drilling rig
TRANSCRIPT
Table Of Contents
AC VF Drilling Rigs 02
Mechanical Drilling Rigs 04
DC Drilling Rigs 08
Electromechanical Drilling Rigs 10
Trailer- Mounted Drilling Rigs 12
Workover Rigs 16
Contact Us 18
AC VFD Drilling Rigs
Drilling Rigs
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Features of AC VFD Drilling Rig: • Drill floor equipment installs at ground level and rigs up integrally with the mast
• Single shaft AC VFD gear drives drawworks; Drawworks main brake is hydraulic disc brake, assistant brake is dynamic brake, meanwhile drawworks is equipped with motor auto-bit-feeding device
• Traveling block position automatic control system prevents “collide up and impact down” accidents. Position control is achieved by real-time detection of traveling block position and PLC calculation and analysis. When traveling block reaches alarming position, “soft-stop” control procedure of “alarming-slowdown-stop” is triggered automatically. Accurate real-time position indication of traveling block makes driller’s operation easy.
• Integrated design of mechanical, electrical, digital control and communication, adopting up-to-state vector control, VFD, digital control and field bus communication technology
• Performance and technical parameters comply with SY/T5609—1999 standard.
• Main parts conform to API spec and marked with API monogram.
Drilling Rigs
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AC VF Drilling Rigs Main Technical Parameters ZJ30/1700DB ZJ40/2250DB ZJ50/3150DB ZJ70/4500DB
Drilling Depth
114mm (4 ½”) DP
3000m (10000ft)
4000m (13000ft)
5000m (16400ft)
7000m (23000ft)
127mm (5”) DP
2500m (8000ft)
3200m (10500ft)
4500m (14800ft)
6000m (19700ft)
Max. Hook Load 1700Kn (38kips) 2250Kn (496kips) 3150Kn (695kips) 4500Kn (992kips)
Dw Rated Power 550Kw (750hp) 735kw(1000hp) 1100kw(1500hp) 1470kw(2000hp)
Shifting Number of DW
Stepless change Stepless change Stepless change Stepless change
Wire Rope System of Traveling System
5×6 5×6
6×7 6×7
Diameter of Drilling Wire Rope
29 mm (1 1/8”)
32 mm (1 1/4") 35 mm (1 3/8") 38 mm (1 1/2")
RT Opening Diameter 520.7mm (20 1/2") 698.5 mm( 27 1/2") 698.5 mm (27 1/2") 952.5 mm ( 371/2")
Shifting number of RT
1 Stepless change 1 Stepless change 1 Stepless change 1 Stepless change
Quantity and Power of Drilling Pumps
2 x 735kw (1000hp) 2 x 956 kw (1300hp) 2 x 1180kw (1600hp) 3 x 1180kw (1600 hp)
Mast Type and Effective Height
41m(134ft)
43 m (142 ft) 45 m(147 ft ) 47 m(152 ft )
Drill floor Height 7.5m(25ft) 7.5m(25ft) 10.5 m (35 ft) 10.5 m (35 ft)
Drill Floor Clearance 6.26m(20.5ft) 6.26m(20.5ft) 9.12 m (30 ft) 9.12 m (30 ft)
Transmission Mode - - - -
Quantity and power of Main Generator
Sets 3x1200kw(1632hp) 3x 1200kw(1632hp) 3x1200 kw(1632hp) 4x1200kw(1632hp)
HP Mud Manifold - - - -
Effective Mud Volume of Solid Control System
260 m3(1710 BB)
260 m3(1710 BB)
320 m3(2100 BB)
380 m3(2500 BB)
Drilling Rigs
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Mechanical Drilling Rigs
Features of Belt Drive Drilling Rig
• Designed and manufactured in compliance with SY/T5609-1999 standard. The rig as a
whole can operate in temperatures ranging from+50℃-35℃, satisfying HSE regulations.
