dsd general presentation
DESCRIPTION
DSD Ferrometalco was founded in 1979 by the German Ferrostaal and is considered one of the Largest Steel Manufacturing and Construction Company in the Middle East as it has a production capacity of 50,000 Tons/Year, in which 30,000 Tons/Year of Steel Structures, 15,000 Tons/Year of Plate Work and 5,000 Tons/Year of Pipe Work. The company is completely owned by the German DSD Steel Group which was also founded by Ferrostaal, which is now completely owned to the Belgium Group DSD Steel Construction AG. The main business sectors that DSD Ferrometalco operates in are: - Power Plants. - Oil & Gas. - Petrohemical and Chemical Plants. - Steel Mills. - Cement Plants. - Commercial Centers, High rise Building and Steel bridges. Currently the number of employees is average of 1,500. The company head office and the Pipe Prefab Workshop is located in Cairo, Egypt and the Main Plant is located in Belbeis, Egypt. Also The Company is certified according to: ISO 9001. ISO 14001. OHSAS 18001. ASME Stamps (S, U, U2, R & NB). TÜV (AD 2000 Merlblatt HP 0 & DIN EN ISO 3834-2). GSI-SLV (DIN 18800-7 Class E, EN 1090-1 & EN 13084-7) which certify our product with CЄ-Mark Attestation.TRANSCRIPT
FERROMETALCO
FERROMETALCO WAS ESTABLISHED IN 1979 TO PROVIDE EGYPT, MIDDLE EAST, EUROPE & AFRICAN COUNTRIES WITH HIGH QUALITY STEEL WORKS
FERROMETALCO OWNERSHIP
100 %
100 %
FERROMETALCO FIELDS OF BUSINESSPower Stations Steel Mills Cement Plants Chemical Plants Refineries Bridges High Rise Buildings Commercial Buildings Material Handling Equipments
RANGE OF PRODUCTS & SERVICESStructural Steel Pressure Vessels Storage Tanks Heat Exchangers Pipe Prefabrication Heavy Weldments & Machining Turnkey Electro-Mechanical Erection Works
MANPOWER
Total of 1,500 Persons, Jan 2013
SAFETY
DSD Ferrometalco is fully committed to implement all Safety and
Occupational Health procedures for Employees, Subcontractors & Customers. As well as protecting the environment from all types of pollution inside & outside the company.
QUALITY MANAGEMENTDSD Ferrometalco is very keen to assure its commitment to produce High Quality Steel Products
The Company is Certified According to: ISO 9001:2008 ASME Certifications, (S,U,U2,R,NB) SLV, DIN 18800-7 TV, AD 2000-Merkblatt HP 0 TV, DIN EN 729-2 ISO 14001:2004 OHSAS 18001:2007 GSI SLV (DIN 18800-7 CLASS E, EN 1090-1 & EN 13084-7) which allow us to stamp our products the CE Mark
Products are Subject to Continuous Quality Assurance and Control Acceptance Inspection is Carried out at our Workshops and Sites
OUR MAIN CUSTOMERS
ENGINEERING
ENGINEERING
ENGINEERING CAPABILITIES
Basic Design Statical Calculations Detailed Engineering
ENGINEERING CAPABILITIESDesign According to International Codes and Standards Steel Structures according to DIN or AISC( SAP 2000 / PROSTEEL / X-Steel / AUTOCAD )
Vessels according to ASME or AD-Merkblatt( PV ELIT / DIMY )
Tanks according to API 650 & 620( API TANK Analysis )
Piping Isometric( AutoCAD 3D 2000 )
ENGINEERING CAPABILITIES
PROCUREMENT
PROCUREMENT
PROCUREMENTWest Europe
Worldwide material procurement according to customer needs.
