eaton hydraulics - hydraquip...
TRANSCRIPT
Track Drive Motor
Swing Drive Motor
Mobile Directional Control Valve
Hydraulic Remote Controls
Eaton Hydraulics
Eaton-JEILProduct Playbook
100 years of power management
Gets Even Stronger
We’re more powerful than ever
Eaton Corporation is a diversified power management company with more than 100 years of experience providing energy-efficient solutions that help our customers effectively manage electrical, hydraulic and mechanical power. With 2011 sales of $16.0 billion, we’re a global technology leader in electrical components, systems and services for power quality, distribution and control; hydraulics components, systems and services for industrial and mobile equipment; aerospace fuel, hydraulic and pneumatic systems for commercial and military use; and truck and automotive drivetrain and powertrain systems for performance, fuel economy and safety. Eaton has approximately 72,000 employees and sells products to customers in more than 150 countries.
About Eaton
4 Eaton Hydraulics JEIL Product Playbook
Strategic RationaleThis acquisition is a significant commitment from Eaton to the global construction equipment market. Jeil products provide Eaton with a market-proven, low-cost portfolio of hydraulic components for the fast-growing excavator market, the largest single platform in the hydraulics industry. The portfolio includes track drive motors, swing motors, mobile control valves and hydraulic remote controls that complement our existing product offering and enables us to better serve both mature and emerging global markets with a broader range of power management and motion control solutions that meet or exceed our customer’s expectations. The combination of Jeil Hydraulics’ product development, intimate platform knowledge and strong customer relationships in this key segment combined with Eaton’s manufacturing expertise, supplier network and global market presence provides us with a unique combination of strengths that will significantly improve our presence
and strengthen future growth in the very important construction machinery space on a global basis. Importantly, the Jeil acquisition gives us a significant position in the Korean market and an important manufacturing footprint in one of Asia’s lower cost advanced industrial economies.
About JeilJeil Hydraulics is one of the largest manufacturers of hydraulic components in South Korea. Headquartered in Busan, Jeil manufactures a range of motors and control valves designed and developed mainly to serve the rapidly expanding mobile construction equipment markets of Asia. The products have high acceptance with over 6 million units in the field. Jeil is No.1 manufacturer of Hydraulic Remote Controls in global excavator market with high durability and reliability. The business, which was founded in 1978, employs approximately 133 people and achieved 2011 sales of US$189 million. Key customers
include: Doosan, Hyundai, Sany, Strong, XCMG, Foton, Yuchai, Sunward, LiuGong, Jesung and McSun.
About BusanLocated at the southeastern tip of South Korea, Busan, with a population of nearly four million, is the country’s second largest city. Recognized as one of the largest port cities in the world, Busan is a significant industrial, commercial and logistics hub in Northeast Asia serving as a major gateway connecting the Pacific Rim with the Eurasian continent. Additionally, Busan has excellent resources including modern infrastructure and a highly educated and skilled workforce as well as access to such prestigious research and development institutions as the Fraunhofer Institute for Applied Material Research, Rolls-Royce University of Technology and the APEC (Asia-Pacific Economic Cooperation) Climate Center.
“The acquisition of Jeil Hydraulics provides Eaton with a well-established portfolio of hydraulic components for the construction equipment market in Asia,” said William R. VanArsdale, president, Eaton’s Hydraulics Group.
