dura deck aluminium · dura deck aluminium features a double skin with an attractive grooved...

Dura Deck Aluminium is a Patent-Pending Aluminium decking system designed for high-rise balconies and public areas that require Class A2 Fire Rating.

UK Patent Application No. 1908556.2

Dura Deck AluminiumDecking

Aluminium Decking for Balconies & Terraces

Unlocking the Power of Composites™

for High Rise Balconies & Terraces

© 2020 Dura Composites

Dura Deck Aluminium in Anthracite

ContentsIntroduction 2

Dura Deck Aluminium SD 3-4

Dura Deck Aluminium HD 5-6

Integral Water Management 7

Built-In A2 Fire Rated Soffit 8

Optional Soffit Cloaking 8

Key Benefits 9

Proven A2 Fire Performance 10

Guaranteed Long Term 11Performance

Cool Under Foot 12

Protective Coating 12

Proven Best-in-Class Slip Resistance 13

Technical Specifications 14

Aluminium Pedestals & Bearers 15-18

21 www.duracomposites.com

Please Note: All colour swatches and textures shown in this document are intended as a representation only and should not be considered as an exact colour match. We would always recommend ordering a colour sample so you can assess colour suitability before placing your order. Dura Composites’ manufacturing process results in a high level of colour consistency although some variation in colour may be apparent across products from different production batches.

A2 Fire Rating for Peace of MindStrong and tough, Dura Deck Aluminiumis made from high grade T6 aluminiumand is ideal for any application thatrequires an A2 Fire Rating in accordancewith BS EN13501, such as residentialand mixed-use developments, schools,universities, hospitals & libraries.

Ultimate Safety in DesignThe beautiful plank-look surfacefeatures the latest technology andcan be installed rapidly. The boards are available in 3 modern colours and can span up to 1m (Dura Deck Aluminium Heavy Duty) or 600mm (Dura Deck Aluminium Standard Duty. Spans are based on stringent 2019 2kN load criteria according to BS 6399-1:1996).

Cool Underfoot & Anti-Slip The lightweight 27mm and 18mm profiles of the two products make them ideal for new builds as well as refurbishments where the fire ratingsof existing 28mm timber decking areinsufficient. The unique surface keepscool in hot weather and has low slippotential in all directions.

Available in two ranges to meet the needs of all project specifications, Dura Deck Aluminium gives developers and contractors the ultimate peace of mind for new and replacement balcony decking and addresses a general need for improved fire safety on balconies, terraces and public buildings.

Aluminium Decking for Balconies and TerracesDura Deck Aluminium

For details and technical information please call +44 (0)1255 443110.

Dura Deck Aluminium Standard Duty (SD 18mm)

Dura Deck Aluminium Heavy Duty (HD 27mm)

About UsDura Composites is a leading supplier of composite products with over 25 years’ experience in delivering durable, performance-improving and cost-effective composite solutions to a wide range of industries.

We help companies of all sizes unlock the power of composites, and our client base includes businesses in the Industrial, Construction, Rail, Transport, Landscaping, Marine and Leisure sectors.

Our success is driven by our commitment to innovation and by empowering our staff to inspire, educate and problem-solve for customers.

In 2017 and in 2020, Dura Composites was awarded the Queen’s Award for Enterprise in recognition of our achievements at the forefront of composite material technology.

Dura Composites’ products are also available through a well-established global distribution network. Your local distributor can be found on our website.

18mm thickness

Innovative EU registered design (patent pending) allows for pre-installation onto slide-on, cantilevered balconies for maximum installation efficiency

Extensively tested surface finish provides unrivalled anti-slip and scratch resistance in both wet and dry conditions.

25-year product warranty and 60-year design life

Can be installed with full length fixing clip to provide a fully watertight solution, or with 50mm clip for a free-draining deck.

Cool touch surface (Warmth is dissipated evenly across the board so hot spots are avoided.