• Powered by 3 sets of 2000 Series diesel engines with gear box transmission
• The drawworks drum is grooved. Main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Drawworks is equipped with assistant lifting device. Main drawworks adopts pneumatic tube clutch for remote control, thus operating easily and quickly. Cathead drawworks is equipped with sand drum and bank brake, of one-piece structure.
• Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. “Bevel gear box + cardan shaft” are installed on the drill floor. Drill floor is box-on-box type structure, compact, easy to rig up. K-type mast without pulling rope is fit for assembly at ground level and rigs up as one unit
• Belt compound for transmission. Equipped with heavy-duty, triplex single-action mud pump with cardan shaft transmission
Drilling Rigs
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Belt Drive Rigs Main Technical Parameters: ZJ30/1700DZ ZJ40/2250DZ ZJ50/3150DZ
Drilling Depth
114mm (4 ½”) DP
3000m(10000ft)
4000m(1300ft)
5000m(16400ft)
127mm (5”) DP
2500m(8000ft)
3200m(10500ft)
4500m(14800ft)
Max. Hook Load 1700KN(38kips) 2250KN(496kips) 3150KN(695kips)
Dw Rated Power 550Kw(750hp) 735 kw(1000 hp) 1100 kw(1500 hp)
DW Gear
3Forward+1 Reverse
4Forward+2 Reverse 4Forward+2 Reverse
Wire Rope System of Traveling System
5x6
5x6
5x6
Diameter of Drilling Wire Rope
32mm(1 1/8")
32mm(1 1/4")
35 mm (1 3/8")
RT Opening Diameter 520.7mm(20 1/2") 698.5 mm(27 1/2") 698.5 mm(27 1/2")
RT Gear 3Forward+1Reverse 4Forward+2 Reverse 4Forward+2 Reverse
Quantity and Power of Drilling Pumps
2*735kw(1000hp) 2*956kw (1300hp) 2*1180kw (1600hp)
Mast Type and Effective Height
31.5 m(134ft)
43 m (142 ft) 45 m(147 ft )
Drill Floor Height 4.5m (15ft) 6m (20ft) 7.5m (25 ft)
Drill Floor Clearance 3.44m (11.3ft) 4.76m (15.6ft) 6.26m (20 ft)
Transmission Mode - - -
Quantity and Power of Auxiliary Generator sets
2x1200kw(1632hp)
3x 1100kw(1500hp)
3x1200 kw(1632hp)
HP Mud Manifold - - -
Effective Mud Volume of Solid Control system
260 m3(1710 BB)
260 m3(1710 BB)
320 m3(2100 BB)
Drilling Rigs
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Chain Drive Drilling Rigs
Features of Chain Drive Drilling Rigs • Key mechanical parts conform to API spec and marked with API monogram Adopts either “2000 (or 3000) series diesel engine + coupling gear box” drive
• Drawworks drum is grooved. The main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Main drawworks adopts pneumatic tube clutch for remote control, thus operating easily and quickly. Cathead drawworks is equipped with sand drum and bank brake, as a one-piece structure
• Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. Drill floor is box-on-box type structure, compact, easy to rig up. K-type mast without pulling rope is fit for assembly at ground level and rigs up as one unit
• Integral chain box compound. Equipped with heavy-duty triplex single action mud pump with cardan shaft transmission
Drilling Rigs
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Chain Drive Drilling Rigs Main Technical Parameters: ZJ30/1700L ZJ40/2250L ZJ50/3150L ZJ70/4500L
Drilling Depth
114mm (4 ½”) DP
3000m (10000ft)
4000m (1300ft)
