e parts tutorial

0Daimler Trucks

eParts Catalog Tutorial

DD Platform and Mercedes-Benz Engines

Specifications are subject to change without notice. Detroit Diesel and the Spinning Arrows design are registered trademarks of the Detroit Diesel Corporation. Copyright ©

2009, Detroit Diesel Corporation. All rights reserved. Detroit

Diesel Corporation is a Daimler company.

eParts GuideTable of Contents

General eParts Topics:Navigating eParts

eParts Catalog Features and Functions

DD Engine Platform and MBE Engine Catalog Instruction

Aftertreatment Systems Overview

Full eParts Tutorial

Shopping Cart Function

Specific eParts Topics: Series 60 and DD Platform/MBE Catalog Structure Comparison

DD Platform and MBE Catalog Structure

DD Platform and MBE Design Group Structure

Design Group Key

How to find the Aftertreatment Assembly Number on Vehicles

How to find the Aftertreatment Assembly Number in PartsPro

eParts Aftertreatment Systems Updates

How to Login to eParts from DDCSN

How to Navigate from PartsPro to eParts Catalog

How to Navigate between Engine Series

Display Features

Contact Us

SAA Groups

Part Supersessions

Serial Number Breaks

Assembly and Sub Assembly Parts

Data Card Example

How to Look up MBE 900 and 4000 Aftertreatment Systems

How to Look up DD Platform Aftertreatment Systems

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Purpose of New Tutorial

• In 2010 all Engines built by Detroit Diesel will follow Mercedes-Benz cataloging formats. This tutorial serves as your information bridge to these cataloging standards now implemented for DD Platform Engines.

• New Information Includes:

Enhanced Navigation

Key eParts Features and Functions

Detailed Information on Mercedes-Benz Cataloging Standards

Aftertreatment Devices (ATD)

Introduction

Main Menu

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CONTACTS

• eParts catalog support, questions and concerns: [email protected] In addition, please e-mail any suggestions for eParts catalog enhancements. We appreciate all feedback and continue to optimize eParts for your use.

• Detroit Diesel Customer Support Center: 313-592-5800 or [email protected]

Introduction

Main Menu

mailto:[email protected]


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Before you begin…• This Tutorial is a living document, updates and new information will be

added as required.

• Yellow Information Boxes and Red Arrows are located throughout the eParts catalog tutorial to highlight steps, provide tips and call attention to important information.

Important !

Introduction

FYI !

• The Tutorial often requires more than one slide to fully explain a concept. For this purpose a note indicating “Continued on next slide” will appear at the bottom of the slide where required.

• Clicking the Main Menu Link on the bottom left of each slide will return you to the Table of Contents (TOC) page.

Continued on next slideMain Menu

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Table of Contents

• Section 1: Navigation

• Section 2: Catalog Features and Function

• Section 3: DD Engine Platform and MBE Catalog Instruction

• Section 4: Aftertreatment Systems

Introduction

Main Menu

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Section 1: Navigation

Main Menu

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• Login through DDCSN (Detroit Diesel Customer Support Network) website.• DDCSN, User ID and Password are required.


eParts Login Screen from DDCSN

1. Enter ID and Password

2. From DDCSN homepage select “Links” drop-down menu.

3. Select “eParts catalog”

Main Menu

Continued on next slide

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eParts Login Screen from DDCSN

Watch for Important Announcements!

4. eParts Catalog Main Page display.

Main Menu Continued on next slide

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eParts Login from PartsPro


1. Enter the last six digits of the Vehicle Identification Number (VIN).

2. Select “Major Components”


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3. Select the Engine Serial Number

4. Select “Retrieve”



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5. Link from PartsPro automatically opens eParts catalog to the engine serial number.

Main Menu

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eParts Catalog Flowchart


Series 60 DD15, DD13 MBE

eParts Catalog

MBE DD15, DD13 Series 60

Select Category

Select

Group

Select

Sub-Group

View

Parts

Enter Engine Serial Number

Select

Design Group

Select

Sub-Group

View

Parts

Select

Design Group

Select

Sub-Group

View

Parts

Select

Model

Select

Design Group

Select

Sub-Group

View

Parts

Select

Category

Select

Group

Select

Sub-Group

Select

Model

Select

Design Group

Select

Sub-Group

View

PartsSelect

Type

View

Parts

*Step interchangeable.

*

SelectEngine Series

Serial Number Navigation Engine Series Navigation

Main Menu

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Serial Number Navigation


1. Enter Engine Serial Number on eParts Catalog Main Page

2. Press “Enter” on your keyboard or click the blue button

Recent serial number searches are saved.