LOW SLIPPOTENTIAL IN

BOTH WET & DRY

43 www.duracomposites.comwww.duracomposites.com

100% RECYCLABLE

Safe and Cost EffectiveDura Deck Aluminium SD has been developed in conjunction with leading developers, contractors and balcony manufacturers. It provides a safe and cost-effective decking solution for balconies and high-rise terraces, or for any project that requires an A2 fire rating.

Suited to Off-Site Manufacturing TechniquesSpanning up to 600mm between supports on a 2kN distributed load, the decking boards feature a grooved surface to aid rainwater dispersal and are particularly suited for use with ‘slide-on‘ cassette balconies. The majority of the decking boards can be installed during off-site manufacture, with the remaining boards sliding in as the balcony is lifted into place, improving the speed, quality and safety of the decking installation process, and reducing labour costs on-site.

Can be Both Watertight or Free DrainingThe innovative Dura Deck Aluminium SD integrates seamlessly with our aluminium joist and pedestal system to

meet even the lowest of build-up heights, and our proprietary fixing clip can be used to create either a fully watertight solution, or a free draining balcony installation.

Tested to the Correct MethodologyAchieving an A2fl-s1 Fire Rating, Dura Deck Aluminium’s fire testing has been conducted in conjunction with the correct flooring test and installation method on a horizontal plane, for absolute peace of mind.

Advanced Structural PerformanceThe lightweight nature of Dura Deck Aluminium reduces the structural load on buildings. The products have undergone stringent testing to guarantee their effectiveness and performance under both point load and crowd loading in accordance with relevant building codes. Our published data meets the requirements of the most recent 2.0kN point load @ 0.5% deflection (L/200) BS 6399-1:1996) standard, rather than the now obsolete 4kn criteria referenced by many others.

Dura Deck Aluminium Standard Duty (SD) has a range of intelligently designed trims and accessories so you can be sure of a simple and efficient way to start, install and finish your aluminium decking balcony or terrace design.

Our Standard Full Length Main Clip runs the length of the decking board and provides directional drainage, so any residents below the balcony or raised terrace area are not impacted by rainfall or water runoff.

If your balcony design better suits a free draining solution, our 50mm Main Clips can be used in place of a Standard Full Length Main Clip.

The End Closure trim can be used for terminating board ends with a neat finish.

If your decking installation scenario requires a board to be trimmed down its length to complete your installation, a Cut Down Clip can be used to support the trimmed edge, giving a professional finish.

The Dura Deck Aluminium Standard Duty (SD) is an 18mm decking profile with an A2 fire rating that meets the latest fire safety requirements for balconies and terraces. Spanning up to 600mm between centres on a 2kN point load, the decking boards feature a unique design which is particularly suited for use with ‘slide-on’ cassette balconies and which minimises the need for on-site finishing. Dura Deck Aluminium SD uses a clever clip fixing system which can be deployed to create both a free draining or watertight system, depending on your project requirements. The advanced protective powder coating of the boards has an anti-glare matt finish and comes in three colours as standard.

Dura Deck Aluminium SD 1

ANTHRACITE MISTCEDAR

Key Benefits

Trims

Cut Down Clip

Standard Main Clip

Start Stop Clip

End Closure


The Dura Deck Aluminium Heavy Duty (HD) is our thicker 27mm profile which spans up to 1 metre, meaning fewer structural supports are required for the balcony or terrace build-up, saving time and money. The innovative tongue and groove interlocking design features a hidden fixing channel which hides the fixing screws and makes installation quick and easy. Dura Deck Aluminium HD has a durable matt-finish protective anti-slip coating that has been extensively slip tested in each colour - achieving low slip potential across the board. The patent pending design suits a wide range of balcony specifications and achieves an A2fl-s1 fire rating (with its finished painted surface) to meet the latest Building Regulation requirements.

