zero together with the force.

? However, inertia drives the motor beyond the neutral zone where the direction of the magnetic field reverses.

? To avoid the reversal of the force direction, the commutatorchanges the current direction, which maintains the counterclockwise rotation. .

(a) Rotor current flow from segment 1 to 2 (slot a to b)

Vdc30 NS

Bv

v

a

b

1

2

Ir_dc

(b) Rotor current flow from segment 2 to 1 (slot b to a)

30 NS Vdc

a

b

1

2

B

v v

Ir_dc

Page 31: ECEg439:-Electrical Machine II - · PDF fileBy Sintayehu Challa ECEg439:Electrical Machine II 4 DC Machines ?The direct current (dc) machine can be used as a motor or as a generator

By Sintayehu Challa ECEg439:Electrical Machine II 3131

DC Motor Operation

? Before reaching the neutral zone, the current enters in segment 1 and exits from segment 2,

? Therefore, current enters the coil end at slot a and exits from slot b during this stage.

? After passing the neutral zone, the current enters segment 2and exits from segment 1,

? This reverses the current direction through the rotor coil, when the coil passes the neutral zone.

? The result of this current reversal is the maintenance of the rotation.

(a) Rotor current flow from segment 1 to 2 (slot a to b)

Vdc30 NS

Bv

v

a

b

1

2

Ir_dc

(b) Rotor current flow from segment 2 to 1 (slot b to a)

30 NS Vdc

a

b

1

2

B

v v

Ir_dc