Add new bearing ring 1061927 (plugs included) 2020-12-012020-06-182020-05-072020-02-072019-03-112018-09-272018-08-092018-07-022018-06-262017-12-202017-10-162017-05-05

Instructions for EC209U added.Worm wheel, frame & lubrication replaced. Spacer added.QSM adapter corrected.Instructions for QSM added.Screws for central lubrication dosing block updated.New photos. Layout/irrelevant.Layout/irrelevant.Layout/irrelevant.Rotation play corrected.Sensor for MACS replaced, new distance 3mm.Adapters for hoses replaced. Spare parts page and Coversheet added.

RQPONMLKJIHG

®engconEC209 - Rotator frameR1022169Drawing No:

Planned document changes:Breifly:

Document changes:Date: Change:

Rev. after change:

COVERSHEET

1 /8

®engconEC209 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

R1022169Drawing No:

2 /8

MACS:

COMMENTSQTYPARTDESCRIPTIONPOS(POS.2-3 included)11056657Rotator frame v.2 EC2091 1630102Bushing WB802 45/50x50 2 1630103Bushing 80/85x403 Grease area in rotator frame

connecting to worm wheel4

11054242Worm wheel 18 holes5 Grease area of worm wheel

connecting to o-ring and bearing ring6

1712401O-ring 160x57 Oil area in rotator frame connecting

to bearing ring8

11016454Bearing ring9Tighten screws in cross patterns. Then torque tighten in cross patterns two times

Adjustment with motor assembled. Tighten by hand while rotating worm wheel. Retighten without hydraulics until nudging worm wheel. Loosen 3cm

25

Torque: 34Nm10612201Screw TX40 M8x3026Loctite 415. Harden 1 minute16000047Magnet 8x5x355 Punch serial no into rotator frame56Part of quick hitch assembly6650101Feather Key57Part of quick hitch assembly1710965O-ring 242x558Part of quick hitch assemblyTorque: 217Nm

186000158MC6S M14x90 12.9 ZFSHL59

Part of quick hitch assembly11055262Supporting plate shim 0,1 mm72Part of quick hitch assembly11055260Supporting plate shim 0,3mm73Part of quick hitch assembly11055258Supporting Plate EC20974Part of quick hitch assembly2611039Washer NL 6mm75Part of quick hitch assembly26000017MC6S M6x16 12.9 ZFSHL76See separate instruction Assemble break support77

2

3

7

1

9

58

26

555

57

56

6

25

8

4

7273747576

25

77

59

®engconEC209 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

R1022169Drawing No:

3 /8

MACS: NB! Distance 3mm: Connector position:

ePS / MACS:

QSM:

COMMENTSQTYPARTDESCRIPTIONPOS 1630102Bushing WB802 45/50x50 2 1630103Bushing 80/85x403Face groove toward worm screw21010758Axial washer (with ear)10 Grease axial washer and bushings

in rotator frame generously11

11016453Worm screw12Note rotation play on module card Rotation play: 0,05mm - 0,20mm13(1016421, 1016422, 1016423 included)11034434Shims kit End Lock 0,3-0,4-0,5 mm14For standard & option MACS11016415End Lock15For option ePS11016557End Lock ePS16Torque: 136Nm86000148MC6S M12x80 12.9 ZFSHL17QTY: 1 for QSM. Assemble before connecting motor to rotator frame

2710157Adapter 401-06-08 90° (3/8''-1/2'')18

2710704Washer GBR08 1/219 1710274Banjo bolt 4451-08 (1/2'')20 1710193Adapter 830-08-06 (1/2''-3/8'')21 1720112Hydraulic motor CL131cc22 2611042Washer NL1223Torque: 136Nm26000150MC6S M12x35 12.9 ZFSHL24See "Central lubrication" Begin lubrication assembly27 2711503Plug Bsp 1/8"28Distance 3mm. Nut torque: 3Nm11043698Inductive sensor M8 PNP MACS52 Use temporary connector to turn

clockwise into position53

11033565Protection ePS/MACS54Part of make up10611301Screw Cover M1282

12

10

22

3

2

14

See instructionePS

54

15 16 ,

Photos on page 7.