Dura Deck Aluminium HD 2

ANTHRACITE MISTCEDAR

Underside

Topside UV RESISTANT

Finishing Trim

Starter Trim

Decking Board

25 year product warranty& 60 year design life

Cool touch surface (Warmth is dissipated

evenly across the board so hot spots are

avoided)

Extensively tested surface finish provides unrivalled anti-slip and scratch resistance in both wet and dry conditions.

Interlocking boards create a rainproof surface that ensures people below won’t get dripped on in wet weather.

Hidden fixing channel hides screws & makes deck

barefoot friendly

Double skin surface(Unique to Dura Deck

Aluminium)

27mm thickness

Lightweight profile (just 13.39 kg/m2) 1m span at L/200

deflection

Colour is maintained in all weathers and

climates

Unrestricted use at any height (including over

18 metres)

Peace of mind for the property developer and

building owner

Low maintenance unlike wood, there’s no need to paint or treat

Saves money as no extra soffit materials

are required

Additional underside skin acts as secondary

fire barrier

Cost efficient design allows for easy handling and quick installation

SUSTAINABLE

ANDRECYCLABLE

LOW SLIPPOTENTIAL IN

BOTH WET & DRY

100% RECYCLABLE

CLASS A2fl s1FIRE RATING(BS EN 13501-1)

NOFIXING CLIPS

REQUIRED

BUILT-IN DRAINAGE CHANNEL

Key Benefits

A2 Fire Rating for Peace of MindStrong and tough, Dura Deck Aluminium is made from high grade T6 aluminium and is ideal for any application that requires an A2 Fire Rating in accordance with BS EN13501, such as residential and mixed-use developments, schools, universities, hospitals & libraries.

Unique Design Prevents Water EgressThe patent pending innovative tongue-and-groove design of Dura Deck Aluminium features a double skin with an attractive grooved surface and a uniform underside to prevent water egress below the deck.

Integrated Soffit & Drainage With a 150mm visible face, the deck board offers an integrated drainage system, channelling water away from your structure to create a beautiful, low maintenance deck and a usable, dry space below, whilst simultaneously creating an attractive integrated soffit detail.

Ultimate Safety in DesignThe beautiful plank-look surface features the latest technology and can be installed rapidly as no clips are required. The boards are available in 3 modern colours and span up to 1m (based on stringent 2019 2kN load criteria according to BS 6399-1:1996).

Cool Underfoot & Anti-SlipThe lightweight 27mm profile means it is ideal for new builds as well as refurbishments where the fire ratings of existing 28mm timber decking are insufficient. The unique surface keeps cool in hot weather and has low slip potential in all directions.

WarrantyThe Dura Deck Aluminium range has a powder coated finish and comes with a 25 year warranty. Please refer to our supporting Technical Manual for full warranty conditions. You can activate your warranty within 30 days of purchase at www.duracomposites.com/warranty.

Our trims are simple to use and provide a robust system to start and finish your aluminium deck. The Starter Trim dictates the alignment for each subsequent decking board and features a hidden screw fixing channel which ensures a barefoot friendly deck. The Finishing Trim can be used to provide a neat finish to any exposed ends of boards following your Dura Deck Aluminium installation.

Trims

Start and Finishing Trim

Integral Water Management NHBC guidance states that drainage is required on balconies where areas are 6m2 or over, but that consideration should also be given to providing drainage to areas that are less than 6m2 when considering factors such as exposure, where the water will end up, and potential adverse effects on the building or surrounding area.


Dura Deck Aluminium boards feature a grooved surface which aids water runoff as well as an integrated drainage channel which directs any excess water captured into the building’s rainwater collection system, preventing it from dripping onto balcony users or residents below.

For further guidance and advice on installation, please contact your Dura Composites representative on +44 1255 443110.

Building’s drainage system

Excess captured water drainage channels

Surface water run off

Dura Deck Aluminium installed with 1:80 fall

Above image illustrates water

management system for Dura Deck Aluminium

HD. SD range has a similar system but differs

with change in profile of the board.

