driving improvements through supply chain optimization
TRANSCRIPT
9/8/2015 September 2015, p.1Supply Chain Insights Global Summit #ImagineSC
Supply Chain Optimization
Kehat ShaharVice President, Supply Chain Planning
SanDisk Corporation
9/8/2015 September 2015, p.2Supply Chain Insights Global Summit #ImagineSC
Forward Looking StatementsDuring our meeting today, we may make forward-looking statements.
Any statement that refers to expectations, projections or other characterizations of future events or circumstances is a forward-looking statement, including those relating to market position, market growth, product sales, industry trends, supply chain, future memory technology, production capacity, production costs, technology transitions, construction schedules, production starts, and future products. This presentation contains information from third parties, which reflect their projections as of the date of issuance. Actual results may differ materially from those expressed in these forward-looking statements due to factors detailed under the caption “Risk Factors” and elsewhere in the documents we file from time to time with the SEC, including our annual and quarterly reports. We undertake no obligation to update these forward-looking statements, which speak only as of the date hereof or the date of issuance by a third party, as the case may be.
9/8/2015 September 2015, p.3Supply Chain Insights Global Summit #ImagineSC
Agenda
SanDisk Overview Supply Chain Optimization
- Supply Chain Segmentation & Policy
Q & A
9/8/2015 September 2015, p.4Supply Chain Insights Global Summit #ImagineSC
We Enable Innovation in Four Mega Markets
Mobile and Connected
DevicesConsumerData Center Client
Computing
9/8/2015 September 2015, p.5Supply Chain Insights Global Summit #ImagineSC
Financial Strength
Trailing 4 Quarter Financials*• $6.1B Revenue• 61% commercial; 39% retail• $1.5B Net Cash• $.9B R&D Investment
Fortune 500
5
* Financials as of Q2’15. Net Cash = (Cash + cash equivalents + short-term and long-term marketable securities) less (debt at maturity value) as of end of Q2’15
9/8/2015 September 2015, p.6Supply Chain Insights Global Summit #ImagineSC
Supply Chain Footprint
SanDisk with Mfg partner Toshiba
Silicon Suppliers
SanDisk Storage Shanghai Factory
SanDisk Storage Malaysia Factory (Target production in 1H-2015)
Contract Manufacturers (CM)
CM CM
SanDisk Retail
Fulfillment
Regional Fulfillment
Local Warehouse
VMI Hub
300,000+Store Fronts
Distributors
System Integrators
Wafer Memory Packaging & Test Card and Solid State DriveAssembly & Test
Vertically Integrated, scale and flexible supply chain
Shipping almost 2 million units daily
Packaging and Fulfillment
Channel
CM CM
9/8/2015 September 2015, p.7Supply Chain Insights Global Summit #ImagineSC
DP
DM
SCP
FP
MEIOSAP
Agile BI
Tableau
Advanced Planning Systems
GATP
Advanced Planning Solutions
L1 Independ
ent Forecasti
ng L2 - Consensu
s Forecasti
ng
L3 Supply
Planning
L4 Adjust Demand &Supply
Plan
L5 Distribute Sup Plan Week/Monthly
Process
Daily/Weekly Process
S&OP Process
Analytics
Simulation
Optimization
Analytics COE
Supply ChainR&D
SC PolicyInv. ModelsFcst Algorithm…
Plan Recommendatio
n
Decisions
9/8/2015 September 2015, p.8Supply Chain Insights Global Summit #ImagineSC
Supply Chain Optimization
9/8/2015 September 2015, p.9Supply Chain Insights Global Summit #ImagineSC
Postpone Inventory while meeting customer service level requirements
Delay Product Differentiation without adding significant cycle time or cost
Number of Products
Understand/Measure · Buffer · Reduce Variability σ
SKUWaferMemoryPackage
Card and Drive
Mem Pkg Test
Advance Planning System
ArchitectureSystem
recommendsUser review and
update planSystem respect
user updates and re-plan
Supply Chain Policy to Maximize $/GB & effectively balance Service level & Inventory
Reduce Cycle Time without compromising on flexibility
Supply Chain Optimization
9/8/2015 September 2015, p.10Supply Chain Insights Global Summit #ImagineSC
Supply Chain Segmentation(Postpone inventory while meeting
customer service level requirements)
9/8/2015 September 2015, p.11Supply Chain Insights Global Summit #ImagineSC
Supply Chain SegmentationSuppl
y chain segmentati
on
Started with one size fits all approach (FY 2008 and prior)
- Build to forecast with 6-8 weeks manufacturing frozen fence
- Changed from Build to forecast to Build to targets (still one size fits all)
