durapipe superflo abs - vinidex · working temperatures (see graph below) durapipe superflo abs is...
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Durapipe SuperFLO ABS
DUCTILE STRENGTH
LIGHTWEIGHT
WIDE WORKING RANGE OF -40˚C TO +60˚C
BROAD RANGE OF SIZES
EASY TO INSTALL
HIGH FLOW RATES
REDUCED INSTALLATION COSTS
NO HOT WORK PERMITS
superChilled & cold water pipework
FLO
Working Temperatures(See graph below)Durapipe SuperFLO ABS is one of the few plastic pipe systems that can operate at temperatures as low as minus 40 degrees Celsius. This makes it perfectly suited for applications such as air conditioning, chilled water and boosted cold water. ABS is a copolymer of Acrylonitrile Butadiene Styrene.
Impact ResistanceThe butadiene content in the material gives it outstanding impact strength and toughness, even at below zero temperatures. This makes the system equally suited for above or below ground use.
Solvent Weld JointingSimple and reliable solvent weld jointing makes installation fast, easy and cost effective. There is no requirement for a highly skilled installation crew or expensive equipment and it removes the health and safety issues related to hot equipment used on other pipe systems.
Non-Toxic and Taint FreeDurapipe SuperFLO ABS does not contain any harmful metallic stabilisers, and is widely used to convey high purity de-ionised water in semiconductor and pharmaceutical applications.
Ductile StrengthDurapipe SuperFLO ABS is a ductile material. Mechanical damage causes ductile distortion and tearing, the localised nature minimising any loss of the pipe contents. This makes ABS far superior to brittle materials, where a fracture is accompanied by rapid crack propagation and hazardous material fragmentation.
Lightweight At one-sixth the weight of steel pipes, Durapipe SuperFLO ABS is much easier to handle, especially during installation at site.
Low Installed CostThe combination of ease of handling and speed of jointing makes ABS an extremely cost effective system to install relative to threaded, welded, or soldered metal systems.
Broad Size RangeThe Durapipe SuperFLO ABS System consists of pipes, fittings and valves in imperial sizes from 3/8” to 8” Nominal Bore.
INTRODUCTION TO DURAPIPEDurapipe is a leading manufacturer of high performance, thermoplastic pipework systems. With over 60 years of experience, Durapipe has a proven track record in the delivery of innovative plastic piping systems, for many different applications, right around the world.
-50̊C
0̊C
90̊C
ABS-40̊ to +60˚C
PVC-U0 ̊to +60˚C
PVC-C0 ̊to +80˚C
PE-50 ̊to +60˚C
PP-10 ̊to +90˚C
ABS PROPERTIES
Durapipe SuperFLO ABS
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APPLICATIONS
Building ServicesDue to superior performance at low temperatures and ductility, ABS is well suited to any situation where chilled water is being utilised. Examples include air conditioning in commercial buildings (e.g. office developments), chilled water and boosted cold water.
Pure WaterAny application where water has been purified (e.g. reverse osmosis) or where it is important water is not contaminated by the pipe system. Because of the non-toxic nature of the material, ABS ensures water stays completely pure during transfer. Examples of applications include medical facilities (e.g. renal or MRI units), laboratories and pharmaceutical.
MarineCircumstances in the marine environment require pipe systems that are non-corrosive, easy to handle and tough. ABS is able to survive in tough marine conditions while meeting the challenging Lloyds marine specifications.
IndustrialThe characteristics of ABS make it well suited to a wide variety of industrial applications. Water, wastewater and desalinisation plants, breweries, wineries and food processing plants are all typical applications.
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Durapipe SuperFLO ABS
Chemical ResistanceABS has excellent chemical resistance. However it is important to consider both contained chemicals and the external environment when assessing the suitability of ABS. It is essential to check the following:i. Suitability of chemicals within the
transfer material.ii. Ensure environment around ABS is
controlled, so that no unspecified chemicals will come into contact with the pipe system.
iii. Ensure everything that is in direct contact with the pipe system has been verified (for example pipe clips).