5Eaton Hydraulics JEIL Product Playbook
More comfort More control
6 Eaton Hydraulics JEIL Product Playbook
Track Drive Motor
Swing Drive Motor
Hydraulic Remote Controls
JMV Series
JMF Series
HRC Series
Mobile Directional Control ValveCMJ Series
7Eaton Hydraulics JEIL Product Playbook
Power up with Eaton
Track Drive Motor JMV Series
Product Offering Features & Benefits Typical ApplicationsPropel and Winch• Integrated gearbox with 2-speed
axial piston motor
•Rated pressure from: 214 ~ 365 bar
•Displacement from: 16cc ~ 274cc
•Suitable from: 1.5ton ~ 50 ton excavator/vehicle application
• Integrated relief, counterbalance and anti-cavitation valves
• Integrated fail-safe mechanical parking brake
•High performance and reliability, high market acceptance with over half million units in the field
•Lower power loss, higher mechanical and volumetric efficiency
• Improved design for higher start up torque and efficiency
•Optimum design ensures smooth start/accelerate and decelerate/stop
•Compact design with high power density
•Auto-shift from high speed, low torque, to low speed high torque and vice versa
•Compatible fit for most popular installation requirements in the market
•Excavator and mini excavator
•Crawler crane
•Winch
•Combine harvester
•Windrow turning
•Rotary drilling
•Horizontal directional drilling
•Paver
•Asphalt milling
•Special crawler vehicle
8 Eaton Hydraulics JEIL Product Playbook
Swing Drive Motor JMF Series
Less shocks, more efficiency
Product Offering Typical ApplicationsSwing• Integrated gearbox with axial
swash plate type piston motor
•Rated pressure from: 190~320 bar
•Displacement from: 23cc ~ 250cc
• Integrated fail-safe mechanical brake
•High performance and reliability, high market acceptance with over 400,000 units in the field
•Mechanical shocks minimized through integrated valve design ensuring a smooth energy absorbing transition during start/acceleration and deceleration/stop
•Lower power loss with higher mechanical and volumetric efficiency
•Compact design with high power density
•Compatible with most popular installation requirements in the market
•Excavator and mini excavator
•Concrete pump
•Crane
•Drilling
Features & Benefits
9Eaton Hydraulics JEIL Product Playbook
Mobile Directional Control Valve CMJ Series
Lower power loss, higher efficiency
Product Offering Typical Applications•Open centre valve
•Sectional•Two flow options available:
60 LPM; 80 LPM•Rated pressure 230 bar •Up to 11 sections•Manual & hydraulic remote
actuation•Low friction seals and wipers
•Monoblock•Two flow options available:
150 LPM; 220 LPM•Rated pressure 360 bar•Negative flow control•Hydraulic remote actuation•Low friction seals and wipers
•Excavator and mini excavator
•Backhoe loader
•Horizontal directional drilling
•Forklift
•Agricultural machinery
Features & Benefits•High reliability and durability, high
market acceptance with more than half million sections in the field
•Low pressure drop and low noise through optimized design of oil path
•Flexible configuration for multiple function and control options
•Low hysteresis valve design with high response speed
•Low leakage resulting from close tolerances on spools and housing designs
• Integrated boom holding, flow regeneration and priority functions
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Hydraulic Remote Control HRC Series
Precise performance through precise control
Product Offering Typical Applications•Rated flow: 8~30 LPM
•Output Pressure: 0~30 bar
•Maximum inlet pressure: •50 bar for aluminum•100 bar for cast iron
•Wide variety of joystick options: standard lever, ergonomic multi-axis and pedal operated for various applications
•High durability and reliability, high market acceptance with over 5 million units in the field
•Excellent pressure metering capability ensures excellent response and provides precise control of work functions
•Requires minimal operator effort, resulting in higher machine productivity