- Key drivers for this change is to reverse trend of high inventory and low service level
Die Bank Tested Memory Pkg
Tested Card or Drive Generic Card
or DriveSKU
Factory/Contract Manufacturer Fulfillment
Build To Forecast Order
Build To Targets Order
High Margin Builds
Excess Build PlanKey changes
• Multi stage inventory• Reduce frozen fence (from weeks to days) to
increase response to demand changes • Demand priority visibility and actions across
supply chainImplementation approach• Top management buy in• Think tank team of functional expert is set up to
architect solution• Think tank team led change management
Build To Targets
9/8/2015 September 2015, p.12Supply Chain Insights Global Summit #ImagineSC
BTT
Supply chain segmentationSuppl
y chain segmentati
on
Supply chain segmentation by customer and product
Die Bank Tested Memory Pkg
Tested Card or Drive
Generic Card or Drive
SKU
Factory/Contract Manufacturer Fulfillment
Build To Targets OrderBuild To Targets
CP
FR C
usto
mer
Targets (SS) OrderTargets (SS)
Commits
Driver: CPFR team request to meet CPFR customer requirementsKey changes: Provide commits to CPFR customers accurately and consistently meet commits
SKU
Whse
Em
ergi
ng
Mar
kets Build To Targets Build To Targets Targets
Driver: Retail BU focus on strategic growth in emerging marketsKey changes: same day pick up, regional whse, value stream map & improvements
9/8/2015 September 2015, p.13Supply Chain Insights Global Summit #ImagineSC
Supply chain segmentationSuppl
y chain segmentati
on
Supply chain segmentation by customer and product
Die Bank Tested Memory Pkg
Tested Card or Drive
SKU SKU
Factory/Contract Manufacturer VMI Hub
Build To Forecast Order
Build To Targets Order
BTO
Build To OrderDriver: Excess inventory of custom productsKey changes: improving end to end cycle time, material and capacity planning
VH
ub Build To Commits & Days of Inv Virtual Hub PullsDriver: stg customer request to set up hub for all mfg locations around the worldKey changes: Factory as hub, Expanded CPFR commits process for OEM customer
VM I Build To Commits & Days of Inv Pulls
Driver: Customer request
9/8/2015 September 2015, p.15Supply Chain Insights Global Summit #ImagineSC
Supply Chain Segmentation and Next StepsSu
pply
cha
in s
egm
enta
tion
Started with One size fits all supply chain
Proactively understanding key customer and product needs and segment supply chain
Achieve effective trade off between• Customer service lvl• Inventory/cost• Replenish’t lead
time
Del
ay p
rodu
ct
diffe
rent
iatio
n
Generic products delay differentiation
Custom products delay differentiation (common platform)
Design for delay product differentiation
Configure to order
Cos
t to
serv
e
Trade-offs – Cost, Repln LT, Service level
Cost to serve for on boarding new customers
Provide ongoing visibility to BU and sales (in progress)
Tracking supply chain operating cost by segment (in progress) Va
lue
adde
d se
rvic
e
Identify value added service opportunities through competitive analysis
Capturing value to price ratio by segment (in progress)
Integrate in cost to serve model (in progress)
9/8/2015 September 2015, p.16Supply Chain Insights Global Summit #ImagineSC
Key lessons
Think tank team of functional leads helps in architecting solution and managing change
Internal sales and customer collaboration teams are good source of customer requirements and competitive landscape information
Advanced planning systems is key enabler of segmentation
Take incremental re-engineering as opposed to big bang approach to segmentation
Increased effort in re-design existing products for delay differentiation
Getting management buy-in for cost-to-serve is easy, implementation is complex
9/8/2015 September 2015, p.17Supply Chain Insights Global Summit #ImagineSC
Q & A
9/8/2015 September 2015, p.18Supply Chain Insights Global Summit #ImagineSC
Postpone Inventory while meeting customer service level requirements
Delay Product Differentiation without adding significant cycle time or cost
Number of Products
Understand/Measure · Buffer · Reduce Variability σ
SKUWaferMemoryPackage
Card and Drive
Mem Pkg Test
Advance Planning System Architecture System recommends User review and
update planSystem respect user updates and re-plan
Supply Chain Policy to Maximize $/GB and effectively balance Service level & Inventory
Reduce Cycle Time without compromising on flexibility
Supply Chain Optimization Recap and Q &A