East Europe Asia Local Market
Our Vendor list includes the best Mills all over the world
MANUFACTURING
MANUFACTURING
MANUFACTURING
Latest Equipment for :Cutting Edge Preparation Rolling Drilling Welding Heat Treatment Heavy Machining NDE
Surface Preparation
FACILITIES
FACILITIES
PRODUCTION CAPACITY
50,000 tons / year30,000 tons / year of Structural Steel Work 15,000 tons / year of Plate Work 5,000 tons / year of Pipe Work
OUR PRODUCTS
STRUCTURAL STEEL WORK
STRUCTURAL STEEL WORK
El Kuriemat Power Plant (2x650MW) / EgyptTurbine Building
STRUCTURAL STEEL WORK
El Tebbin Thermal Power Plant (2x350MW) / EgyptAnsaldo Caldaie Gas/Oil Fired Boilers
STRUCTURAL STEEL WORK
Abu Qir Thermal Power Plant (2x650 MW) / EgyptAnsaldo Caldaie Gas/Oil Fired Boilers
STRUCTURAL STEEL WORK
Cairo West Power Plant (2x350 MW) / EgyptArchirodon Turbine Building
STRUCTURAL STEEL WORK
Shuaiba Power & Desalination Plant (3x300MW) / KSAAnsaldo Caldaie 3 Gas/Oil Fired Boilers
STRUCTURAL STEEL WORK
Shuaiba Power & Desalination Plant (3x300MW) / KSAAnsaldo Caldaie 3 Gas/Oil Fired Boilers
STRUCTURAL STEEL WORK
Torrevaldaliga North Power Plant (3x660MW) / ItalyAnsaldo Caldaie 3 Coal Fired supercritical Boilers
STRUCTURAL STEEL WORK
Torrevaldaliga North Power Plant (3x660MW) / ItalyAnsaldo Caldaie 3 Coal Fired supercritical Boilers
STRUCTURAL STEEL WORK
Vasilikos Power Plant (130MW) / CyprusAnsaldo Caldaie
STRUCTURAL STEEL WORK
Nubaria CC Power Plant (1500 MW) / EgyptAlstom - Fabrication & Erection of 4 HRSGs Units CCC - Fabrication & Erection of Turbine Buildings
STRUCTURAL STEEL WORK
Grain CC Power Plant (1250MW) / UKAlstom Fabrication of Non-Pressure Parts for 3 HRSGs
STRUCTURAL STEEL WORK
Grain CC Power Plant (1250MW) / UKAlstom 3 HRSGs
STRUCTURAL STEEL WORK
Staythorpe CC Power Plant (1650MW) / UKAlstom Fabrication of Non-Pressure Parts for 4 HRSGs
STRUCTURAL STEEL WORK
Staythorpe CC Power Plant (1650MW) / UKAlstom 4 HRSGs
STRUCTURAL STEEL WORK
64 m 32 m
Sardinia Radio Telescope / ItalyMAN - Technologies
STRUCTURAL STEEL WORK
Gantry GSI Heidelberg / GermanyMAN - Technologies
STRUCTURAL STEEL WORK
Gantry GSI Heidelberg / GermanyMAN - Technologies
STRUCTURAL STEEL WORK
QAFCO 4 Fertilizer Plant / QatarKrupp UHDE
STRUCTURAL STEEL WORK
Yansab Olefin Plant / KSATechnip - Italy
STRUCTURAL STEEL WORK
IDKU LNG Plant / EgyptBechtel
STRUCTURAL STEEL WORK
Objiana Cement Plant / Nigeria
STRUCTURAL STEEL WORK
ANSDK Steel Mill / Egypt
STRUCTURAL STEEL WORK
Abu Zaabal Steel Mill / Egypt
STRUCTURAL STEEL WORK
New Doha International Airport / QatarADCC JV - Bechtel Cargo Terminal , ULD & Auxiliary Buildings
STRUCTURAL STEEL WORK
New Doha International Airport / QatarADCC JV - Bechtel Cargo Terminal , ULD & Auxiliary Buildings
STRUCTURAL STEEL WORK
Sharm El-Sheikh International Congress Center / Egypt
STRUCTURAL STEEL WORK
Sharm El-Sheikh International Congress Center / Egypt
STRUCTURAL STEEL WORK
Sheraton Heliopolis Hotel Extension / EgyptCCC
STRUCTURAL STEEL WORK
Sheraton Heliopolis Hotel Extension / EgyptCCC
STRUCTURAL STEEL WORK
Four Seasons Hotel / Egypt - Bechtel