Built-In A2 Fire Rated Soffit

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Optional Soffit Cloaking

Improved underside appearance keeps areas below dry

Dura Deck Aluminium is so versatile it even gives the option for soffit cloaking

Exposed Framework Soffit (Dura Cladding Aluminium)

Soffits are an important visual aspect of a building’s design, and as such, additional materials such a metal or PVC sheets are usually required to form the soffit of a balcony.

In recent times, free draining balconies (with gaps between the structure where water drains freely below), have become more common, with the aim of saving money on materials and labour. The downside of this means that water and debris can fall to the balcony beneath and privacy can be lost. However, today’s construction professionals can now choose Dura Deck Aluminium which features an innovative built-in soffit which avoids any rainfall or liquid passing through the decking onto residents or other balcony users below, keeping them dry and comfortable - and which saves valuable time and money with no need to install additional soffit materials.

Balconies with exposed structural elements and framework can have a tendency to look industrial in certain scenarios. Dura Deck Aluminium incorporates a built-in soffit that provides improved visual appeal and helps prevent water egress to the balcony below. If you’re looking for a fully cloaked system, with

no exposed framework visible, then Dura Cladding Aluminium planks can be used very effectively to cover the underside of the balcony framework. Dura Cladding Aluminium soffit planks are 172mm wide with a 150mm face once interlocked, and create a smart uniform finish with a Class A2 fire rating.

ONLYAVAILABLE ON

DURA DECK ALUMINIUM

HD

Available as standard with

Aluminium HD and when using full length

Standard Main Clips with

Aluminium SD.

Dura Deck Aluminium is rated to a Class A fire rating and is tested in accordance with genuine install methodology, achieving superior fire resistance compared to many other decking options on the market.

British Standards and European codes use different grading systems to class fire performance of materials, resulting in confusion for the industry. Dura Deck Aluminium is designed to cut through the noise. Some competitors may claim to reach Class A but only when tested specifically with certain fire rated barriers. Others choose to present their testing results based on the general properties of aluminium rather

than testing specific products and paint finishes in the correct test conditions and for decking applications (flooring).

By contrast Dura Deck Aluminium features a fire tested powder coat, increasing its defensive properties against fire. Customers can have confidence that Dura Deck Aluminium has been certified and tested by a UKAS accredited body, satisfying current fire legislation; with testing carried out in an environment to replicate that of an actual flooring installation, AND without the need for additional fireproof barriers.

The classification system defined in BS EN 13501-1 is quickly becoming the primary recognised standard in the construction industry. The process for classification under this standard involves a combination of up to five rigorous tests designed to assess the product on a range of characteristics, including combustibility, heat levels, flame spread and smoke release. Once tested, the product receives an official classification of its fire rating, known as a Euroclass rating. Occasionally, a material used by the Construction industry may focus on a Class 0 or Class 1 rating. However, these classifications do not indicate combustibility of the product, referring only to limited surface fire performance characteristics. It is important to recognise the limited application of these classifications and to focus on the specified standard requirement for your project which is likely BS EN 13501.

British & European Fire Standard Comparison for Flooring (Decking)

Example Material British Class BS 476 European Class BS EN 13501-1 Description

Dura Deck Aluminium Non-combustible A1 fl or A2 fl Non-CombustibleDura Deck Resist Class 0 B fl –s1 Very Limited Contribution to FireDura Deck Eco Class 1 C fl –s1 Ltd Contribution to FireTropical Timber Class 2 D fl – s1 Medium Contribution to FireSoftwood Class 3 E High Contribution to FirePlastic/Cardboard/Paper Class 4 F Highly Flammable

Understanding European Classification (BS EN 13501):

A2fl-s1Dura Deck AluminiumThe standard includes

seven classification levels, from A1 to F, with A1 representing the highest level of performance and F representing the

lowest level. Dura Deck Aluminium achieves Class A - the best on the market.