Expansion and ContractionLike many plastic pipe systems ABS expands and contracts with variations in temperature. The rate of expansion/contraction is 1mm per metre for every 10 degree Celsius change in temperature. This needs to be considered when designing the system, and expansion loops or changes in direction should be incorporated where necessary.
UV ResistanceCare should be taken to protect systems exposed to direct sunlight, as over time UV can degrade the material. If the system is likely to be exposed to direct sunlight, Vinidex recommends painting the system, using water based emulsions to provide UV protection (note: do not use cellulose based paints).
Thread SealantVinidex recommend the use of PTFE tape only on threaded connections as some thread sealants can adversely react with the ABS material.
Thermal InsulationABS has excellent thermal insulation properties, and does not sweat as much as metal systems. In some instances lagging is recommended to meet certain specifications. Care should be taken over the material used for lagging. The below are suitable materials: • Fibre wool • Armaflex Class 1 HT • Koolphen K Phenolic Foam • PolystyrenePlease note that lagging should not be bonded to the pipe.
INSTALLATION TIPS AND TECHNICAL INFORMATION
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Durapipe SuperFLO ABS
Caution - This is not a technical document, for full technical details and installation of Durapipe SuperFLO ABS please consult the SuperFLO ABS technical catalogue ref. 04900020 October 2015.
INSTALLATION INSTRUCTIONS
1. CUT PIPEPipe must be cut clean and square. A suitable wheel cutter will eliminate swarf. If a saw is used care must be taken to ensure swarf does not enter system.
2. CHAMFER THE END OF THE PIPE Chamfer the end of the pipe using a coarse file or chamfering tool. Chamfer should be approximately 15 to 30 degrees by 3 to 5mm.
4. CLEAN THE PIPE SURFACES Ensure joint surfaces are clean and free from moisture. Clean surfaces with Durapipe Eco-cleaner using lint free cloth/paper towel.
7. WIPE OFF EXCESS CEMENT Wipe off excess cement from outside of joint. Excessive deposits inside the fitting should also be avoided as this can weaken the wall of fitting.
5. APPLY CEMENT Using a clean brush apply Durapipe ABS solvent cement to the pipe and fitting. It is important to apply Durapipe ABS solvent cement quickly to ensure excessive force is not required to make joint. Size of brush should be approx half size of pipe to be joined.
8. CHECK INSERTION DEPTH Using mark previously made check that pipe has been fully inserted. Allow joints to cure for 24 hours before subjecting them to internal pressure. Contact Vinidex for advice if a shorter service time is required.
3. WITNESS MARK THE PIPE Using the pipe or fitting socket as a guide, mark the pipe a distance form the end just clear of the insertion depth to be cleaned. This mark should be used as a witness mark to ensure pipe has been fully inserted.
6. INSERT PIPE Immediately after applying Durapipe ABS solvent cement insert pipe fully into fitting – do not twist. Hold the pipe and fitting together for about 10 seconds. Application of the correct amount of Durapipe ABS solvent cement should result in a neat bead of cement around the fitting edge.
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Durapipe SuperFLO ABS
PRODUCT RANGE
ABS Pipe Class C (9 Bar Rated)
VX CODE PRODUCT NO. SIZE90769 01511112 6"90770 01511113 8"
ABS Pipe Class E (15 Bar Rated) – Price P/Length, supplied in 6m lengths
VX CODE PRODUCT NO. SIZE90760 01513101LTH 3/8”90761 01513102LTH 1/2”90762 01513103LTH 3/4”90763 01513104LTH 1”90764 01513105LTH 11/4”90765 01513106LTH 11/2”90766 01513107LTH 2”90767 01513109LTH 3”90768 01513110LTH 4”
ABS Pipe Class T (12 Bar Rated After Threading) – Price P/Length, supplied in 6m lengths
VX CODE PRODUCT NO. SIZE90807 01514101LTH 3/8”90808 01514102LTH 1/2”90809 01514103LTH 3/4”90810 01514104LTH 1”90811 01514105LTH 11/4”90812 01514106LTH 11/2”90813 01514107LTH 2”
* Pressure ratings are for water at 20ºC. ABS is suitable for conveying fluids between -40ºC to +60ºC.
