dulles corridor metrorail project phase 2, package a ......• approve/implement revised design •...

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M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y Keith Couch Capital Rail Constructors October 2015 Dulles Corridor Metrorail Project Phase 2, Package A Quarterly Update to MWAA Board of Directors

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Page 1: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Keith Couch

Capital Rail Constructors

October 2015

Dulles Corridor Metrorail Project

Phase 2, Package A

Quarterly Update to

MWAA Board of Directors

Page 2: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Agenda

1. Safety

2. Schedule

3. Labor Statistics

4. DBE Subcontracting

5. Progress

Page 3: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Page 4: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Current Program Focus:

Work adjacent to traffic and within

Maintenance of Traffic (MOT) areas

Trenching & Excavation

New Employees, Contractors &

Lower Tier Subcontractors.

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Safety

Since Notice to Proceed:

Man-Hours: 1,524,342

(As of 9/18/2015)

Recordable Rate: 0.26

(vs. National Average: 3.30)

Lost Time Rate: 0.13 (vs. National Average: 1.70)

Page 5: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Design Status

Design Status Overall: 97% Complete*

Geotechnical Work 100% Complete

Field Survey Work 100% Complete

Track Design 100% Complete

Systems Design 98% Complete

Civil Design 99% Complete

Utilities Design 99% Complete

Facilities Design (Stations) 94% Complete

Wayside Design 96% Complete

Structures Design (Aerial Guideway/3 Bridges) 99% Complete

*Percent Complete through August, 2015, based on CRC Invoiced Value.

Page 6: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Construction Status: 7.1% Construction Status: 7.1%

Design Status: 97.3%Design Status: 97.3%

Overall Project StatusOverall Project Status

Design and Construction: 23.8%Design and Construction: 23.8%

Page 7: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

ALL PHOTOGRAPHS TO BE REPLACED BY LESLIE

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aerial Guideway: Drilled Shafts

114 Drilled Shafts installed – 58% complete

Page 8: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

ALL PHOTOGRAPHS TO BE REPLACED BY LESLIE

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aerial Guideway: Drilled Shafts

114 Drilled Shafts installed – 58% complete

Page 9: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

108 Columns installed – 55% Complete

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aerial Guideway: Columns

Page 10: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

ALL PHOTOGRAPHS TO BE REPLACED BY LESLIE

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aerial Guideway: Columns

108 Columns installed – 55% complete

Page 11: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

93 Caps poured – 47% complete

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aerial Guideway: Caps

Page 12: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

ALL PHOTOGRAPHS TO BE REPLACED BY LESLIE

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aerial Guideway: Caps

93 Caps poured – 47% complete

Page 13: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

GIRDERS FABRICATED*

84” = 58 of 338

72” = 12 of 88

GIRDERS INSTALLED*

84” = 14 of 338

72” = 8 of 88 Actions Taken: • Moved Travel Strand In

Reduced Stress

• Moved Rebar Out

• Confirmed Design within Specification

• Resumed Fabrication on May 22, 2015

• Resumed Installation on August 19, 2015

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aerial Guideway

84” and 72” Girders

Not to Scale *As of 9/28/2015

Page 14: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Actions Taken: • Halted Fabrication on April 27, 2015

• Evaluated Design Revisions

• Detailed Inspection of Fabricated Girders

Next Steps: • Decision on Acceptance/Rejection of

Fabricated Girders

• Approve/Implement Revised Design

• Resume Fabrication and Installation

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aerial Guideway

96” Girders

GIRDERS FABRICATED*

96” = 60 of 164

GIRDERS INSTALLED*

96” = 8 of 164

*As of 9/28/2015

Page 15: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Enabling WorkEnabling Work Nov 2014 Nov 2014 –– Jul 2015Jul 2015

Excavation & FoundationsExcavation & Foundations Jul 2015 Jul 2015 –– Jun 2016Jun 2016