The ‘s’ part relates to total smoke propagation,

during the first ten minutes of exposure.

These determine a ‘smoke’ index which

affects visibility in case of a fire. The lower the number the less smoke

propagation.The presence of the abbreviation ‘fl’ means the product has been

specifically tested as a floor covering.

Proven A2 Fire PerformanceALL 3

COLOURS INDIVIDUALLY

FIRE TESTED

Dura DeckAluminium

Benefits



Guaranteed Long Term Performance

Balcony decking loads (Point Load and Uniformly Distributed Load) are represented by multiple adults of average weight. A Point Load of 2 kN can be represented with 3 adults, whereas a Universally Distributed Load of 5 kN/m2 is approximately 6 adults/m2.

It’s important to choose a decking material that has undergone stringent testing to guarantee its effectiveness and performance under both point load and crowd loading in accordance with relevant building codes.

To ensure complete confidence in the long term structural performance of Dura Deck Aluminium, especially when used at significant height, live load tests have been carried out using a specialist Flexural Load Testing machine. This test demonstrates Dura Deck Aluminium meets the most recent requirements of a 2.0kN point load @ 0.5% deflection (L/200)

based on BS 6399-1:1996, rather than the recently obsolete 1.4kN point load.

Dura Composites has taken a precaution using a deflection factor of 0.5% of the span, where others use 1%. This means that Dura Deck Aluminium allows for a 5mm deflection over a 1000mm span, whereas other suppliers may allow for a dangerous 10mm deflection.

For further advice from Dura Composites’ Structural Engineering team please contact your sales representative.

2 kN Point Load 5 kN Uniformly Distributed Load (UDL)

Load and Deflection Data (Based on Live Load Tests)

1 metre span

Data for Dura Deck Aluminium HD (27mm) only. For additional data values please contact your Dura representative. Data correct at the time of print.

500mm 550mm 600mm 650mm 700mm 750mm 800mm 850mm 900mm 950mm 1000mm 1050mm 1100mm 1150mm 1200mm 1250mm 1300mm 1350mm 1400mm

1.40 1.0 1.0 1.0 1.1 1.3 1.4 1.7 1.9 2.2 2.6 2.9 3.3 3.7 4.2 4.6 5.1 5.5 6.0 6.5*2.00 1.2 1.3 1.5 1.7 1.9 2.2 2.5 2.9 3.3 3.7 4.2** 4.7 5.2 5.8 6.3 7.0 7.6 8.3 8.9

Span (mm)Point Load Deflection (kN) at 0.5%(L/200)

500mm 550mm 600mm 650mm 700mm 750mm 800mm 850mm 900mm 950mm 1000mm 1050mm 1100mm 1150mm 1200mm 1250mm 1300mm 1350mm 1400mm

5.0 2.5 2.7 3.0 3.2 3.5 3.7 4.0 4.2 4.5 4.7 5.0 5.2 5.5 5.7 6.0 6.2 6.5 6.7 7.0

Span (mm)UDL Deflection (kN/m2) at 0.5% (L/200)

Based upon live load testing of stock (3 interconnected boards), using a Point Load (PL) square measuring 200x200mm, simply supported

*Maximum Span for 1.4kN Point Load for L/200 limit**Maximum Span for 2.0kN Point Load for L/200 limit

Deflects less than 0.5% Deflects more than 0.5%KEY:

Cooler Under Foot by 13.8°CDura Deck Aluminium’s high thermal conductivity dissipates heat, providing a cooler deck surface than most wood or composite surfaces.

In live tests conducted on the hottest day of the year (summer 2019) and in direct sunlight, Dura Deck Aluminium performed on average 18% better than the latest composite decks and was cooler underfoot by up to 13.8°C versus composite timber decking in a comparable colour.

Dura Deck Aluminium features a unique surface powder coating that is specifically formulated and designed to make barefoot use a pleasure.

