dual large digit payload display interface · 2020. 10. 27. · komatsu 930e plm3 3789 komatsu...

PRODUCT MANUAL DUAL LARGE DIGIT PAYLOAD DISPLAY INTERFACE Part No. 11484

2 | 20 M0710.docx | Rev 1.3 | Modified on 18/08/2017 | © Remote Control Technologies Pty Ltd

DISCLAIMER

© Remote Control Technologies Pty Ltd.

■ No part of this manual may be reproduced, copied, translated, or transmitted in any form or by any means without the written permission of RCT.

■ Information provided in this manual is intended to be accurate and reliable. However, RCT assumes no responsibility for its use or infringements upon the rights of third parties that may result from its use.

■ All examples and diagrams shown in this manual are intended only as an aid to understanding the text, not to guarantee operation. RCT will accept no responsibility for actual use of the product based on these illustrative examples.

■ Please contact your nearest RCT branch for more information concerning applications in life critical situations or high reliability.

■ RCT reserves the right to make changes to any product herein to improve reliability, function or design. All specifications are subject to change without notice.

M0710.docx | Rev 1.3 | Modified on 18/08/2017 | © Remote Control Technologies Pty Ltd 3 | 20

Contents

PRODUCT OVERVIEW 4 GENERAL ARRANGEMENT 4

OPERATION AND USE 4

DIAGRAMS 5 PAYLOAD DISPLAY SYSTEM EXTERNAL WIRING (552g) 5 10 METRE LOOM TO LARGE DIGIT DISPLAY (405e) 6 5 METRE LOOM TO LARGE DIGIT DISPLAY (118e) 7 TRUCK LOOM CONFIGURATION SELECTION 8

VIMS Loom Configuration (059j) 9 Caterpillar (Early) Loom Configuration (018k) 10 Komatsu Loom 1 Configuration (064a) 11 Komatsu Loom 2 Configuration (268y) 12 Komatsu Loom 3 Configuration (063ga) 13 Hitachi Loom Configuration (513d) 14 Loader Loom Configuration (019v) 15

GLOSSARY 16

WARRANTY 16


PRODUCT OVERVIEW The EarthTrack® Dual Large Digit Display Interface, part number 11484, is a production tool designed to display the payload weights being loaded onto a dump truck on 1 or 2 large digit displays mounted to the side of a vehicle. This helps sites recognise how much material each truck is moving. The EarthTrack® Dual Large Digit Display Interface has been designed to communicate with many different payload systems, including:

■ Caterpillar TPMS ■ Caterpillar VIMS ■ Komatsu PLM2 ■ Komatsu PLM3 ■ Hitachi

GENERAL ARRANGEMENT The diagram below itemises the major components that make up the EarthTrack® Dual Large Digit Payload Display System.

Caterpillar or Komatsu power/vehicle data

Hitachi EH1000 or EH1700

power/vehicle data

EarthTrack™ Payload Display Interface

Large Digit Display 1 (4557)

Large Digit Display 2 (4557)

RS232

CANJ1939

OPERATION AND USE For Caterpillar and Komatsu vehicles, the payload display interface communicates with the vehicle data system via a serial RS232 connection. Hitachi vehicles use the CAN input. The payload display interface continually requests the operating mode from the vehicle data system. Payload weight is displayed locally on the large digit display. If the strut pressure is within 10 percent of the maximum rated weight of the vehicle, an 'E' is displayed at the left hand side of the large digit display units. Once loaded, the weight is displayed on the large digit displays until the dump mode is sensed. When dump has been sensed the display will reset to zero. Note: If the communications link between the payload display interface and the vehicle data system fails, a series of three horizontal bars will be displayed on the local large digit display only.


DIAGRAMS PAYLOAD DISPLAY SYSTEM EXTERNAL WIRING (552g)

PRO

GR

AMM

ING

POR

TSER

IAL BAUD

RATE 38400

PINFU

NC

TION

AR

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0 VC

TX

POW

ER /

DATA

PRO

GR

AMM

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POR

T

CO

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ISPLAY(11484)

AF

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DC

BA

C

B

12

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DISPLAY 2

CO

MM

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12

43

DISPLAY 1

DU

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IT PAYLO

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DISPLA

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MAC

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DM

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REQ

UIR

EDLO

OM

CAT EAR

LYTPM

S8256

CAT LATE

VIMS

1446KO

MATSU

630EPLM

22061

KOM

ATSU 730E

PLM2

2061KO

MATSU

830EPLM

22061

KOM

ATSU 830E

PLM3

3789KO

MATSU

930EPLM

33789

KOM

ATSU H

D1500-5

PLM2

2061KO

MATSU

HD

1500-7VH

MS

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MATSU

HD

785-3PLM

33276

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23276

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S232 RX

CR

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CAN

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OPTIO

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DISPLAY C

ON

NEC

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2-VE

3N

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TX

LARGE DIGIT DISPLAY LOOM(10064)

LARGE DIGIT DISPLAY LOOM(1554)

LARG

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(4557)

12

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1var

enlarged text, added title,corrected loom

APND

H8/06/17


10 METRE LOOM TO LARGE DIGIT DISPLAY (405e)

1234

BNGN

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(2016)

A

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5 METRE LOOM TO LARGE DIGIT DISPLAY (118e)

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BNGN

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BN

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(2016)

A

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28/09/10

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4 PIN

MM

16/12/11

7added label

MM

19/12/11


TRUCK LOOM CONFIGURATION SELECTION

In order to communicate with different manufacturer payload systems, trucks may require different looms. Use the lookup table below to select the appropriate loom for each truck type that is compatible with the interface.