STRUCTURAL STEEL WORK
Kifissos Bridge / Greece
STRUCTURAL STEEL WORK
Etay El Baroud and Tharwat Bridges / Egypt
OUR PRODUCTS
TANKS
API TANKS
AMOC Yard Tanks / EgyptFoster Wheeler Italy 72 Tanks of Various Capacities (2,500 to 15,000 m3)
API TANKS
EdFs Yard Tanks / Egypt4 Tanks x (29,000 m3) Oil Storage Tanks (4x29000m3)
STORAGE TANKS
EBIC Ammonia Storage Tanks / EgyptKBR Ammonia Storage Tanks (2x60,000m3) 4 Utility Tanks
STORAGE TANKS
EBIC Ammonia Storage Tanks / EgyptKBR Ammonia Storage Tanks (2x60,000m3) 4 Utility Tanks
LNG TANKS
Damietta LNG Plant / EgyptM.W.Kellog, JGC & Tecnicas Reunidas Engineering: Bouygues Offshore LNG Storage Tanks ( 2 x150,000 m )
OUR PRODUCTS
PRESSURE VESSELS
PRESSURE VESSELS
Plate cold rolling capacity up to 80 mm thick and 4.0 m wide
PRESSURE VESSELS
AMOC Extension Project / EgyptTechnip Italy
PRESSURE VESSELSSteam Drums
Cairo North CC Power Plant (750MW) / Egypt NEM 2 HP Drums Thick 110 mm
PRESSURE VESSELSSteam Drums
Cairo North CC Power Plant / Egypt (750MW) 2 LP Drums
Cairo North CC Power Plant / Egypt (750 MW) 2 IP Drums
PRESSURE VESSELS
GMMRA Project / LibyaVINCI Grand Projects 60 Surge Vessels (Dia 4 m x Length 18.5m x thick 22mm)
PRESSURE VESSELS
Suez, Abu Qir and Helwan Fertilizer Projects / EgyptKrupp UHDE 3 HT & 3 LT Converter Alloy Steel Thick 75mm
PRESSURE VESSELS
Suez, Abu Qir and Helwan Fertilizer Projects / EgyptKrupp UHDE Stacks
PRESSURE VESSELS
ABIC / EgyptAmmonia Storage Vessels
OUR PRODUCTS
HEAT EXCHANGERS
HEAT EXCHANGERSCondensers
Cairo North PP One Unit HITACHI
Sidi Krir & Ayoun Mousa PP 4 Units - SIEMENS
HEAT EXCHANGERS
Heat Recovery Steam Generator
Cairo South CC Power Plant / EgyptBabcock Lentjes Non Pressure & Pressure Parts (Vertical Flow Design)
HEAT EXCHANGERSHeat Recovery Steam Generator ( Manufacturing of T91,T22 & CS Harps)
Nubaria PP Non Pressure & Pressure Parts (Hz Flow Design) ALSTOM Cairo North PP Non Pressure & Pressure Parts (Hz Flow Design) NEM
HEAT EXCHANGERSHeat Recovery Steam Generator
Ras Laffan CC Power Plant / QatarAnsaldo - Caldaie Manufacturing of 72 Harps
HEAT EXCHANGERS
Alexandria, Helwan & Suez Fertilizer Projects / EgyptConvection Bank Krupp UHDE Fabrication of Modules (P91, P22 & CS)
OUR PRODUCTS
PIPE PREFABRICATION
PIPE PREFABRICATION
TDRP ANSDK / EgyptProcess and Utilities Pipe Work
PIPE PREFABRICATION
Midor Refinery / EgyptTechnip - Italy Jacketed Pipes
PIPE PREFABRICATION
Turbine Critical Pipe - Sidi Krir Power Plant (2x350MW) / EgyptSiemens
Lube Oil Piping System
PIPE PREFABRICATION
Nubaria CC Power Plant (1500MW) / EgyptAlstom Boiler Piping Work Material ( P91,P22,CS)
PIPE PREFABRICATION
Shuaiba Power & Desalination Plant / KSAAnsaldo Caldaie (3x 660MW) Fabrication of HP & IP Steam Piping (P91, P22,CS)
PIPE PREFABRICATION
Abu Zaabal Steel Mill / EgyptCarbon Steel Pipe Work
PIPE PREFABRICATION
Tebbin Power Plant (2x350MW) / EgyptAnsaldo Caldaie Boiler Piping (P91, P22 & CS)
PIPE PREFABRICATION
Tebbin Power Plant (2x350MW) / EgyptAnsaldo Caldaie Boiler Piping (P91, P22 & CS)
PIPE PREFABRICATION