Composite Decking in Cedar - 61.5°C

Dura Deck Aluminium in Cedar - 50.7°C

Decking Colour Dura Deck Aluminium Composite Decking Percentage Difference

Anthracite 52.5°C 66.3°C -20.8% Cedar 50.5°C 61.5°C -17.9%Mist 48.2°C 57.5°C -16.2%

Aluminium vs. Composite Decking Temperature Comparison @ 31oC placed in direct sunlight


Unique Matt Finish for Wood Appearance Acetic Acid Salt Spray Tested – ISO 9227 Accelerated Weather Tested – EN ISO 11341 Humidity Resistant – BS EN 3231 Condensation Resistant – EN ISO 6270-2 Qualicoat Assured (Thickness, Cupping, Adhesion, Bend

Test, Impact Test, Machu Corrosion Test) Polymerisation Resistant Boiling Water Resistant No Flaking after Cutting or Drilling

Protective Coating


Some test methods are more valuable and trustworthy indicators of slip resistance than others.

Health & Safety Executive guidance has determined the most reliable test method is the 4S Pendulum Test which is regarded as the only floor test equipment able to repeatedly provide consistent results which can be used in a court of law in the event of a slip injury claim.

Unlike some other brands, Dura Deck Aluminium has been tested to this 4S Slider Pendulum Testing method and has

achieved a lowest score of 54 (low slip potential) in the wet.

Some competitors fail to meet the official low slip potential threshold score of 36, and therefore choose to present anti-slip testing results achieved from a different Pendulum Test method traditionally used for road surfaces known as the 55 Slider which uses a softer and more malleable slider designed to replicate the tyre of a car.

Anti-Slip Test Results Dura Deck Aluminium SD 18mm

*(4S Rubber Slider) Pendulum Test Values (PTVs) Low Slip Potential (36+ PTV) Moderate Slip Potential (25-35 PTV) High Slip Potential (0-24 PTV)

Sample Direction Condition PTV Principal Dry 68 45 Degrees Dry 67 75 Degrees Dry 68 Principal Wet 62 45 Degrees Wet 61 75 Degrees Wet 61


Anthracite

Mist


Cedar

The 4S rubber slider test imitates the heel of a shoe or foot to determine the level of slip resistance. The 4S slider test method is specially designed to replicate everyday footwear across a surface. The four S’s stands for:

4S Slider Slip-Resistance Testing Explained

STANDARD4S = SHOE SOLE SIMULATOR

Proven Best-in-Class Slip Resistance

TEST CERTIFICATES AVAILABLE ON

OUR WEBSITE

ALL 3 COLOURS

INDIVIDUALLY TESTED IN WET

AND DRY CONDITIONS

* Also available in 50mm lengths

Product Thickness Length Width Visible Width Weight

Dura Deck Ali Board 18mm 3660mm 150mm 150mm TBCCut Down Clip 18mm 3660mm 7mm 7mm TBCStart/Stop Clip 9mm 3660mm 6mm 7mm TBCStandard Main Clip 9mm 3660mm* 27mm 15mm TBCEnd Closure Clip 19mm 3660mm 10mm 10mm TBC

Product Thickness Length Width Visible Width Weight

Dura Deck Ali Board 27mm 3660mm 178mm 150mm 2.00 kg/mStarter Trim 27mm 3660mm 61mm 40mm 0.84 kg/mFinishing Trim 27mm 3660mm 53mm 37mm 0.47 kg/mClosure Trim 27mm 3660mm 10mm n/a 0.26 kg/m

Dura Deck Aluminium (SD)

Item Mehtod Test Requirements Test Results Pass or Fail

Dry Adhesion ISO 2409 Cross-cut test: GT=0. GT=0 Pass

Boiling Water Test Qualicoat No blistering in excess of 2 (S2) No blistering and detachment on the surface. Pass ISO 2409 according to ISO 4628-2. There shall not Cross-Cut Test: GT=0. be any defects or detachment. Some colour change is acceptable. Cross-Cut Test: GT=0.