Simply select drop-down menu to view.

Main Menu Continued on next slide

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Serial Number Navigation


3. Catalog displays Serial Number information.

Main Menu

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Navigating by Engine Series (example: Mercedes-Benz)


1. Select MBE from the “Engines” drop-down menu on eParts Catalog Main Page.

Navigating by the Engine Serial Number (previous example) is the recommended method when using eParts Catalog. Navigating by the

Engine Series and Model are for reference to help identify parts.


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2. Select the required Mercedes-Benz Engine Series from the drop-down menu.


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3. Select the required Model from the drop-down menu.


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4. eParts Catalog displays the Model information.

Main Menu

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Navigating by Engine Series (example: DD15)


1. Select DD15 from “Engines” drop-down menu on eParts Catalog Main Page.

All DD Platform Engine Series have Identical Navigation


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2. Select the required Model from the drop-down menu.


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3. eParts Catalog displays the Model information.

Main Menu

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Section 2: Catalog Features and Function

Main Menu

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Display Features• eParts display can be optimized to fit your viewing requirements.

Section 2: Catalog Function and Features


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Display Features


• Select “Hide Tree” to minimize navigational tree and increase the size of the image window.

Select “Show Tree” to return to the default display.

Main Menu

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DD13, DD15 and MBE Image Toolbar Functions


Scale picture to fit windowScale picture width to fit window

Scale picture to 100%Zoom

Zoom InPan Mode

Show or Hide all hotspotsVendor Link

Main Menu

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Selecting Parts and Shopping Cart Function

• Parts have “hotspot” imaging callouts that automatically highlight the part and part number when selected.


Move your curser over the desired part and “Click”.


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1. Select “Add to Cart” to move selected item into the Shopping Cart

2. Shopping Cart will automatically display.

Selecting “X” does not delete recently added items.

It removes the display window and allows for continued

navigation through eParts.

Select “View Cart” at any time to bring back the Shopping Cart display.


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• Shopping Cart toolbar allows you to Print, Add Items, Copy Items to Microsoft Excel and Remove Items.

• Editable Quantity

• List Price

• Extended Price

• Checking the “Remove Item” box and selecting “Remove” from the toolbar will remove selected part.


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• Changing the Water Pump Quantity reflects in the Extended Price

Main Menu

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Switching Engine Series Display

1. To instantly switch to another Engine Series select Engines dropdown.

2. Select required catalog (example: MBE)



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Switching Engine Series Display


3. New Catalog displays (example: DD15 to MBE).

Main Menu

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Section 3: DD Platform and MBE Catalog Instruction

Main Menu

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DD15 Design Group and Series 60 Category Comparison

Section 3: DD Engine Platform and MBE Catalog Instruction

DD Platform and MBE have Identical Catalog Structures


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Catalog Structure (example: DD15)

• 92L is the DD15 Catalog Number.

• The Catalog Number is specific to the engine series.

• Numbers 01 through 49 are the Engine Design Groups

• Design Groups are a grouping standard established by Mercedes- Benz Engineering.



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Design Groups with associated Sub-Groups (example: DD15)

01 ENGINE HOUSING 01.005 DESIGN GROUP ORIENTATION TABLE 01.010 ENGINE 01.015 CYLINDER CRANKCASE,COVER,GASKET KIT 01.030 TIMING CASE 01.060 OIL PAN & OIL LEVEL DISPLAY 01.075 CYLINDER HEAD,VALVES,GASKET KIT 01.105 CYLINDER HEAD COVER 03 MOVING PARTS 03.015 CRANKSHAFT AND FLYWHEEL 03.045 CONNECTING ROD AND PISTONS 05 ENGINE TIMING 05.015 CAMSHAFT AND TIMING PARTS 07 INJECTION SYSTEM 07.020 HIGH-PRESSURE PUMP 07.090 FUEL LINES 09 FUEL FILTER AND TURBOCHARGER 09.030 FUEL FILTER 09.075 TURBOCHARGER 13 AIR COMPRESSOR 13.030 AIR COMPRESSOR

