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Expanding Uniformance Driving Digital Intelligence through Unified Data, Analytics, and Visualization

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Page 1: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Expanding Uniformance

Driving Digital Intelligence through Unified Data, Analytics,

and Visualization

Page 2: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

The Information Challenge

© 2015 Honeywell Process Solutions All Rights Reserved2

Page 3: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

What is the current state today

© 2015 Honeywell Process Solutions All Rights Reserved3

Need Real-time Digital Intelligence?

• Lack of availability of business level metrics / summaries

• Isolated & duplicated analysis Tools (spreadsheets, home grown, 3rd party)

• Isolated/dedicated visualization tools with various levels of access to data

• Multiple Isolated data sources (Process, Event, Lab…) … “Islands of Automation”

?

Page 4: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

The Information Challenge

© 2015 Honeywell Process Solutions All Rights Reserved4

Challenges

• Taking right decisions at the right time with the right information…

• Predicting and detecting issues and opportunities…

• Visualizing information anytime anywhere to gain valuable insights…

• Collecting and storing all relevant data in the organization…

You need Real-time Digital Intelligence!

Disparate and varied data

Faster and Better Decisions $

Page 5: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Solution

© 2015 Honeywell Process Solutions All Rights Reserved5

Delivering Real-time Digital Intelligence for Smart Operations

• Business KPI’s for making right decisions at the right time with the right information…

• Asset Centric calculation across data sources

• Predicting and detecting issues and opportunities

• Visualizing information anytime anywhere to gain valuable insights…

• Across data sources

• Collecting and storing all relevant data in the organization…

• Correlating and connecting process data and production data

Page 6: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Journey – of continuous improvement

Constantly perfecting the process and outcome

© 2015 Honeywell Process Solutions All Rights Reserved6

Analysis,

Search for

correlation

Root Cause

Internal Feedback

Orienting EvaluatingNotification

Realizing a

problem

Checking

status

Update

parameters

Revise

notifications

Acting VerifyingValidating new

performance

Comparing to

baseline

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7

New Crude vendor affects the quality and energy use

7 © 2015 Honeywell Process Solutions All Rights Reserved

Page 8: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

8 © 2015 Honeywell Process Solutions All Rights Reserved8

Page 9: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

9 © 2015 Honeywell Process Solutions All Rights Reserved9

Page 10: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

10 © 2015 Honeywell Process Solutions All Rights Reserved10

Page 11: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

11 © 2015 Honeywell Process Solutions All Rights Reserved11

Page 12: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

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Page 13: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

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Updating notifications can help identify problems early

© 2015 Honeywell Process Solutions All Rights Reserved13

Page 14: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

14 © 2015 Honeywell Process Solutions All Rights Reserved14

Page 15: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

15 © 2015 Honeywell Process Solutions All Rights Reserved15

Page 16: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

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Page 17: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

17 © 2015 Honeywell Process Solutions All Rights Reserved17

Page 18: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

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Page 19: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

19

Equipment issues can have an effect on product quality

© 2015 Honeywell Process Solutions All Rights Reserved19

Page 20: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

20 © 2015 Honeywell Process Solutions All Rights Reserved20

Page 21: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

21 © 2015 Honeywell Process Solutions All Rights Reserved21

Page 22: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

22 © 2015 Honeywell Process Solutions All Rights Reserved22

Page 23: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

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Page 24: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

24 © 2015 Honeywell Process Solutions All Rights Reserved24

Page 25: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Data & Analytics Working Together Smarter

© 2015 Honeywell Process Solutions All Rights Reserved25

Predict and detect issues pro-actively

Standardized and consistent metrics

across organization

Organize and navigate within an asset context

Troubleshoot and isolate issues quickly

for faster decision making

Knowledge capture and best practice deployment

Continuous Improvement

Page 26: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

The new face of Uniformance®

Enables Smart Operations© 2015 Honeywell Process Solutions All Rights Reserved26

Deliver Real-time digital intelligence through unified data, analytics and visualization

PHD

Capture and store real-time process and event data across the enterprise

Asset Sentinel

Monitor plant performance and equipment health with powerful analytics

KPI

Define, track, analyse & improve KPI’s for effective performance management

Insight

Visualize process conditions and investigate events from any web browser

Backbone for the “Internet of Things” (IoT) and puts “data” in Big Data

Page 27: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

The new face of Uniformance®

Driving better and faster decision making

© 2015 Honeywell Process Solutions All Rights Reserved27

Adding Asset data and calculations as well as process KPI’s

The traditional Process Historian expanded with advanced asset

based calculation capability as well as KPI visualization.