Acetic Acid Salt Qualicoat No blistering in excess of 2 (S2) No blistering on the surface. PassSpray Test ISO 9227 according to ISO 4628-2. An infiltration of maximum Over a scratch length of 10cm an infiltration of 16mm2 is allowed over a scratch length of 10cm maximum is 3mm2 and the length of and single but the length of any single infiltration shall not infiltration is 1mm exceed 4mm

Material Specifications

• All Public & Private Buildings requiring A2 Fire Rated Decking • Recessed Galvanised Steel Balconies• Projected Galvanised Steel Balconies• Recessed Concrete Balconies• Roof Top Terraces• Pub & Hotel Deck Areas• Smoking Areas, Terraces• Commercial Walkways

6063 – T6 Grade Aluminium

25 Years - with 60 Years Expected Service Life.

DURA DECK ALUMINIUM HD1.0m span based on the more stringent 2.0kN point load @ 0.5% deflection (L/200) required by current building regulations

OR1.3m span based on previously valid 1.4kN point load @ 0.5% deflection (L/200) (now obsolete)

Durable and long lasting, our aluminium decking is 100% recyclable at the end of its use, making it an eco-friendly option.

3 Attractive Matt Finish ColoursAnti-Slip Powder Coating

Hidden Bi-Metallic Pan Head Self Drilling Screws

Building / Project Suitability

Material

Warranty

Maximum Span

Recyclability

Finish

Fixing Method

Dura Deck Aluminium (HD)

Technical Specifications

Anti-Slip Test Results Dura Deck Aluminium HD 27mm



Anthracite

Mist


Cedar

Dura BearersAluminium Dura Bearers offer a simple and long-life decking substructure solution for gardens, balconies and large commercial projects. Unlike timber subframes, which can twist, rot or warp over time, Dura Bearers are made from 6063 grade aluminium (T6) and have a greater strength-to-size ratio than traditional materials.

Available in three sizes (25mm, 50mm and 75mm), Dura Bearers can be installed directly onto hard surfaces, such as concrete or paving, as well as onto soft surfaces such as soil, sand or grass, (provided the area has been compacted and bricks, pavers or concrete slabs are placed beneath the bearers at suitable intervals).

When combined with our Dura Pedestal range as a complete A2-fire rated system, they can be used on sloping or uneven ground with gradients of up to 10° Degrees - which is equivalent to an amazing 1:6 fall!

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Non-combustible, A2 fire-rated as standard High strength 6063 Grade Aluminium (T6) 100% recyclable Supports any type of conventional decking boards Versatile when combined with Dura Pedestals Anthracite powder coating to bearers and pedestals - RAL7043 10 Year warranty on painted finish Expected 60-year design life

Meets latest safety legislation Strong and long lasting Sustainable solution with long design life Will never rot, ensuring superior longevity of decking Combined with Dura pedestals to overcome complex site issues Protective ant-glare paint coating avoids reflection in sunlight Blends seamlessly into decking and won’t flake or fade Years of useful service life for maximum peace of mind

Features Benefits

Dura Aluminium Bearer 25mm

(Milled Finish 25x48x3660mm**)(Anthracite Painted Finish 25x48x3660mm)





**Special Order only

25mm50mm

75mm

Our Dura Pedestals and Dura Bearers can be easily combined to suit all project needs. With 7 different heights of pedestals and 3 different heights of bearers, the Dura Composites system provides the most economical substructure combination on the market and is suitable for balconies, garden projects and everything in between. The Dura Composites Aluminium Support System can be used on sloping or uneven ground with gradients of up to 10° Degrees - which is equivalent to an amazing 1:6 fall! For more details please see our dedicated Aluminium Support System Brochure.