14 INTAKE AND EXHAUST MANIFOLDS 14.015 INTAKE MANIFOLD 14.090 EXHAUSTGAS RECIRCULATION 15 ENGINE ELECTRICAL EQUIPMENT 15.010 ENGINE ELECTRICAL EQUIPMENT 15.030 ALTERNATOR 15.045 ATTACHMENT PARTS USED FOR ALTERNATOR 18 ENGINE LUBRICATION 18.015 OIL PUMP 18.045 OIL FILTER AND OIL COOLER 18.060 OIL LINES 20 ENGINE COOLING 20.015 WATER PUMP 22 ENGINE ACCESSORIES 22.015 ENGINE SUPPORTS AND ATTACHMENT PARTS 23 POWER STEERING PUMP 23.015 POWER STEERING PUMP 23.075 A/C COMPRESSOR 49 EXHAUST GAS AFTERTREATMENT 49.100 PARTICLE FILTER SYSTEM



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Complete Design Group and Sub-Group Reference



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SA Groups

• SA Groups are also referred to as “Z” or “SAA” Groups.

• Functional Description: Parts List Variant; The DD13, DD15 and MBE Bill of Material or “Data Card” is comprised of SA groups specific to the engine serial number.

• SA Group Layout (example): 537075 01

Fun Fact: SAA is an acronym for the

German Term: Jondes-

Ausfuhrungsnrten

Parts List

Type of Variant



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SA Groups (example: DD15 Water Pump Assembly)

• In this example the Water Pump, Gasket and Bolt are All contained within SA 53703714.

• Attaching part used in two different SA groups. Note the different variant numbers: 01 and 02 .



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SA Groups (example: DD15 Data Card)

Design and Sub-Groups SA Groups 01 Engine Housing / Engine Case 09 Fuel Feed Pump / Pressure Pump / 18 Oil Pump / Lubricating Line

Cylinder Crankcase 53700003 Sender Unit 53701501 Oil Pump 53700603Cylinder Head 53700103 Exhaust Gas Turbocharger 53702706 Locking Parts 53702801Injector Nozzle 53700301 Fuel Filter 53703805 Locking Parts 53702808

Oil Spray Nozzle 53700501 Shield Plate 53706601 Oil Filter 53703714Cylinder Head Cover 53700703 Power Turbine For Exhaust Gas Energy Usage 53708901 Oil Supply Unit 53705106

Timing Case 53700803 Transmission and Clutch for Exhaust Gas Energy Usage 53709001 Oil Line - Exhaust Gas Turbocharger 53705206Crankcase Cover 53701003 Exhaust Lines for Exhaust Gas Energy Usage 53709103 20 Engine Cooling

Sender Unit 53701501 Air Intake Pipe 53710002 Sheave Pulley 53701101

Locking Parts 53702801 13 Air Compressor Thermostat 53701601Locking Parts 53702808 Air Compressor 53700402 Oil Filter 53703714

Guide Tube - Oil Dipstick 53702906 Locking Parts 53702801 Cooling Water Outlet 53704202Oil Dipstick 53703006 Locking Parts 53702808 Belt Tightener 53706801

Cylinder Crankcase Breathing 53703101 Coolant Line 53705803 Coolant Collecting Pipe 53709206Engine Plate 53704704 14 Intake Manifold / Exhaust Manifold & EGR 22 Engine Suspension / Engine Accessories Engine Plate 53704707 Sender Unit 53701501 Suspension Eye 53704401

Oil Pan 53705003 Charge Air Elbow 53703203 Engine Support 53705406Cylinder Head Gasket 53707203 Exhaust Manifold 53703306 49 Exhaust Gas Aftertreatment

Camshaft Housing 53710503 Shield Plate 53706601 Particulate Filter System 53711107Engine Brake Solenoid Valve 53711501 Control, EGR 53707001

03 Moving Parts / Engine Components Radiator, EGR 53707303Vibration Absorber 53700903 Lines, EGR 53707403

Flywheel 53701906 Cold Boost Air Pipe 53708003Piston 53702203 Air Preheating Intake 53708202

Connecting Rod 53702303 Metering Device 53709301Main Bearing Parts Kit 53702403 15 Electrical Equipment in engine

Crankshaft 53702503 Unit Support 53701801Basic Gear Drive 53707603 Engine Control Unit 53704001

Connecting Rod Bearings 53709803 Cable Harness (Wiring Harness) 53706203

05 Timing / Timing and Chain Drive Basic Gear Drive 53707603

Gear Drive, Special Installations 53707804 Camshaft Housing 53710503

07 Injection Pump Fuel Distributor 53701403

High Pressure Fuel Lines 53704603Low Pressure Fuel Lines 53706005

High Pressure Pump 53707501

Reference Only; Not Available in eParts


Main Menu

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Part Supercession

• Part Supercession details are listed in the footnotes underneath the part number.