•High and consistent performance guaranteed over a wide range of temperature (-20oC ~90oC)
These valves are suitable for all applications requiring precise proportional hydraulic remote control, including but not limited to:
•Excavator and mini excavator
•Skid steer loader
•Wheel loader
•Backhoe loader
•Crane
•Horizontal directional drilling
•Rotary drilling
•Rough terrain lift truck
Features & Benefits
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Expanding Eaton's platform solutions
12 Eaton Hydraulics JEIL Product Playbook
Selection Reference
Propel Circuit Work CircuitVehicle Management
System
Eaton-Jeil Products Track Drive Motor Swing Drive MotorMobile Directional Control Valve
Hydraulic Remote Control
Construction Segment
Crawler excavator • • •
Mini excavator (<6 ton) • •(5-6ton) •(5-6ton) •
Wheeled excavator •
Crawler crane •
Windrow turner •
Rotary drilling • •
Horizontal directional drilling • • •
Paver •
Asphalt milling •
Special crawler vehicle •
Concrete pump •
Backhoe loader • •
Wheel loader • •
Agriculture Segment
Combine harvester •
Material Handling Segment
Crane • •
Lift truck • •
Application Matrix
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Opening up new opportunities on excavators
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Eaton-JEIL Kawasaki Kayaba Nabtesco Tongmyung
1.5 Ton TM JMF-016 NA MAG-18V-230F NA NA
3.5 Ton TM JMV-023/15 NA MAG-33V-550F GM04VA NA
5 Ton TM JMV-044/22 DNB 08D MAG-50V-800 GM06VA TM07VA
7 Ton TM JMV-047/27 NA NA GM10VA DM09VA
8 Ton TM JMV-053/31 NA NA GM10VA DM09VA
11 Ton TM JMV-067/41 DNB 15B MAG-85VP-1800E GM21VA TM10VD
14 Ton TM JMV-076/45 DNB 15B MAG-85VP-2400E GM21VA TM18VC
22 Ton TM JMV-147/95 NA MAG-170VP-3800G GM38VB TM35VA
25 Ton TM JMV-168/102 NA NA GM38VB TM40VC
29 Ton TM JMV-155/89 DNB 50D MAG-230VP-6000 GM60VA TM50VC
33 Ton TM JMV-173/101 DNB 50D NA GM70VA TM60VD
36 Ton TM JMV-185/114 DNB 50D NA GM70VA TM70VC
45~50 Ton TM JMV-274/172 DNB 60D NA GM85VA TM100VD
Eaton-JEIL Kawasaki Kayaba Nabtesco Sunjin Hyest
3.5 Ton SW JMF-023 NA MSG-27P-16E NA NA SG010E
5~6 Ton SW JMF-033 M2X22-RG015 MSG-27P-23E NA SDS50 SG015E
5~6 Ton SW JMF-036 M2X22-RG015 MSG-27P-23E CS04 SDS60 SG015E
7 Ton SW JMF-043 NA MSG-50P-21 CS04 SDS60 SG025E
8 Ton SW JMF-053 M2X45-RG035 MSG-50P-21 CS05A SDS60 SG04E
13 Ton SW JMF-068 M2X63-RG06 NA CS05A SDS140 SG04E
18 Ton SW JMF-118 NA NA CS09N SDS170 SG08E
22 Ton SW JMF-151 M5X130-RG10 NA NA SDS220 SG08E
30 Ton SW JMF-195 M5X180-RG20 NA NA SDS300 SG15E
36 Ton SW JMF-250 NA NA NA SDS360 SG20E
Competition Cross Reference by Product - Excavator
Track Drive Motor
Swing Drive Motor
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Getting to know Jeil
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Frequently Asked Questions
What’s the purchasing channel for existing Jeil Distributors?
In the short term nothing will change, business as usual. In the coming months, the business-run team and integration team will be working with individual locations to determine the best short-term and long-term approaches. The important point here is that we maintain sales volumes in the short term while future channel strategies are developed.
Who will cover service to the customer?
While the existing Jeil organization will facilitate customer support issues together with the Asia-Pacific (A-P) product marketing team, individual countries and their channel partners will be responsible for after-market service and support.
Who do I contact for more information?
For Korean Business: [email protected] NA Business:[email protected] EMEA Business:[email protected]
For all other A-P and Global Business:[email protected] further information and market support:[email protected] or [email protected]
For Application Support:[email protected] or [email protected]
Is there any price change for Jeil products in the market?
While we still have to evaluate the market and our costs, the intention is to maintain the Jeil product line at current competitive pricing levels in line with market value.