PHD

Capture and store real-time process and event data across the enterprise

Asset Sentinel

Monitor plant performance and equipment health with powerful analytics

KPI

Define, track, analyse & improve KPI’s for effective performance management

Insight

Visualize process conditions and investigate events from any web browser

Page 28: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Uniformance PHD

• Process Historian

• Enterprise Architectures

• Open Connectivity

• Event Historian

• System Health Monitoring

• Smart Interface to Experion

• Distributed Data Collection

• Platform for Cloud Historian

Make better and faster decisions with superior data management

Efficient and Reliable Data Collection

© 2015 Honeywell Process Solutions All Rights Reserved28

High Speed Collection

Efficient Data Store

Fast Data Access

Page 29: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Features

• Enterprise Historian

• Scalability to

• millions of tags

• years of history

• Consolidated Event Journal to

correlate events with process

History

• Premier integration with

Experion® DCS

• Tag Sync for Experion and OPC

Benefits

• Security

• Combined process, engineering

and business data

• A foundation for process analysis

and reporting

• The right tools to transform data

to valuable information

Uniformance® PHD

© 2015 Honeywell Process Solutions All Rights Reserved29

TextPHD is the perfect choice for any Historian application, large / small,

connected to Experion or OPC, and provides not only Process

History but also a powerful Event History database.

Page 30: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Uniformance® Process

Studio

• Easy to learn

• Enables Productivity and

Collaboration

• Reuse of existing trends and

displays

• Includes:

Trend

Graphics

Excel Companion

Adv. Analysis trends

Event History viewer

Powerful End User Analysis tool for History and Events

Industry Leading User Tools

© 2015 Honeywell Process Solutions All Rights Reserved30

Intuitive operation

Advanced trending

Open connectivity

Page 31: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Features

• Common drag and drop

• User-friendly time control

• Flexible trend

• Advanced analysis trends and

charts

• Excel Companion add-in

• Graphics

• OPC HDA data access

• Event history viewer (CEJ)

Benefits

• Easy to learn

• Enables productivity and

collaboration

• Reuse of existing trends and

displays

• Single tool for data visualization

and analysis

Uniformance® Process Studio

© 2015 Honeywell Process Solutions All Rights Reserved31

TextUniformance Process Studio is the perfect comprehensive tool for

rich visualization and analysis of time series data as well as event

data. UPS can be used with any Historian supporting OPC HDA.

Page 32: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Uniformance® Asset Sentinel

• Comprehensive monitoring

solution from instruments to

process unit

• Continuously calculates and

assess performance against

fault/rules model to predict &

detect potential faults

• Makes problems visible through

notifications and web-based health

and performance dashboards,

trends and reports

• Organizes and presents data

according to plant/asset model vs.

tag based organization

Real-time sentinel for continuous health surveillance

Real-time process/asset monitoring & analytics

© 2015 Honeywell Process Solutions All Rights Reserved32

Asset Sentinel Modules:

Instrument Sentinel

Process & Equipment Sentinel

Energy Sentinel

Page 33: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Features

Advanced calculation engine

• Scheduled & On-data Change

• Template calculations

• Embedded performance models

• UniSim and Thermo package

Event Detection

• Rules engine

• Notifications

Visualization & Reporting

• Asset dashboards, trends, reports

• Graphics & Displays

Benefits

• Automated surveillance to predict

and detect problems - free up

resources for problem solving

• Ready access to information to

address problems quickly

• Easy to configure and maintain

with embedded content

• Consolidates multiple monitoring

functions and applications in

single location

Uniformance® Asset Sentinel

© 2015 Honeywell Process Solutions All Rights Reserved33

TextRobust field-proven solution monitoring billions of dollars of

process assets across industries including mining,

oil and gas, power, and aerospace.

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Uniformance® KPI

• Manage KPIs

• Hierarchies for easy roll up

• Reusable Calculations

• Limits from Enterprise Apps

• Standard KPI Charts, Dashboards

• Detect KPI Violations and

generate Notifications

• Simple workflow to track and

approve changes to Limits

• Capture Reasons/Comments

Excellence with Effective KPI Management

KPI Monitoring for performance management

© 2015 Honeywell Process Solutions All Rights Reserved34

Define, Track

Analyze & Improve KPIs

for Operational Excellence!

Page 35: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Features

• Connect to any Honeywell or 3rd

party applications.

