DYNAMIC POSITIONING CONFERENCEOctober 14-15, 2014

RELIABILITY

Applying Agile to DP FMEAs

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Ajay Kaushik Prakash Chavan

APPLYING AGILE TO DP FMEA’S

- Ajay Kaushik- Prakash Chavan

Agenda 1. What is Agile Methodology 2. Why apply Agile to DP FMEA’s 3. How to apply Agile to DP FMEA’s4. FMEA Process Improvements5. Risk Management 6. Conclusion

WHAT IS AGILE METHODOLOGY?

• Agile management or agile project management is an iterative and incremental method of managing the design and build activities for engineering, information technology, and new product or service development projects in a highly flexible and interactive manner.(Wikipedia)

• Part of the delight in using agile methods is the ability to escape from the boundaries of process, procedure, policy, practices and politics and do what is needed in whatever way makes the most sense to get the job done. (Parker)

Focus on Iterative and IncrementalHighly Flexible and InteractiveSmaller Deliverables

WHY APPLY AGILE TO DP FMEA’S?

FMEA CONSULTANT

What Format ?FMEA Vs FMECA?

Worksheet Format?

Sub-System Format?

Sea-Trials Test Format ?

Which Guidelines & Standards?

MTS, IMCA, DNV, ABS, BV, Lyods, IRS

etc.

Which Editor?Microsoft Word

ExcelOpen Office

Reuse old data in new format?

Block Diagram or Boundary Diagram?

Things to Track !

Concerns RegisterConcerns Register

Maintenance Register

Recommendations

& Action Taken

Register

Owner Review & Comments Tracking

How To Apply Agile To DP FMEA’s

Sprint Planning Execution Sprint Review Deliver

Average5 DaySprint

OWNER FEEDBACK

Acceptance Criteria

System Boundary

Design Intent

Operational Modes

Block Diagram

Fire and Flood Protection Analysis

FMEA WorkSheets

Sub-System Testing

Summary

Compliance Statement

Technical Query Register

Test Cases

Attachments

Configurations

Sta

ndar

dize

d S

ub-S

ectio

ns /

Wor

kshe

ets

DN

V-R

P-D

102

Worksheets

Sections

Diagrams

Causes

Effects

Detect.

FATDockSea-Tr.

Sim.

RPN

Registers

Conclusions

Reco’s

Assump.Mainten.Concern

Query

Sprint DEBT

Sub-System Sprint Overview

Inputs Available

Drawings

Design Docs

Datasheets

Elect.

Mech.

Struc.

Instal.

How To Apply Agile To DP FMEA’s

Vessel FMEA Initiation

To Do(Rolling List)

Initiation

Class Review

Executive Summary

Introduction

Vessel Information

Vessel Application

Operating Env. Conditions

Scope Of FMEA

WCFDI

SYSTEMS

Power Systems

Machinery Systems

Thruster Systems

Power Systems

Engine Systems

DP System

Emergency Stops

Other Systems

CAMO

TAM

Recommendations

Conclusions

Appendices

CLASS FEEDBACK

FOR REVIEWFMEA REPORT(VERSION – X)

APPROVEDFMEA-REPORT & SEA TRIALS

ANNUAL SEA-TRIALS AND

TEST RESULTS

Final Report& Maintenance

Stan

dard

ized

repo

rt st

ruct

ure

as p

er s

peci

ficat

ions

issu

ed b

y M

TS /

DN

V-G

L / A

BS /

LYO

DS

/ BV

FMEA DEVELOPMENT USING AGILE PHILOSOPHY

Electrical Sub-System

Doing Sprint To Do Sprint Doing Sprint Review Deliver

Average10-12 Day

Sprint

OWNER FEEDBACK

Acceptance Criteria

System Boundary

Design Intent

Operational Modes

Block Diagram

Fire and Flood Protection Analysis

FMEA WorkSheets

Sub-System Testing

Summary

Compliance Statement

Technical Query Register

Test Cases

Attachments

Configurations

Stan

dard

ized

Sub

-Sec

tions

/ W

orks

heet

s D

NV-

RP-

D10

2

Worksheets

Sections

Diagrams

Causes

Effects

Detect.

FATDockSea-Tr.

Sim.

RPN

Registers

Conclusions

Reco’s

Assump.Mainten.Concern

Query

Machinery Sub-System

Doing Sprint To Do Sprint Doing Sprint Review Deliver

Average2-3 DaySprint

OWNER FEEDBACK

Acceptance Criteria

System Boundary

Design Intent

Operational Modes

Block Diagram

Fire and Flood Protection Analysis

FMEA WorkSheets

Sub-System Testing

Summary

Compliance Statement

Technical Query Register

Stan

dard

ized

Sub

-Sec

tions

/ W

orks

heet

s D

NV-

RP-

D10

2

Test Cases

Attachments

Configurations

Worksheets

Sections

Diagrams

Causes

Effects

Detect.

FATDockSea-Tr.

Sim.

RPN

Registers

Conclusions

Reco’s

Assump.Mainten.Concern

Query

FMEA Process Improvements

Risk Management

Conclusion !

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