• In this example three cylinder heads are superseded within the same SA Group (53700103).

Section 3: DD13, DD15 and MBE Catalog Instruction

Main Menu

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Part Supercession with Serial Number Breaks

• “BIS MOTOR 004462” Translated: “To Engine 004462”. Exhaust Manifold piece in example has usage to engine: 472901S0004462.

• “AB MOTOR 004463” Translated: “From Engine 004463”. Exhaust Manifold piece in example has usage from engine: 472901S0004463.

• Serial number in example: (472901S0007200), requires part number A4721420901 for service.


Main Menu

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Assembly & Sub Assembly Components

• Not all component parts of assemblies have callouts or display in the image.

• Assembly components are denoted with a colon ( : ) prefix under the assembly part number.

• Sub-Components of these assembly components are denoted with a double colon ( :: )


Main Menu

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Section 4: Aftertreatment Systems

Main Menu

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Aftertreatment System Cataloging

• The Series 60 Catalog lists all DD Platform and MBE Aftertreatment Assemblies released by Detroit Diesel.



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• Obtain the ATD Assembly Number before using the Series 60 Catalog to look up ATD information.

• The ATD Assembly can be obtained from the PartsPro system or the physical Tag attached to the ATD on the Vehicle.

• Using the Series 60 Catalog to access MBE Aftertreatment information is the current process.

• A portion of DD Platform Aftertreatment Assemblies are associated with the engine serial number. These can be accessed by navigating eParts using the engine serial number. If the Aftertreatment information is missing, obtain the ATD Assembly number and follow the process outlined for looking up MBE Aftertreatment information.

Aftertreatment System Cataloging


Main Menu

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ATD Assembly Number Locations (Vehicle ATD TAG)


Main Menu

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Aftertreatment Assembly Number Location (PartsPro)

1. Enter last six digits of the Vehicle Identification Number (VIN)

2. Select “Retrieve Design Group”



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3. Design Group screen display

4. Select Design Group 49 “Exhaust”

5. Select “Retrieve Design Subgroup”



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6. Design Subgroup screen display

7. Select Muffler/ DPF ATD

8. Select “Retrieve Parts List”



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9. Screen defaults to “BOM Footnote” Tab

10. Select “Bill of Materials” Tab



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11. Bills of Material screen display

12. ATD Assembly Number display

13. “DBZ” prefix for ATD Assembly Number is specific to PartsPro and is not recognized within eParts Catalog.


Main Menu

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Current Process for Accessing MBE 900 and 4000 Aftertreatment Information

1. Open Series 60 Catalog from the Engine drop- down menu.

Do NOT Enter an Engine Serial Number

X



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2. Select 06 “Exhaust System”

3. Select 6.2B “Aftertreatment Systems”

4. Select 6.2B600 “Filter Assembly, Particulate (ATD)”

5. All ATD Assemblies released by Detroit Diesel appear




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6. Select ATD Assembly Number obtained from PartsPro or the Vehicle. (example: A6804901592)




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7. ATD image and all serviceable components display.

Select Callout to highlight item in Parts

List and for adding items to shopping cart


Main Menu


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Accessing DD Platform Aftertreatment Systems: Serial Number Navigation (example: DD15)

1. Enter Engine Serial Number.



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2. DD15 catalog opens and displays the engine serial number information.




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3. Select 49 “Exhaust Gas Aftertreatment”

4. Select 49.100 “Particulate Filter System”




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5. ATD Assembly Number (Particulate Filter) displays.

Ignore All parts listed under the ATD

Assembly (Particulate Filter) Number.

If ATD Assembly (Particulate Filter) Number does not

display, please obtain ATD Assembly Number

from Vehicle or PartsPro and follow current MBE

process.




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6. Select ATD Assembly Number (Particulate Filter) obtained in Parts List (example: A6804901592)




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7. ATD image and all serviceable components display.


Main Menu


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Contact Information

• We appreciate your feedback! Please e-mail questions, comments or topic suggestions for future tutorial updates to:

[email protected]

Tutorial Contact Information

Main Menu


eParts Guide forDD Platform and MBE Engines

End of Tutorial Thank You !

Specifications are subject to change without notice. Detroit Diesel and the Spinning Arrows design are registered trademarks of the Detroit Diesel Corporation. Copyright ©

2009, Detroit Diesel Corporation. All rights reserved. Detroit

Diesel Corporation is a Daimler company.

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