90° Tee Swept PlainVX CODE PRODUCT NO. SIZE90650 01148104 1”90651 01148106 11/2”90652 01148107 2”90654 01148110 4”
Socket Plain VX CODE PRODUCT NO. SIZE90466 01100101 3/8”90467 01100102 1/2”90468 01100103 3/4”90469 01100104 1”90470 01100105 11/4”90471 01100106 11/2”90472 01100107 2”90473 01100109 3”90474 01100110 4”90475 01100112 6”90476 01100113 8”
Reducing Socket Plain VX CODE PRODUCT NO. SIZE90533 01114122 3/4” x 1/2”90534 01114124 1” x 3/4”90535 01114125 11/4” x 1”90536 01114127 11/2” x 11/4”90537 01114130 2” x 11/2”90538 01114135 3” x 2”90539 01114141 4” x 3”90540 01114147 6” x 4”90541 01114152 8” x 6”
Reducing Bushes Plain VX CODE PRODUCT NO. SIZE90510 01109121 1/2” x 3/8”90511 01109122 3/4” x 1/2”90512 01109123 1” x 1/2”90513 01109124 1 x 3/4”90505 01109116 11/4” x 1/2”90506 01109117 11/4” x 3/4”90514 01109125 11/4” x 1”90507 01109118 11/2” x 1/2”90508 01109119 11/2” x 3/4”90515 01109126 11/2” x 1”90516 01109127 11/2” x 11/4”90509 01109120 2” x 3/4”90517 01109128 2” x 1”90518 01109129 2 x 11/4”90519 01109130 2 x 11/2”90521 01109134 3” x 11/2”90522 01109135 3” x 2”90524 01109141 4” x 3”90525 01109147 6” x 4”90526 01109152 8” x 6”
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Durapipe SuperFLO ABS
45º Elbows Plain VX CODE PRODUCT NO. SIZE90571 01119101 3/8”90572 01119102 1/2”90573 01119103 3/4”90574 01119104 1”90575 01119105 11/4”90576 01119106 11/2”90577 01119107 2”90578 01119109 3”90579 01119110 4”90580 01119112 6”90581 01119113 8”
90º Elbows PlainVX CODE PRODUCT NO. SIZE90542 01115101 3/8”90543 01115102 1/2”90544 01115103 3/4”90545 01115104 1”90546 01115105 11/4”90547 01115106 11/2”90548 01115107 2”90549 01115109 3”90550 01115110 4”90551 01115112 6”90552 01115113 8”
90° Equal Tee PlainVX CODE PRODUCT NO. SIZE90582 01122101 3/8”90583 01122102 1/2”90584 01122103 3/4”90585 01122104 1”90586 01122105 11/4”90587 01122106 11/2”90588 01122107 2”90589 01122109 3”90590 01122110 4”90591 01122112 6”90592 01122113 8”
90º Bend Short Radius VX CODE PRODUCT NO. SIZE90563 01118102 1/2”90564 01118103 3/4”90565 01118104 1”90566 01118105 11/4”90567 01118106 11/2”90568 01118107 2”90569 01118109 3”90570 01118110 4”
90º Bend Long RadiusVX CODE PRODUCT NO. SIZE90825 01309107 2”90708 01309109 3”90709 01309110 4”90710 01309112 6”90711 01309113 8”
45º Bend Long RadiusVX CODE PRODUCT NO. SIZE90714 01310107 2”90715 01310109 3”90716 01310110 4”90717 01310112 6”90718 01310113 8”