• Visualize and analyze KPI’s to get

insights

• Track thousands of KPIs to grow

with your business; retain history

for years

• Obtain alerts when KPI violates a

limit

• Access KPI’s and the related

information on mobile devices

Benefits

• Improved insights

• Improved business decision

making

• Increased business performance

Uniformance® KPI

© 2015 Honeywell Process Solutions All Rights Reserved35

Text Complete solution for effective KPI management

Page 36: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Uniformance® Insight

• Thin client web visualization

• Interactive user-defined trends

• Process dashboards

• Ad-Hoc visualization

• Visualization of events, trend with

events

• Dynamic Calculations

• Access Data and Model

• Sharing and collaboration

• Mobile device support

Gain powerful insight from process and production data

Powerful User based visualization

© 2015 Honeywell Process Solutions All Rights Reserved36

Ad-hoc analysis

Flexible workspaces

Convenient sharing

Page 37: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Features

• Graphics and flexible ad-hoc

trends

• Available in the office from a PC

or in the field from a tablet

• Supports Uniformance PHD and

3rd party historians and data

sources

• Thin client application requires

no installation on user devices

• Easy workspace layout

management

Benefits

• Collaborate to share discoveries

and useful displays with

coworkers

• Intuitive so users are productive

from Day One

• No cost to get the application to

users’ desktops / tablet

Uniformance® Insight

© 2015 Honeywell Process Solutions All Rights Reserved37

TextUniformance Insight will be the perfect thin client visualization and

analysis tools for PHD and any OPC HDA based Historian.

HTML5 support will make it run in any modern browser / device.

Page 38: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Solutions and Case Stories

© 2015 Honeywell Process Solutions All Rights Reserved38

Page 39: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Solution – Equipment Health Surveillance

© 2015 Honeywell Process Solutions All Rights Reserved39

Challenge

• No clear view of all equipment

• Ad-hoc maintenance expensive

• Increased downtime from upsets

• Lack of surveillance automation

Solution Applied

• Asset Sentinel - advanced analytics

and event detection to predict failures.

• Insight - additional visualization and

analysis to troubleshooting and

diagnosing of problems

Key Results• Increased plant and asset

availability

• Reduced maintenance cost

• Extended equipment life

• Increased safety

Page 40: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Solution – KPI Management

© 2015 Honeywell Process Solutions All Rights Reserved40

Challenge

• Lack of visibility into performance

• Reduced productivity

Solution Applied

• PHD to log all process data from

the plant

• KPI to organize data for all

processes, and to generate KPI’s

and KPI dashboards for easy

visualization of the process goals.

Key Results• Greater understanding of

performance

• Improved decision making

• Better reporting

• Enhanced productivity

Page 41: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Solution – Process Monitoring

© 2015 Honeywell Process Solutions All Rights Reserved41

Challenge

• Equipment Downtime issues

• Lack of full understanding of

operations and profitability

Solution Applied

• Asset Sentinel - performance

models for measuring actuals vs.

expected efficiency

• KPI – visualization and tracking of

key performance metrics

• Insight – visualization and analysis

Key Results• Improved profitability and unit

operations

• Energy Savings

• Improved Equipment Reliability

• Reduced Downtime

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Solution – Energy Monitoring

© 2015 Honeywell Process Solutions All Rights Reserved42

Challenge

• Rising Energy costs

• Lack of visibility into energy use

Solution Applied

• PHD – logging of energy data

• Asset Sentinel - organizing and

calculate energy consumption of

key assets.

• KPI – Energy Dashboard

Key Results• Reduced Energy costs

• Lower resource utilization

• Improved reliability and efficiency

Page 43: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Roadmap

© 2015 Honeywell Process Solutions All Rights Reserved43

Page 44: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

• Made Available March 2015

• Windows 2012 R2 support

• Increased VMware support:‒ Supporting operation with

more than 150K tags

• Significant performance

improvements for any system

Release R321

Uniformance® PHD R321 & R400

• Target Release Mid 2016

• New streamlined and

simplified configuration UI

• Enhanced connectivity to 3rd

party data sources.