5000m (16400ft)
7000m (2300ft)
127mm (5”) DP
2500m (8000ft)
3200m (10500ft)
4500m (14800ft)
6000m (19700ft)
Max. Hook Load 1700KN (382kips) 2250KN (496kips) 3150KN (695kips) 4500Kn (992kips)
DW Rated Power 550Kw (750hp) 735kw(1000 hp) 1100kw(1500 hp) 1470kw(2000hp)
DW Gear
4 forward+2 reserve
4 forward+2 reserve
4 forward+2 reserve
4 forward+2 reserve
Wire Rope System of Traveling System
5x6 5x6 6×7 6×7
Diameter of Drilling Wire Rope
29mm (1 1/8") 32mm (1 1/4") 35 mm (1 3/8") 38mm (1 1/2")
RT Opening Diameter 520.7mm (20 1/2") 698.5 mm (27 1/2") 698.5 mm (37 1/2") 952.5 mm ( 371/2")
RT Gear 4 forward+2 reserve 4 forward+2 reserve 4 forward+2 reserve 4 forward+2 reserve
Quantity and Power of Drilling Pumps
2x735kw (1000hp) 2x956kw (1300hp) 2x1180kw (1600hp) 2x1180 kw (1600 hp)
Mast Type and Effective Height
41m(134ft)
41m(142ft)
45m(147ft)
45m(147ft)
Drill Floor Height 7.5m(25ft) 7.5m(25ft) 10.5 m (35 ft) 10.5 m (35 ft)
Drill Floor Clearance 6.26m(20.5ft) 6.26m (20.5ft) 9.12 m (30 ft) 9.12 m (30 ft)
Transmission Mode - - - -
Quantity and Power of Auxiliary Generator Sets
3 x 810kw(1632hp)
3 x 810kw(1632hp)
3 x 1110kw(1500hp)
3 x 1110kw(1500hp)
HP Mud Manifold - - - -
Effective Mud Volume of Solid Control System
260 m3(1710 BB)
260 m3(1710 BB)
320 m3(2100 BB)
380 m3(2500 BB)
Drilling Rigs
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DC Drilling Rigs
Features of DC Drilling Rig: • Key mechanical parts conform to API spec and marked with API monogram
• K-type derrick (mast) and swing-up substructure, the derrick, substructure and drill floor equipment is installed at low place and lifted integrally with drawworks
• Adopts to AC-SCR-DC drive mode, using DC motors to drive drawworks, rotary table and mud pump, can realize stepless speed regulating to satisfy preferable drilling technology requirements
• Hydraulic disk brake or band brake is used as main brake of drawworks, the assistant brake is electromagnetic eddy current brake with air cooling or water cooling, may be equipped with EATON pneumatic disk brake with water cooling upon customer request
• Driven by rotary table independently. Equipped with high power triplex single action mud pump and driven by narrow V band
DC Drilling Rigs Main Technical Parameters:
Drilling Rigs
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ZJ30/1700DZ ZJ40/2250DZ ZJ50/3150DZ ZJ70/4500DZ
Drilling Depth
114mm (4 ½”) DP
3000m (10000ft)
4000m (1300ft)
5000m (16400ft)
7000m (2300ft)
127mm (5”) DP
2500m (8000ft)
3200m (10500ft)
4500m (14800ft)
6000m (19700ft)
Max. Hook Load 1700Kn(382kips) 2250Kn (496kips) 3150Kn (695kips) 4500Kn (992kips)
Dw Rated Power 550Kw (750hp) 735kw(1000hp) 1100 kw(1500 hp) 1470kw(2000hp)
Shifting Number Of DW
4 Stepless Change
4 Stepless Change
4 Stepless Change
4 Stepless Change
Wire Rope System of Traveling System
5x6 5x6 6×7 6×7
Diameter of Drilling Wire Rope
29mm (1 1/8") 32mm (1 1/4") 35mm (1 3/8") 38mm (1 1/2")
RT Opening Diameter 520.7mm (20 1/2") 698.5mm (27 1/2") 698.5mm (37 1/2") 952.5mm ( 371/2")
Shifting Number Of RT
2 Stepless Change 2 Stepless Change 2 Stepless Change 2 Stepless Change
Quantity and Power of Drilling Pumps