The paint coating on our Dura Pedestals and Bearers features an A2 rated anti-glare powder-coated finish that comes with a reassuring 10-year warranty. The anthracite colour will blend seamlessly into the floor surface, regardless of the decking surface colour you choose for your project. Customers can have confidence that all our Aluminium products have been certified and tested by a UKAS accredited body, satisfying current fire legislation; with testing carried out in an environment to replicate that of an actual flooring installation.

A2 Fire Rated Aluminium Pedestals & Bearers

10 year warranty for peace of mind

SUSTAINABLE

ANDRECYCLABLE

CLASS A2fl s1FIRE RATING(BS EN 13501-1)


Aluminium Support System - Dura Pedestals & Dura Bearers

Description /Options Min Height Max Height Min Height Max Height Min Height Max Height (mm) (mm) (mm) (mm) (mm) (mm)

A2 PEDESTAL OPTIONS

Aluminium Pedestal 25.5mm (Anthracite Painted Finish) 28 38 53 63 78 88Aluminium Pedestal 50.5mm (Anthracite Painted Finish) 53 65.5 53 88 78 113Aluminium Pedestal 85.5mm (Anthracite Painted Finish) 88 100.5 88 123 113 148Aluminium Pedestal 117.5mm (Anthracite Painted Finish) 120 132.5 120 155 145 180Aluminium Pedestal 152.5mm (Anthracite Painted Finish) 155 167.5 155 190 180 215Aluminium Pedestal 187.5mm (Anthracite Painted Finish) 190 202.5 190 225 215 250Aluminium Pedestal 222.5mm (Anthracite Painted Finish) 222.5 237.5 222.5 260 250 285

Heights achieved with 25mm Bearer



Technical Specifications

All Public & Private Buildings requiring an A2 Fire Rating Recessed Galvanised Steel Balconies Projected Galvanised Steel Balconies Recessed Concrete Balconies Roof Top Terraces Pub & Hotel Deck Areas Smoking Areas, Terraces Commercial Walkways Domestic Gardens Raised Terraces Washbays and elevated walkways

6063 Grade Aluminium (T6)

10 year warranty on painted surface finish. 60 year expected service life.

Durable and long lasting, our aluminium decking is 100% recyclable at the end of its use, making it an eco-friendly option.

Anthracite powder coated finish as standard to blend in seamlessly with any decking project. Mill finish available by special order.

Hidden Bi-Metallic Pan Head Self Drilling Screws

Building / Project Suitability

Material

WarrantyRecyclability

Finish

Fixing Method


??mm High

Dura Pedestals

152.5mm High 187.5mm High 222.5mm High

117.5mm High85.5mm High

25.5mm High 50.5mm High

Aluminium Dura Pedestals have an A2 fire-rating and a unique patent pending design which helps overcome even the most complex of installation challenges. Available in 7 different variants, the anthracite coloured pedestals are designed to work seamlessly with our aluminium Dura Bearers to provide the most economical A2 rated support system on the market.

Unlike plastic pedestals, the Dura Pedestals have a single unit construction, with no fiddly separate components (such as bearer holders, slope correctors or spacers) to unpack and assemble. The tripod design features enhanced stability to mitigate the risk of rolling and can be butted right up to the wall or edge without the need for cuts. If your project requires a fall, or if your substructure is not level, each pedestal includes handy visual notches at 5mm intervals so you can easily secure your bearers at your desired height.

Registered Design No. EU 007 827 746 Patent Application No. GB 2005553.9

Head Office

Dura Composites LtdDura House, Telford RoadClacton On SeaEssex, CO15 4LPUnited Kingdom

Tel: +44 (0)1255 443110Email: [email protected]

www.duracomposites.com

July 2020

Due to our policy of continual improvement we reserve the right to change specifications at all times without prior notice.

© 2020 Dura Composites

Unlocking the Power of Composites™

for High Rise Balconies and Terraces

dura deck aluminium · dura deck aluminium features a double skin with an attractive grooved...

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