Precast & SteelPrecast & Steel Jul 2016 Jul 2016 –– Apr 2017Apr 2017

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Sign removal on Saarinen Circle

Facilities:Facilities:

Dulles Airport StationDulles Airport Station

Page 16: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Enabling Work Nov 2014 – Apr 2015

Excavation & Foundations May 2015 – Oct 2015

Precast & Steel Nov 2015 – Apr 2016

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Facilities:

Innovation Center Station

Page 17: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Enabling Work Jan 2015 – Sep 2015

Excavation & Foundations Oct 2015 – Feb 2016

Precast & Steel Mar 2016 – Aug 2016

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Facilities:

Herndon Station

Herndon Monroe Park & Ride Sewer and Water

Page 18: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Enabling Work Feb 2015 – Dec 2015

Excavations & Foundations Dec 2015 – July 2016

Precast & Steel Aug 2016 – Dec 2016

Facilities:

Reston Town Center Station

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Page 19: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Bridges: Horsepen Run

Support of Excavation & Foundations: Complete

Structural Steel & Bridge Deck: Complete

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Page 20: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Bridges: Broad Run

Support of Excavation & Foundations: Apr 2015 – Jan 2016

Structural Steel & Bridge Deck: Oct 2015 – May 2016

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Page 21: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Bridges: Centreville Road

Support of Excavation & Foundations: Complete

Structural Steel & Bridge Deck: Oct 2015 – Nov 2015

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Page 22: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Civil: Existing Utilities

Completed: • Gas and communication utility

relocations on airport property

• Electrical relocations to enable

Dulles Station excavation

• Water line relocations on

Autopilot Drive

Ongoing • Utility relocation for Aerial

Guideway work thru airport

• Water line relocation at Dulles

Station

Completed: • Gas and communication utility

relocations on airport property

• Electrical relocations to enable

Dulles Station excavation

• Water line relocations on

Autopilot Drive

Ongoing • Utility relocation for Aerial

Guideway work thru airport

• Water line relocation at Dulles

Station

Cargo 5 – Utility Relocation

Page 23: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Civil: 34.5 kV Ductbank

34.5 kV Ductbank

Installation locations: • N07 – South of Reston Station

• N08 – East of Centreville Road,

North of Herndon Station

• N09 – West of Horsepen Bridge,

East of Horsepen Bridge, West of

Centreville Road

• N10 – Rt; 28 between Dominion

Virginia Power (DVP) tie-in

manhole and TPSS 15 location,

Rudder Road, GSE to Cell Phone

Lot

34.5 kV Ductbank

Installation locations: • N07 – South of Reston Station

• N08 – East of Centreville Road,

North of Herndon Station

• N09 – West of Horsepen Bridge,

East of Horsepen Bridge, West of

Centreville Road

• N10 – Rt; 28 between Dominion

Virginia Power (DVP) tie-in

manhole and TPSS 15 location,

Rudder Road, GSE to Cell Phone

Lot

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Page 24: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Civil: Wet Utilities

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Storm Pipe/Wet Utilities: • N08 – East of Centreville Road

• N09 – West of Horsepen Bridge

• N10 – Saarinen Circle

Relocation/Dulles Station

• N96 - Autopilot Drive

Utility Crossings

• Jack & bore – Reston Station,

Rt. 28, TPSS 15

• Directional Drill – Water and

sewer at Innovation Station

• Hand Mine – Herndon Station

Storm Pipe/Wet Utilities: • N08 – East of Centreville Road

• N09 – West of Horsepen Bridge

• N10 – Saarinen Circle

Relocation/Dulles Station

• N96 - Autopilot Drive

Utility Crossings

• Jack & bore – Reston Station,

Rt. 28, TPSS 15

• Directional Drill – Water and

sewer at Innovation Station

• Hand Mine – Herndon Station

Page 25: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Civil: Civil: TrackwallTrackwall