Saddles PlainVX CODE PRODUCT NO. SIZE90593 01126129 2” x 11/4”90594 01126134 3” x 11/2”90595 01126140 4” x 2”90596 01126146 6” x 2”
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Durapipe SuperFLO ABS
45° Tee PlainVX CODE PRODUCT NO. SIZE90597 01128102 1/2”90598 01128103 3/4”90599 01128104 1”90600 01128105 11/4”90601 01128106 11/2”90602 01128107 2”
Barrel Nipple Plain Male BSPVX CODE PRODUCT NO. SIZE90731 01316109 3”90732 01316110 4”
End Caps PlainVX CODE PRODUCT NO. SIZE90633 01140101 3/8”90634 01140102 1/2”90635 01140103 3/4”90636 01140104 1”90637 01140105 11/4”90638 01140106 11/2”90639 01140107 2”90640 01140109 3”90641 01140110 4”90856 01140112 6”90857 01140113 8”
Socket Union Plain/EPDMVX CODE PRODUCT NO. SIZE90685 01205101 3/8”90686 01205102 1/2”90687 01205103 3/4”90688 01205104 1”90689 01205105 11/4”90690 01205106 11/2”90691 01205107 2”90692 01205109 3”90693 01205110 4”
Sockets Plain Female BSPVX CODE PRODUCT NO. SIZE90477 01101102 1/2”90478 01101103 3/4”90479 01101104 1”90480 01101105 11/4”90481 01101106 11/2”90482 01101107 2”90483 01101109 3”
Hexagon Nipples Plain Male BSP VX CODE PRODUCT NO. SIZE90498 01107101 3/8”90499 01107102 1/2”90500 01107103 3/4”90501 01107104 1”90502 01107105 11/4”90503 01107106 11/2”90504 01107107 2”
Reducing Bush Plain Female BSPVX CODE PRODUCT NO. SIZE90527 01111121 1/2” x 3/8”90528 01111122 3/4” x 1/2”90529 01111124 1” x 3/4”
Adaptors Plain Female BSPVX CODE PRODUCT NO. SIZE90662 01153102 1/2”90663 01153103 3/4”90664 01153104 1”90665 01153105 11/4”90666 01153106 11/2”90667 01153107 2”
Adaptors Plain Male BSPVX CODE PRODUCT NO. SIZE90655 01151101 3/8”90656 01151102 1/2”90657 01151103 3/4”90658 01151104 1”90659 01151105 11/4”90660 01151106 11/2”90661 01151107 2”
Hose Adaptors Male BSP/Hose TailVX CODE PRODUCT NO. SIZE90675 01157102 1/2”90676 01157103 3/4”90677 01157104 1”
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Durapipe SuperFLO ABS
Composite Unions Plain Brass Female BSPVX CODE PRODUCT NO. SIZE90694 01212102 1/2”90695 01212103 3/4”90696 01212104 1”90697 01212105 11/4”90698 01212106 11/2”90699 01212107 2”
Composite Unions Plain Brass Male BSPVX CODE PRODUCT NO. SIZE90700 01217102 1/2”90701 01217103 3/4”90702 01217104 1”90703 01217105 11/4”90704 01217106 11/2”90705 01217107 2”
SS Composite Unions also available.