2 x735kw (1000hp) 2 x 956kw (1300hp) 2 x 1180kw (1600hp) 2 x 1180kw (1600 hp)
Mast Type and Effective Height
41m(134ft)
41m(142ft)
45m(147ft)
45m(147ft)
Drill Floor Height 7.5m(25ft) 7.5m(25ft) 10.5 m (35 ft) 10.5 m (35 ft)
Drill Floor Clearance 6.26m(20.5ft) 6.26m(20.5ft) 9.12 m (30 ft) 9.12 m (30 ft)
Transmission Mode - - - -
Quantity and Power of Auxiliary Generator Sets
3 x1200kw(1632hp)
3 x1200kw(1632hp)
3 x1200kw(1500hp)
3 x1200kw(1500hp)
HP Mud Manifold - - - -
Effective Mud Volume of Solid Control System
260 m3(1710 BB)
260 m3(1710 BB)
320 m3(2100 BB)
380 m3(2500 BB)
Drilling Rigs
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Electromechanical Drilling Rigs
Features of Electromechanical Drilling Rig:
• Key mechanical parts conform to API spec and marked with API monogram
• Powered by 4 parallel 2000 (3000) series diesel engines + hydraulic torque converter (coupling) + chain box drive
• Drawworks drum is grooved. The main brake is hydraulic disc brake and assistant brake is electromagnetic eddy current brake. Drawworks adopt pneumatic tube clutch for remote control, operating easily and quickly.
• Drawworks adopts split type arrangement and installed above and under the drill floor. Heavy main drawworks is placed at lower position. Drill floor is box-on-box type structure, compact, easy to rig up.
• Rotary table is independently driven by AC VF motors for 0-240 r/min stepless speed regulation thus eliminating rotary table and mud pump power conflicts which occur in uniform driving system of mechanical rig, thus satisfying quick drilling. AC is provided by auxiliary generator set.
Drilling Rigs
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Electromechanical Drilling Rigs Main Technical Parameters: ZJ30/1700LDB ZJ40/2250LDB ZJ50/3150LDB ZJ70/4500LDB
Drilling Depth
114mm (4 ½”) DP
3000m (10000ft)
4000m (1300ft)
5000m (16400ft)
7000m (2300ft)
127mm (5”) DP
2500m (8000ft)
3200m (10500ft)
4500m (14800ft)
6000m (19700ft)
Max. Hook Load 1700Kn (382kips) 2250Kn (496kips) 3150Kn (695kips) 4500Kn (992kips)
Dw Rated Power 550Kw (750hp) 735kw(1000hp) 1100kw(1500hp) 1470kw(2000hp)
DW Gear
4 forward+2 reserve
4 forward+2 reserve
6 forward+2 reserve
6 forward+2 reserve
Wire Rope System of Traveling System
5x6 5x6 6×7 6×7
Diameter of Drilling Wire Rope
29mm (1 1/8") 32mm (1 1/4") 35mm (1 3/8") 38mm (1 1/2")
RT Opening Diameter 520.7mm (20 1/2") 698.5 mm (27 1/2") 698.5 mm (37 1/2") 952.5 mm ( 371/2")
RT Gear Stepless Change Stepless Change Stepless Change Stepless Change
Quantity and Power of Drilling Pumps
2 x 735kw(1000hp) 2 x 956kw (1300hp) 2 x 1180kw (1600hp) 2 x 1180 kw (1600 hp)
Mast Type and Effective Height
41m(134ft)
41m(142ft)
45m(147ft)
45m(147ft)
Drill Floor Height 7.5m(25ft) 7.5m(25ft) 10.5 m (35 ft) 10.5 m (35 ft)
Drill Floor Clearance 6.26m(20.5ft) 6.26m(20.5ft) 9.12 m (30 ft) 9.12 m (30 ft)
Transmission Mode - - - -
Quantity and power of auxiliary generator sets
3 x 810kw(1100hp)
3 x 810kw(1100hp)
3 x 110kw(1500hp)
3 x 110kw(1500hp)
HP Mud Manifold - - - -
Effective mud Volume of Solid Control System
260 m3(1710 BB)
260 m3(1710 BB)
320 m3(2100 BB)
380 m3(2500 BB)
Drilling Rigs
