ecap: prefinished thermal insulating board thermal insulation technology

ECAP: prefinished thermal insulating board

THERMAL

INSULATION

TECHNOLOGY


ECAPPre-finished Thermal Insultaing panel

Suitable for wall and ceiling application

Rev. 2008-01-20


Panel structureThermal insulating board

Cement based smooting mortar

Anchor-dowel siteBuilt-in in the smoothing mortar

thickness

Anchor-dowel sitebuilt.-in in the smoothing mortar

thicknesswith pre-cut net

Fiberglass netWhithin the smoothing mortar


Thermal insulating board

• smooth edge

• Ecap L in synterized EPS - class 100 ʎD 0,035 W/mk• Ecap L GT in synterized EPS - class 100 additivated with grafite ʎD 0,031 W/mk• mm. 600 x 1200 = m2 0,72• thickness from 30 mm to 200 mm

Panel structure


Cement based smoothing mortar

• weight: approx.1400 kg/m3

• granulometry: mm. 0,6

• water vapour diffusion - µ: approx. 50

• thermal conductivity - ʎD: 0,8 W/mk

• thickness: mm. 2,5 - 3

No smoothing mortar on the edges to facilitate the

plastering and to avoid mechanical tensions

between boards

Panel structure


Anchor-dowel sitesBuilt-in in the smoothing mortar

thickness

• anchor dowels head don’t exceed the mortar surface level

n° 3 anchor-dowel sites each board suitable

Panel structure


Anchor-dowel siteBuilt-in in the smoothing mortar

thicknesswith pre-cut net

n° 2 each board diameter suitable to fit the anchor-dowel head

Panel structure


Fiberglass netBuilt-in in the smoothing mortar

thickness

• weight: 155 gr/m2

• granulometry: mm. 0,6

• resistance to tearing: 46 N/mm

• branded with Ecap logo

• bleeding edge – 10 cmPanel structure


Carton box with description, packed on a pallet, thermal wrapping protection

Number of boards depend on the the thickness

Manual of pose included

Palletization


1. Ceiling thermal insulation

2. External wall thermal insulation

3. Elimination of thermal bridges

4. Internal wall thermal insulation

Applications


Comparison with “traditional

system”

Example:

Thermal insulation with EPS board on a 2 store house wall (70 m2) with a team of 3 workers

Advantages: application time


DAYDAY “TRADITIONAL SYSTEM”“TRADITIONAL SYSTEM” ECAPECAP

11 •Positioning of the starting profile•Gluing of the boards•Positioning of the starting profile•Gluing of the boards

•Positioning of the starting profile•Gluing of the boards•Fixing of the anchor-dowels•Grouting or Finishing

•Positioning of the starting profile•Gluing of the boards•Fixing of the anchor-dowels•Grouting or Finishing

22 Waiting for drying of the glueWaiting for drying of the glue Waiting for the drying of the finishingWaiting for the drying of the finishing

33 •Fixing of the anchor-dowels•Application of the first coat of the smoothing mortar and net fixing

•Fixing of the anchor-dowels•Application of the first coat of the smoothing mortar and net fixing

Application of the primer for the coloured finishing mortarApplication of the primer for the coloured finishing mortar

44 Waiting for drying of the first coatWaiting for drying of the first coat Coloured finishing mortar application (END)Coloured finishing mortar application (END)

55 Application of the second coat of the smoothing mortarApplication of the second coat of the smoothing mortar

66 Waiting for the drying of the second coat of the smoothing mortarWaiting for the drying of the second coat of the smoothing mortar

77

Primer for coloured finsihing mortatPrimer for coloured finsihing mortat88

Coloured finishing mortar (END)Coloured finishing mortar (END)99



TRADITIONAL SYSTEMTRADITIONAL SYSTEM ECAPECAP

Productivity:

8,08 m2/day/person

Productivity:

8,08 m2/day/person

Productivity

14,32 m2/day/person

Productivity

14,32 m2/day/person

+77% m2/day/person+77% m2/day/person

Comparison withTraditional systemComparison with

Traditional system

-55% days to finish the job

-55% days to finish the job



EcapEcap

Larger surfaceLarger surface Further increasing of the speed compare to traditional systems

Further increasing of the speed compare to traditional systems

Regular surface or walls without windowsRegular surface or walls without windows

Further increasing of the speed compare to traditional systems(possibility to use mobile scafhold)

Further increasing of the speed compare to traditional systems(possibility to use mobile scafhold)

Ceiling:Ceiling: Further increasing of the speed compare to traditional systems

Further increasing of the speed compare to traditional systems



EPS “grafite” (Ecap GT):EPS “grafite” (Ecap GT): The built-in finishing protects the EPS from the sun rays and allows its application also in very sunny conditions. It avoids the necessity to cover the scafhold to have the shadow.Protects the board during the stocking period.

The built-in finishing protects the EPS from the sun rays and allows its application also in very sunny conditions. It avoids the necessity to cover the scafhold to have the shadow.Protects the board during the stocking period.

Advantages: technical features


ECAPPre-finished Thermal Insulating Board

for walls and ceiling application

Rev. 2008-01-20

PATENTE

PATENTED BYD BY

ecap: prefinished thermal insulating board thermal insulation technology

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