• OPC UA support

• Microsoft SQL Server 2014

• Windows Server 2015 (*)

Release R400

The right choice for any Enterprise System

© 2015 Honeywell Process Solutions All Rights Reserved44

Page 45: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

• Made Available October 2014

• Enhanced trend with events

• Excel Companion for events

• Silent install capability

• Upgraded Excel Companion

technology

Release R320

Uniformance Process Studio R320 & R321

• Target Release July 2015

• Low cost HMIWeb browser-

only license

• Enhanced license tracking

• Intuition data source (DAS)

connector

• Excel Companion updates

(also an R320 patch)

Release R321

© 2015 Honeywell Process Solutions All Rights Reserved45

Page 46: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

• Made available May 2015

• E-mail & Scheduling

Enhancements

• Performance curves

• Energy calculations (Phase 1)

• Data pre-processing

Release R500

Uniformance Asset Sentinel R500 & R510

• Target Release 1H 2016

• On-demand execution

• Limit Rep. Integration

• SSRS include historian data

• Flex Deployment

• PHD auto-tag generator

• Real-time Alarm Viewer

• Energy Monitoring (phase 2)

• Engr. Tools Integration

Release R510

© 2015 Honeywell Process Solutions All Rights Reserved46

Page 47: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

• Currently Available

• Improved integration and

capacity: > 75K daily KPI’s

• External targets and two-sided

limits

• Manual KPI entry

• Aggregation Support

Release R110

Uniformance® KPI R110 & R120

• Target Release Oct. 2015

• Model driven Hierarchical

KPI’s

• Improved performance

• Composite KPIs

• Configuration tool

• Usability Improvements

Release R120

© 2015 Honeywell Process Solutions All Rights Reserved47

Page 48: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

• Target Release End 2015

• Tag and Model browser

• Graphics, web trend

• Connect to Data Access

Service (DAS)

• Workspace sharing

Release R100

Uniformance Insight R100 & R110

• Target Release Mid 2016

• Excel Integration

• Full Featured Graphics‒ Including Scripting

• Dashboard

• Gauges

• Annotations

• Table

• Tablet Friendly

Release R110

© 2015 Honeywell Process Solutions All Rights Reserved48

Page 49: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Uniformance Insight after R100

• Enhanced mobile device

interaction

• Integrated calculations for

any data source

• Asset templating and

navigation

• Event monitoring and

investigation

• Thin client HMIWeb display

builder

• Migration tools

• Advanced Charts

• Annotations

• Trending with Events

R100 is just the beginning

© 2015 Honeywell Process Solutions All Rights Reserved49

Page 50: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Summary

Strong competitive feature set

The New Enhanced Uniformance Suite

• Adding new powerful visualization

• Strong Asset Modelling and Templates

• New Advanced Analysis

‒ Asset based analysis with powerful new libraries

‒ KPI Analysis and Visualization

‒ Event detection and Notification

• Fully integrated

‒ provide superior interaction and collaboration

© 2015 Honeywell Process Solutions All Rights Reserved50

Page 51: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Expanding the Uniformance Suite

Digital Intelligence enables Smart Operations

© 2015 Honeywell Process Solutions All Rights Reserved51

Powerful process and event datacollection

Strong Asset based modeling, eventing, notifications and calculations

Process KPI calculations and visualization

New modern thin-client visualizationand analysis client

Capture and store real-time process and event data across the enterprise

Uniformance® PHD

Monitor plant performance and equipment health with powerful analytics

Uniformance Asset Sentinel

Define, track, analyze & improve KPI’s for effective performance management

Uniformance® KPI Uniformance® Insight

Visualize process conditions and investigate events from any web browser

Page 52: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Customer overview

© 2015 Honeywell Process Solutions All Rights Reserved52

Engineering Procurement

Construction Customers

Page 53: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Don’t forget to get more information!

Sessions to add to Schedule:

Today 4:15 pm

Uniformance Asset Sentinel

Intelligent Process and

Equipment Surveillance

Grand Oaks Ballroom EF

Tomorrow 8:55 am

Chevron Pipeline Measurement

Solution (Using Asset Sentinel)

Oil and Gas Breakout

Grand Oaks Ballroom CD

© 2015 Honeywell Process Solutions All Rights Reserved53

Digital Transformation

Uniformance Suite

Software Pod #5

Page 54: Driving Digital Intelligence through Unified Data ... · Deliver Real-time digital intelligence through unified data, analytics and visualization PHD Capture and store real-time process

Go Mobile with Honeywell

© 2015 Honeywell Process Solutions All Rights Reserved54

• Stay connected to plant

performance anywhere

• View plant data and information

in real time

• Look for trends and upset

conditions

• Identify problems as early as

possible

• Enable a faster response to

issues

Stay Connected to Your Enterprise – Wherever You Are

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55 © 2015 Honeywell Process Solutions All Rights Reserved55

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Data and Analytics

working together and smarter

© 2015 Honeywell Process Solutions All Rights Reserved57