Trackwall Installation • Footing and Stem Wall

installation west of Horsepen

Run

Trackwall Installation • Footing and Stem Wall

installation west of Horsepen

Run

Page 26: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Grading/Excavation:Grading/Excavation: •• N07 N07 –– Reston Station, North and Reston Station, North and

South of Reston StationSouth of Reston Station

•• N08 N08 –– East of Centreville Road, East of Centreville Road,

North and South of Herndon North and South of Herndon

StationStation

•• N09 N09 –– East and West of East and West of

Horsepen BridgeHorsepen Bridge

•• N10 N10 –– Saarinen Circle Saarinen Circle

Relocation, including Ramp C Relocation, including Ramp C

modificationsmodifications

•• N97 N97 –– Initial Greenway road Initial Greenway road

widening to support aerial widening to support aerial

guidewayguideway

Grading/Excavation:Grading/Excavation: •• N07 N07 –– Reston Station, North and Reston Station, North and

South of Reston StationSouth of Reston Station

•• N08 N08 –– East of Centreville Road, East of Centreville Road,

North and South of Herndon North and South of Herndon

StationStation

•• N09 N09 –– East and West of East and West of

Horsepen BridgeHorsepen Bridge

•• N10 N10 –– Saarinen Circle Saarinen Circle

Relocation, including Ramp C Relocation, including Ramp C

modificationsmodifications

•• N97 N97 –– Initial Greenway road Initial Greenway road

widening to support aerial widening to support aerial

guidewayguideway

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Civil: Grading/Excavation

Page 27: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Manpower Hours June 2015 July 2015 August 2015

Professional Staff 55,187 47,575 45,672

Craft Labor – CRC & Subcontractors 41,866 46,191 63,468

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Page 28: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Labor by Race/Ethnicity June 2015 – August 2015

African

American Caucasian Hispanic Other*

EMP % EMP % EMP % EMP %

June

2015 68 15 149 33 223 50 8 2

July 2015 71 15 180 37 232 47 7 1

August

2015 66 13 171 35 247 50 8 2

QTR

AVG 68 14 167 35 234 49 8 2

African

American Caucasian Hispanic Other

*includes all other nationalities, for example: Pacific Islander, Native Hawaiian, Native American, Asian, etc.

Page 29: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Labor by State June 2015 – August 2015

VA MD DC PA WV OTHER*

% % % % % %

June – Aug 2015

Average 60% 22% 4% 4% 5% 5%

VA MD DC PA WV OTHER

*includes all other states.

Page 30: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

DBE Status As of 9/23/15

$-

$20,000,000

$40,000,000

$60,000,000

$80,000,000

$100,000,000

$120,000,000

$140,000,000

$160,000,000

$180,000,000

$200,000,000

DBE Project Goal DBE Committed Value Against

Awarded Contracts

Remaining to Buy Projected Finish

DBE Status w/COs $172,816,281 $176,841,474 $- $180,718,531

Do

llars

Pro

cu

red

to

DB

E

Dulles Corridor Metrorail Project, Phase 2, Package A Disadvantaged Business Enterprise(DBE) Status

14.33% 14.64%

0%

14%

Page 31: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Aug: Eleanor Holmes Norton

Job Fair

Sep: Greater Washington Urban

League Job Fair

Sep: Prince Georges County

Job Fair

Oct: KRA Job Fair

Oct: The Wharf Project

Washington, DC

Nov: EDSI Job Fair

Prince Georges County

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Local Employment

Outreach – 2015 Events

Page 32: Dulles Corridor Metrorail Project Phase 2, Package A ......• Approve/Implement Revised Design • Resume Fabrication and Installation M E T R O P O L I T A N W A S H I N G T O N

M E T R O P O L I T A N W A S H I N G T O N A I R P O R T S A U T H O R I T Y

Ronald Reagan Washington National Airport Dulles Corridor Metrorail Project

Washington Dulles International Airport Dulles Toll Road