eb welding,usw, & francis turbine

21
PRESENTED BY Name 1 2 3 4 5 PRESENTATION 2K15

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Page 1: EB WELDING,USW, & FRANCIS TURBINE

PRESENTED BY Name

1

2

3

4

5

PRESENTATION 2K15

Page 2: EB WELDING,USW, & FRANCIS TURBINE

ELECTRON BEAM WELDING

ULTRASONIC WELDING

FRANCIS TURBINE

Page 3: EB WELDING,USW, & FRANCIS TURBINE

ELECTRON BEAM

WELDING

Page 4: EB WELDING,USW, & FRANCIS TURBINE

Electron beam gun.

Power supply.

Control system.

Deflection coils.

Motion equipment.

Vacuum welding

chamber.

Page 5: EB WELDING,USW, & FRANCIS TURBINE
Page 6: EB WELDING,USW, & FRANCIS TURBINE

EBW MACHINE

Page 7: EB WELDING,USW, & FRANCIS TURBINE

ADVANTAGES

Narrow fusion zone.

Reduces distortion.

Extreme precision.

Dissimilar materials can join.

Vacuum chamber gives high purity

weld.

Repeatability by electrical control

system.

Welds up to 95% of the strength of the

base material.

Page 8: EB WELDING,USW, & FRANCIS TURBINE

DISADVANTAGES

High equipment cost.

Time delay when welding in vacuum .

High weld preparation costs.

X-rays produced during welding.

Can cause cracking in some materials.

Page 9: EB WELDING,USW, & FRANCIS TURBINE

APPLICATIONS

Aerospace.

Defense.

Medical.

Automobile.

Nuclear.

Electronic components.

Page 10: EB WELDING,USW, & FRANCIS TURBINE

ULTRASONIC

WELDING

Page 11: EB WELDING,USW, & FRANCIS TURBINE

Sonotrode.

Anvil.

High frequency

transducer.

Page 12: EB WELDING,USW, & FRANCIS TURBINE

ULTRASONIC WELDING MACHINE

ULTRASONICALLY WELDED WIRES

Page 13: EB WELDING,USW, & FRANCIS TURBINE

ADVANTAGES

No melting occur.

Less time required.

Can weld thin sections.

Less distortion.

Can weld dissimilar materials.

65-100% Parent metal strength.

Page 14: EB WELDING,USW, & FRANCIS TURBINE

DISADVANTAGES

High degree of operator skill is

needed.

Equipment cost is high.

Life of equipment is short.

Mostly used to join thin sections.

Page 15: EB WELDING,USW, & FRANCIS TURBINE

APPLICATIONS

Glass and plastics can weld.

Can joint electric and electronic

components.

Fabrication of nuclear elements.

Page 16: EB WELDING,USW, & FRANCIS TURBINE

FRANCIS TURBINE

Page 17: EB WELDING,USW, & FRANCIS TURBINE
Page 18: EB WELDING,USW, & FRANCIS TURBINE
Page 19: EB WELDING,USW, & FRANCIS TURBINE

ADVANTAGES

No head loss at low discharge of water.

High efficiency than pelton wheel.

Operating head can simply controlled.

Less wear compare to pelton wheel.

Page 20: EB WELDING,USW, & FRANCIS TURBINE

DISADVANTAGES

Repair and inspection is harder.

Wear in non dirt free water.

Inspection is difficult.

Water hammer effect is a problem.

Page 21: EB WELDING,USW, & FRANCIS TURBINE