What’s the market focus of Jeil? What about their market share in the focused platform? What were the sales volume and revenue in 2011?
Jeil’s focus has been in the construction equipment market and more specifically the mini, midi and large excavator segments. Market share in Korea is approximately 30% while we estimate their global share at around 4%. Sales volume in 2011 was 324 thousand units valued at $189 Million.
What are typical lead times for Jeil products?
The standard lead time ex-work is eight weeks for mobile directional control valves and six weeks for swing drive motors, track drive motors and hydraulic remote controls. However, should you require shorter lead times or product outside the preferred specification, contact Eaton representative for further information.
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Frequently Asked Questions
How can we buy Jeil Products (inter-company)?
Step 1: Your local finance people create an Inter-company account in your MfgPro and Oracle
Operation Ledger Code: 3535Company Name: Jeil Hydraulics Co. LtdAddress: 526 Shinpyeong-dong, Saha-gu, Busan, 604-836 South Korea
Payment Term: Net 60 daysBank Details: IBK Account Number: 098-021881-56-00023Swift Code: IBKOKRSE
Step 2: Maintain inter-company TP in MfgPro for all existing model codes. For all non-standard products, please contact [email protected], [email protected] or [email protected]
Step 3: Your local SCM team should send the PO to 3535 Eaton Jeil facility with a copy of “Customer Trading Application” form (for the 1st PO only) by fax, email attachment or courier
Company Name: Jeil Hydraulics Co. LtdAddress: 526 Shinpyeong-dong, Saha-gu, Busan, 604-836 South Korea
Attention: HyunDal Kim or JunYong Park (back-up), Customer Service Support (CSS)E-mail Address: [email protected] or [email protected] Number: +82 51 205 7456
Step 4: Jeil CSS team will need to open a new account via finance with trading partner details in Jeil ERP system
Step 5: Jeil CSS team will enter the PO into Jeil ERP system and acknowledge receipt of PO and advise estimated delivery date by email
Step 6: The normal lead-time is ex-work 6 weeks for motors and HRC valves and 8 weeks for mobile directional control valves CMJ. Normally Jeil logistic team will ship products, ex-factory fully packaged, by sea-freight through Eaton global forwarder. At the same time, Jeil finance team will generate the invoice to trading partner ledger accordingly
Step 7: The invoices are being mapped to Oracle account for Eaton reporting purposes to recognize the correct trading partner ledger and amounts.
Step 8: Trading partner will settle the invoice within 60 days terms
How can we buy Jeil Products (customer)?
Contact your local Eaton Sales Representative or Customer Service contact.
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Frequently Asked Questions
How can we buy service parts?
In the same way as you order standard Jeil products, see the instruction “How can we buy Jeil Products?” above.
How about warranty and service terms for Jeil Products?
For Eaton inter-company sales, Eaton’s standard inter-company warranty policy applies.For end customers’, warranty undertakings published in the standard terms and conditions of sale apply.
Where can I find further information on service and spare parts?
Service literature and recommended spare parts for Jeil products are currently under review and separate service literature documentation will be released in early October, 2012.
19Eaton Hydraulics JEIL Product Playbook
Eaton Hydraulics Group USA14615 Lone Oak RoadEden Prairie, MN 55344USATel: 952-937-9800Fax: 952-294-7722www.eaton.com/hydraulics
EatonHydraulics Group EuropeRoute de la Longeraie 71110 MorgesSwitzerlandTel: +41 (0) 21 811 4600Fax: +41 (0) 21 811 4601
Eaton Hydraulics Group Asia PacificEaton Building4th Floor, No.3 Lane280 Linhong Rd. Changning DistrictShanghai 200335ChinaTel: (+86 21) 5200 0099Fax: (+86 21) 5200 0400
© 2012 Eaton CorporationAll Rights Reserved Document No. E-HYGN-MR008-EAugust 2012