Abu Qir Power Plant (2x650MW) / EgyptAnsaldo Caldaie Boiler Piping (P91, P22 & CS)
PIPE PREFABRICATION
Abu Qir Power Plant (2x650MW) / EgyptAnsaldo Caldaie Boiler Piping (P91, P22 & CS)
PIPE PREFABRICATION
Abu Qir Power Plant (2x650MW) / EgyptAnsaldo Caldaie Boiler Piping (P91, P22 & CS)
PIPE PREFABRICATION
Gabal El Asfar W.T. P / EgyptDegremont Stainless Steel Piping Fabrication Work
PIPE PREFABRICATION
Damietta LNG Project / EgyptM.W.Kellogg,JGC & Tecnicas Reunidas Stainless Steel Piping Fabrication Work
OUR PRODUCTS
WIND TOWERS
WIND TOWERS
Zaafarana Wind Farm / Egypt
WIND TOWERS
Zaafarana Wind Farm / Egypt
WIND TOWERS
Zaafarana Wind Farm / Egypt
WIND TOWERS
Zaafarana Wind Farm / Egypt
WIND TOWERS
Zaafarana Wind Farm / Egypt
WIND TOWERS
Zaafarana Wind Farm / Egypt
WIND TOWERS
Zaafarana Wind Farm / Egypt
OUR PRODUCTS
HEAVY WELDMENTS & MACHINING
HEAVY WELDMENTS AND MACHINING
GE / El Kureimat Power Plant (2x650MW) / EgyptInner / Outer Casings of LP Steam Turbine
HEAVY WELDMENTS AND MACHINING
Hitachi/ Cairo North Power Plant (2x350MW) / EgyptLP Steam Turbine Casing
HEAVY WELDMENTS AND MACHINING
Sidi Krir & Ayoun Moussa Power Plant (4x350MW) / EgyptSiemens Generator Stator Frames & Diaphragms
OUR PRODUCTS
HYDRAULIC STRUCTURE
HYDRAULIC STRUCTURES
Naga Hamadi Barrage / EgyptDSD Noell Fabrication of Vertical Gates & Installation
HYDRAULIC STRUCTURES
Naga Hamadi Barrage / EgyptDSD Noell Fabrication & Installation of Vertical Gates
HYDRAULIC STRUCTURES
Zefta Lock / EgyptDSD Noell Fabrication and Installation of Lock Gates
OUR PRODUCTS
CONSTRUCTION WORKS
CONSTRUCTION WORKS
Cairo North CC Power Plant (750MW) / EgyptNEM- HRSGs Construction
CONSTRUCTION WORKS
Nubaria Power Plant (1500MW) / EgyptAlstom Erection of 4 Unit HRSGs CCC Erection of Turbine Buildings
CONSTRUCTION WORKS
Nubaria Power Plant (1500MW) / EgyptErection of Turbine Buildings and 4 Units HRSGs
CONSTRUCTION WORKS
Nubaria Power Plant (1500MW) / EgyptSiemens Mechanical Installation Works 4 Units Gas Turbines CTGs
CONSTRUCTION WORKS
Sidi Krir & Ayoun Moussa Power Plant (4x350MW) / EgyptSiemens Mechanical Installation Works 4 Units Steam Turbine Generator / Condenser
CONSTRUCTION WORKS
El Tebbin Thermal Power Plant (2x350MW)/ EgyptAnsaldo Caldaie 2x350 MM Gas/Oil Fired Boilers
CONSTRUCTION WORKS
El Tebbin Thermal Power Plant (2x350MW) / EgyptAnsaldo Caldaie 2x350 MM Gas/Oil Fired Boilers
CONSTRUCTION WORKS
Abu Qir Thermal Power Plant (2x650MW) / EgyptAnsaldo Caldaie 2x650 MM Gas/Oil Fired Boilers
CONSTRUCTION WORKS
ANSDK Steel Mill / Egypt Mechanical Installation Works - Complete Production Lines
CONSTRUCTION WORKS
Abu Zaabal Steel Mill / EgyptMechanical Installation Works - Complete Production Lines
CONSTRUCTION WORKS
New Qatar International Airport / QatarADCC JV Bechtel
CONSTRUCTION WORKS
Naga Hamadi Barrage / EgyptDSD Noell Construction of Hydraulic Structures - Radial Gates
OUR PRODUCTS
SPARE PARTS FABRICATION
SPARE PARTS FABRICATION
Water Cooled Ducts for Steel Mills
Electric Arc Furnaces for Steel Mills
Mill Shell for Cement Plants
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