TRUCK MAKE TRUCK MODEL

PAYLOAD SYSTEM REQUIRED LOOM DRAWING NUMBER

CAT (LATE) ALL VIMS VIMS 1446 059j

CAT (EARLY) ALL TPMS TPMS 8256 018k

KOMATSU 630E PLM2 2061 064a



KOMATSU 830E PLM3 3789 268y

KOMATSU 930E PLM3 3789 268y

KOMATSU HD1500-5 PLM2 2061 064a

KOMATSU HD1500-7 VHMS (PLM3) 2061 064a

KOMATSU HD785-3 PLM3 3276 063ga



KOMATSU HD785-7 VHMS (PLM3) 3276 063ga

HITACHI EH1100-3 HTMC 12135 513d

HITACHI EH1700-3 HTMC 12135 513d


VIMS Loom Configuration (059j)

1234567

WIR

E 972

WIR

E 876

WIR

E 875

BUOR

BU

TO VIM

STELEM

ETRY

PO

RT

PLU

G(1596)

PLU

G H

OLES

NO

T USED

FEDCBA

BK

-3

OR

-3

BU

-3

RD

-3

GN

D+VE

24 VO

LTSIN

PLU

G(5050)

TO EP

D-D

P-V

IMP

OW

ER / D

ATA POR

T

12

34

56

78

910

1112

B ACDEFGH

B ACDEFGH

12

34

56

78

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1112

A4

CO

PY

RIG

HT - A

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ESERVED

This draw

ing is

the property

of R

EMO

TEC

ON

TRO

L TECH

NO

LOG

IES PTY LTD (R

CT),


part for

any purpose

without

the express

authority of RC


to RC

T, on demand.

LOO

M TO

SU

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PD

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LOO

MC

ON

FIGU

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IME

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ION

S IN

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REV

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ES

CR

IPTION

BY

DATE

1upgraded

GS

21/02/06

2upgraded tem

plateM

M20/08/10

5050 WIR

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CO

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TION

SP

INW

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LOU

RFU

NC

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D-3

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DA

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OR

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ATA

DB

K-3

BLA

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- 3mm

GR

OU

ND

E-

--

F-

--


Caterpillar (Early) Loom Configuration (018k)

ABCDEA B C D E F

1234W

IRE 4

WIR

E 3

WIR

E 2

WIR

E 1

NO

T USED

NO

T USED

(5050)

(0322)

(0320)

12

34

56

78

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B ACDEFGH

12

34

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This draw

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ON

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L TECH

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part for

any purpose

without

the express

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to RC

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RE

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WIR

E LE

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BK

-B

LAC

KP

K-

PIN

KB

U-

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PU

RP

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N-

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OW

NR

D-

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DG

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H-

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GR

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YL

-Y

ELLO

WO

R-

OR

AN

GE

TQ-

TUR

QU

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Komatsu Loom 1 Configuration (064a)

ABCDE

FEDCBAY

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TO K

OM

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LM D

OW

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ADP

OR

T

GN

/YL-FVT

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GN

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10K

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24 VOLTS

IN

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LUG

(0353)

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ON

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L TECH

NO

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IES PTY LTD

(RC


hole or inpart

for any

purpose w

ithout the


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and.

RE

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LOA

DIN

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GS

09/10/06

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EY

28/11/14

3V

ar.w

ires changed to FVTG

JS20/02/17


Komatsu Loom 2 Configuration (268y)

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THESE W

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12

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CO

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ESERVED

This draw

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the property

of R

EMO

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ON

TRO

L TECH

NO

LOG

IES PTY LTD (R

CT),


part for

any purpose

without

the express

authority of RC


to RC

T, on demand.

LOO

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RN

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DATE

20/07/06A

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GLOSSARY

WARRANTY Please see the RCT standard warranty, available on our website - www.rct-global.com.

A Amp (Ampere) MIN Minimum

ac alternating current mm millimetres

AMS Advanced Management System mW Milliwatts

Aux Auxiliary Output N/A Not Applicable

CAN Controller Area Network N/C Normally Closed

CMIO ControlMaster® Input Output PCB N/O Normally Open

CMR ControlMaster® Receiver OEM Original Equipment Manufacturer

CMT ControlMaster® Transmitter O/P Outputs

CM2200 ControlMaster® 2200 Remote Set Out Output

COMMS Communications PB Push Button

CPU Central Processor Unit PC Personal Computer

dc direct current PCB Printed Circuit Board

E.G. For example PIN Personal Identification Number

ETR Energised To Run PLC Programmable Logic Controller

ETS Energised To Stop POT Potentiometer

ESD Engine Shutdown PPM Pulses Per Metre

FET Field Effect Transistor PWM Pulse Width Modulation

GND Ground PWR Power

H Hours Rev Revision

HEX Hexadecimal Numbering System RF Radio Frequency

ID Identity RH Relative Humidity

i.e that is rpm Revolutions per minute

In Input RX Receiver

IP Ingress Protection RS232 Recommended Standard (number 232) for serial data transfer

kg Kilogram SYS System

Km/h Kilometres Per Hour TOV Text On Video

LCD Liquid Crystal Display TX Transmitter

LED Light Emitting Diode USB Universal Serial Bus

LK Link V Volts

M Minutes °C Degrees Centigrade

mA Milliamps # Number

MAX Maximum < Less Than

MCU Multi-Control Unit > Greater Than

MFU Multi-Function Unit % Percentage

MHz Mega Hertz (million(s) cycles per second)

http://www.rct-global.com/


NOTES

Discover more: www.rct-global.com [email protected] AUSTRALIA: +61 (0) 8 9353 6577 AFRICA: +27 (0) 83 292 4246 CANADA: +1 705 590 4001 RUSSIA / CIS: +7 (910) 411 11-74 SOUTH AMERICA: +56 9 8731 9925 USA: +1 801 938 9214

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