82

82

3mm

53

1311

11

11

52

2728

19211920 18

1817

23 24

®engconEC209 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

R1022169Drawing No:

4 /8

COMMENTSQTYPARTDESCRIPTIONPOS 11020539Cylindrical pin ø10x2429 11058993Spacer valve block EC20930See "Valve blocks & Swivels"11025501Valve block & Swivel Complete

without slipring31

(POS.33 included) See "Valve blocks & Swivels"

11030480Valve block & Swivel Complete with slipring DTM

32

11032566Kit slip ring DTM33Assemble before connecting valve block to rotator frame

2710152Adapter 90° 3/8"34

QTY: 8 part of top part assembly13611041Washer NL1035Torque: 79Nm2611503MC6S M10x60 12.9 Geomet36Torque: 79NmQTY: 8 part of top part assembly

9611515MC6S M10x50 12.9 Geomet37

1742804Hose hydraulic motor Long38 17000501Adapter 408-06-0639 1742805Hose hydraulic motor Short40 11021695Mounting plate Central lubrication41See "Central lubrication"11059026Lubrication kit Complete v.242 36000231K6S M5x35 10.9 FZB43 6710901O-ring 9,25x1,7846 11025502Connection block EC209 for slipring47"1" on swivel against "1" on block Guide by number48 2610460Socket Head Screw 10x6049QTY: 5 for option MACS6650409Pipe Plug M26x1,550 11033702Pipe Plug M26x1,5 MACS51

6-ch

MACS:

3639

46

5150

4243

31 32

33

,

47

Photos on page 7.

48

38

34

40

41

29

30

37

3549

35 35

®engconEC209 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

R1022169Drawing No:

5 /8

Without Swivel / QSM

QSM:

EC209U:

MACS:

COMMENTSQTYPARTDESCRIPTIONPOS11058993Spacer valve block EC20930

QTY: 8 part of top part assembly13611041Washer NL1035Part of control system assembly11055574Mounting plate Central lub. QSM44See "Central lubrication"11056598Lubrication kit QSM45QTY: 5 for option MACS6650409Pipe Plug M26x1,550

11033702Pipe Plug M26x1,5 MACS51Part of quick hitch assembly17001306Hose hydraulic motor Short QSM78Part of quick hitch assembly17001307Hose hydraulic motor Long QSM79

11039502Fastening plate EC209U8036000195MC6S M10x25 12.9 ZFSHL81

78

79

50 51

8135

80

30QTY:3

45

44

®engconEC209 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

R1022169Drawing No:

6 /8

COMMENTSQTYPARTDESCRIPTIONPOSQTY: 8 part of top part assembly13611041Washer NL1035Torque: 79NmQTY: 8 part of top part assembly

9611515MC6S M10x50 12.9 Geomet37

Used if required11016499Shims tilt axle 6560 11016461Tilt axial washer61 4611040Washer NL M862 26000145MC6S M8x40 12.9 ZFSHL63 4710968O-ring 9,92x2,6264 2630322Tilt bushing ø65/70x2565 21016460Tilt axle ø6566Torque: 333Nm8610526Socket Head Screw 16x7067 21016458Cylinder axle ø3068 2640413Slotted pin RPE5x2069(POS.71 included)41022942Clamping half Complete70 41016465Rubber spacer clamping half71Part of make up81004801Screw Cover M16 Tilt axle83Part of make up81021468Screw Cover M10 Clamping half84Part of make up11025951Sticker kit - EC20985Part of make up11033120Sticker kit - EC209 GR86For rotation & break play11025956Service package EC20987With tilt axle & cylinder axle11025955Service package EC20988 1922004Service book EC209-EC22689

Top part, service, make up

7169

68 64

engcon

,

70

85 86 87 88 89

84 37

6460 61

65 668367

6362

35

®engconEC209 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

R1022169Drawing No:

7 /8

COMMENTSQTYPARTDESCRIPTIONPOS1742804Hose hydraulic motor Long381742805Hose hydraulic motor Short4011033565Protection ePS/MACS54

Part of quick hitch assembly17001306Hose hydraulic motor Short QSM78Part of quick hitch assembly17001307Hose hydraulic motor Long QSM79

40

38

**

**

Option ePS/MACS

*No torque until control system assembly

54

®engconEC209 - Rotator frame

Dashed lines for overview, mounts on other pages/assemblies. indicates instruction. represents hose.

POS in order of assembly

R1022169Drawing No:

8 /8

Replaced from 2017-04 Used until 2017-04

Replaced by POS.15 from 2016-10

MACS:

Related spare parts

Replaced from 2020-06

COMMENTSQTYPARTDESCRIPTIONPOS(POS.2-3 included)11056657Rotator frame v.2 EC2091

11054242Worm wheel 18 holes5For standard & option MACS11016415End Lock15

17000501Adapter 408-06-0639See "Central lubrication"11059026Lubrication kit Complete v.242Distance 3mm. Nut torque: 3Nm11043698Inductive sensor M8 PNP MACS52Replaced by POS.5 from 2020-0611016452Worm wheel 12 holes90Replaced by POS.42 from 2020-0611021742Lubrication kit Complete91Assemble before connecting valveblock to rotator frame

4710151Adapter 401-04-04 90°92

Replaced by POS.39 from 2017-041710211Adapter 45-06-0693Replaced by POS.52 from 2017-08Distance 4mm. Nut torque: 3Nm

11028045Inductive sensor M8-M12 MACS94

Current location found on p.2Serial number location95

1028628

94

9392

95 1023089

91

90