Tank Connectors Plain Male BSPVX CODE PRODUCT NO. SIZE90706 01235102 1/2”90707 01235103 3/4”
90º Elbows Plain Female BSPVX CODE PRODUCT NO. SIZE90553 01116102 1/2”90554 01116103 3/4”90555 01116104 1”90556 01116106 11/2”90557 01116107 2”
Sockets Female BSPVX CODE PRODUCT NO. SIZE90484 01102102 1/2”90485 01102103 3/4”90486 01102104 1”90487 01102105 11/4”90488 01102106 11/2”90489 01102107 2”90490 01102109 3”
Hexagon Nipples Male BSP VX CODE PRODUCT NO. SIZE90491 01106101 3/8”90492 01106102 1/2”90493 01106103 3/4”90494 01106104 1”90495 01106105 11/4”90496 01106106 11/2”90497 01106107 2”
Back Nuts Female BSPVX CODE PRODUCT NO. SIZE90678 01159101 3/8”90679 01159102 1/2”90680 01159103 3/4”90681 01159104 1”90682 01159105 11/4”90683 01159106 11/2”90684 01159107 2”
Plugs Male BSPVX CODE PRODUCT NO. SIZE90668 01155101 3/8”90669 01155102 1/2”90670 01155103 3/4”90671 01155104 1”90672 01155105 11/4”90673 01155106 11/2”90674 01155107 2”
End Caps Female BSPVX CODE PRODUCT NO. SIZE90642 01141101 3/8”90643 01141102 1/2”90644 01141103 3/4”90645 01141104 1”90646 01141105 11/4”90647 01141106 11/2”90648 01141107 2”90649 01141109 3”
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Durapipe SuperFLO ABS
90º Elbows Female BSPVX CODE PRODUCT NO. SIZE90558 01117102 1/2”90559 01117103 3/4”90560 01117104 1”90561 01117106 11/2”90562 01117107 2”
Reducing Bushes Male/Female BSPVX CODE PRODUCT NO. SIZE90530 01113121 1/2” x 3/8”90531 01113122 3/4” x 1/2”90532 01113124 1” x 3/4”
Flange Full Face Table D/EVX CODE PRODUCT NO. SIZE90612 01130102 Table E 1/2”90613 01130103 Table E 3/4”90614 01130104 Table E 1”90615 01130105 Table E 11/4”90616 01130106 Table E 11/2”90617 01130107 Table E 2”90618 01130109 Table E 3”90765 01317110 Table D 4”90619 01130110 Table E 4”90620 01130112 Table E 6”
Flange Full Face Plain/undrilledVX CODE PRODUCT NO. SIZE90603 01129102 1/2”90604 01129103 3/4”90605 01129104 1”90606 01129105 11/4”90607 01129106 11/2”90608 01129107 2”90609 01129109 3”90610 01129110 4”90611 01129112 6”
Blanking Flange/undrilledVX CODE PRODUCT NO. SIZE90621 01131104 1”90622 01131106 11/2”90623 01131107 2”90624 01131109 3”90625 01131110 4”90626 01131112 6”90627 01131113 8”
Blanking Flange Plain/Drilled Table D/EVX CODE PRODUCT NO. SIZE90726 01313107 Table D/E 2”90727 01313109 Table D/E 3”90728 01313110 Table D/E 4”90729 01313112 Table D/E 6”90730 01313113 Table D/E 8”
Gasket Full Face EPDM Table D/EVX CODE PRODUCT NO. SIZE90826 03410102 Table D/E 1/2”90827 03410103 Table D/E 3/4”90828 03410104 Table D/E 1”90829 03410105 Table D/E 11/4”90830 03410106 Table D/E 11/2”90831 03410107 Table D/E 2”90832 03410109 Table D/E 3”90833 03409110 Table D/E 4”90834 03410110 Table D/E 4”90835 03410112 Table D/E 6”
Flange Stub Plain SerratedVX CODE PRODUCT NO. SIZE90628 01135107 2”90629 01135109 3”90630 01135110 4”90631 01135112 6”90632 01135113 8”
Backing Ring Galvanized Steel Table D/EVX CODE PRODUCT NO. SIZE90836 03416102 Table D/E 1/2”90837 03416103 Table D/E 3/4”90838 03416104 Table D/E 1”90839 03416105 Table D/E 11/4”90840 03416106 Table D/E 11/2”90841 03416107 Table D/E 2”90842 03416109 Table D/E 3”90843 03415110 Table D/E 4”90844 03416110 Table D/E 4”90845 03416112 Table D/E 6”90846 03416113 Table D/E 8”
Gasket Flat Stub Flange/EPDMVX CODE PRODUCT NO. SIZE90847 03431107 2”90848 03431109 3”90849 03431110 4”90850 03431112 6”90851 03431113 8”
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Durapipe SuperFLO ABS
Cobra Pipe Clips PPVX CODE PRODUCT NO. SIZE98327 13434305 3/8”92346 13434306 1/2”92347 13434307 3/4”92348 13434308 1”92349 13434309 11/4”92350 13434310 11/2”92351 13434311 2”92352 13434313 3”92353 13434314 4”92354 13434317 6”
Saddle Clips PPVX CODE PRODUCT NO. SIZE90793 03455101 3/8”90794 03455102 1/2”90795 03455103 3/4”90796 03455104 1”90797 03455105 11/4”90798 03455106 11/2”90799 03455107 2”90800 03455109 3”90801 03455110 4”
ABS Solvent Cement & CleanerOnly Durapipe ABS Solvent Cement and Eco Cleaner should be used for jointing of Durapipe ABS pipe systems. VX CODE PRODUCT NO. SIZE90802 03461395 One Step Cement 1/2 Litre90803 03461396 One Step Cement 1 Litre90853 03457395 Eco Cleaner ABS 1/2 Litre
ABS Valves ABS Double Barrel Union Ball Valve EPDM Plain SocketsVX CODE PRODUCT NO. SIZE90771 H0DKA102 1/2”90772 H0DKA103 3/4”90773 H0DKA104 1”90774 H0DKA105 11/4”90775 H0DKA106 11/2”90776 H0DKA107 2”90777 H0DKA109 3”90778 H0DKA110 4”
ABS Single Barrel Union Ball Check Valve EPDM Plain SocketsVX CODE PRODUCT NO. SIZE90781 H0SXA102 1/2”90782 H0SXA103 3/4”90783 H0SXA104 1”90784 H0SXA105 11/4”90785 H0SXA106 11/2”90786 H0SXA107 2”
ABS Y-Strainer, EPDM Plain SocketsVX CODE PRODUCT NO. SIZE90787 H0UVA102 1/2”90788 H0UVA103 3/4”90789 H0UVA104 1”90790 H0UVA105 11/4”90791 H0UVA106 11/2”90792 H0UVA107 2”
FIP FK ABS Butterfly Valve, EPDM (Universal Flange Connection)VX CODE PRODUCT NO. SIZE90779 H0FKA112 6”90780 H0FKA113 8”
Dialock Diaphragm Valves Manual - Plain Female Ends - EPDM VX CODE PRODUCT NO. SIZE90917 H0DVA102 1/2"90918 H0DVA103 3/4"90919 H0DVA104 1"90920 H0DVA105 11/4"90921 H0DVA106 11/2"90922 H0DVA107 2"
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Durapipe SuperFLO ABS
Vinidex Pty LimitedABN 42 000 664 942
HEAD OFFICELevel 4, 26 College Street Darlinghurst NSW 2010 PO Box 747, Darlinghurst NSW 1300
Reception: +61 2 8278 0500
CUSTOMER SERVICEP 13 11 69 | F 13 24 43E [email protected] W www.vinidex.com.au
VIN318- 20170512
Limitation of LiabilityThis product catalogue has been compiled by Vinidex Pty Limited (“the Company”) to promote better understanding of the technical aspects of the Company’s products to assist users in obtaining from them the best possible performance. The product catalogue is supplied subject to acknowledgement of the following conditions: 1 The product catalogue is protected by copyright and may not be copied or reproduced in any form or by any means in whole or in part without prior consent in writing by the Company. 2 Product specifications, usage data and advisory information may change from time to time with advances in research and field experience. The Company reserves the right to make such changes at any time without further notice. 3 Correct usage of the Company’s products involves engineering judgements, which can not be properly made without full knowledge of all the conditions pertaining to each specific installation. The Company expressly disclaims all and any liability to any person whether supplied with this publication or not in respect of anything and all of the consequences of anything done or omitted to be done by any such person in reliance whether whole or part of the contents of this publication. 4 No offer to trade, nor any conditions of trading, are expressed or implied by the issue of content of this product catalogue. Nothing herein shall override the Company’s Condition of Sale, which may be obtained from the Registered Office or any Sales Office of the Company. 5 This product catalogue is and shall remain the property of the Company, and shall be surrendered on demand to the Company. 6 Information supplied in this product catalogue does not override a job specification, where such conflict arises; consult the authority supervising the job. © Copyright Vinidex Pty Limited.
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