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Trailer - Mounted Drilling Rigs
The Main Technical Parameters For Trailer- Mounted Drilling Rigs
Model ZJ20/1580CT ZJ30/1700CT ZJ30/1700DBT ZJ40/2250CT ZJ40/2250DBT
Drilling Depth (ft) 6600 (4 ½” DP) 10000 (4 ½” DP) 12000 (3 ½” DP) 13000 (4 ½” DP) 13000 (4 ½” DP)
5900 (5” DP) 6600 (5” DP) 10000 (4 ½” DP) 10000 (5” DP) 10000 (5” DP)
Max Hook Load (lbs)
35000 40000 40000 50000 50000
Hook Speed (ff/s) 0.67 ̴ 4.92
Mast Height (ft) 118 / 125
Derrick type Mast type or erective sections
Height of Drill Floor (ft)
14.76 19.69 18.06 19.69 19.69 ̴21.98
Engine Model CAT3412 DITA Or C-16 ATAAC
2x CAT3408DITA or
2xC-15ATAAC
350B + SR4B diesel generator set
CAT34112DITA Or C-16ATAAC
350BB + SR4B diesel generator set
Engine Power (No x hp)
650 Or 660 2x 475 2x 1341 + 805 2x 650 Or 2x660 2x 1676 + 805
Transmission Mode
Hydraulic + Mechanical
Hydraulic + Mechanical
VFD Hydraulic + Mechanical
VFD
Model of The Transmission Box
4x5 5x6 4x5 5x6 5x6
Model of The Drawworks
JC20CT JC30CT JC20DBT JC40DBT JC40DBT
Main Brake Disc Disc Disc Disc Disc
Auxiliary Brake WCB224 WCB324 DWS40 WCB236 DWS40
Main Wireline Diameter (in)
1 ½ 1 ¼
Model of The YG160 YG180 YG180 YG225 YG225
Drilling Rigs
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Hook Block
Model of Rotary Table
SL160 XSL225 XSL225 XSL225 XSL225
Power for Mud Pump (hp/set)
791 791/2 1000/2 1287/2 1287/2
Working Pressure of The Hydraulic
System (psi) 2002
Working Pressure of The Air System
(psi) 143
Drilling Rigs
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The Electrical- Drive Trailer – Mounted Drilling Rig
These drilling rigs are designed and manufactured in accordance with API soec q1, 4F, 7k, 8C and RP500, GB3826.1, GB3836.2, GB7258, SY6584 stabdards as well as “3C” compulsory standard.
These the drilling rigs consist of trailer- mounted main unit, drive system, drill floor, DP slide way, control system and auxiliary system, etc.
The drawworks and rotary table are drive by DC brushless- excitation motors, and the driving control is realized by digital AC-SCR-DC system.
The hydraulic disc brake is for main brake and FDWS is for auxiliary brake.
The derrick which is front- open type and two- section structure with an inclination angle or erective sections can be raised up or lain down and telescoped.
The substructure with the height of 5.5 m has a parallelogram integral structure with two sections supported by 6 setbacks, which can be raised spirally.
The Structure is simple, but easy for installation, movement and the transmission is reliable.
Safety and insprection measures are strengthened under the guidance of the desung concept of “Humanism above all” to meet the requirements of HSE.
Drilling Rigs
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3000M Truck- Mounted Drilling Rig
4000M Truck- Mounted Drilling Rig
Drilling Rigs
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Workover Rigs
Drilling Rigs
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Model XJ90(XJ350) XJ110(X450) XJ135(XJ550) XJ160(XJ650) XJ180(XJ750 XJ225(XJ850) Nominal Service Depth
(2 7/8”OP) ft
13000
18000
23000
26000
--------
--------
Nominal Workover
Depth (2 7/8” DP) ft
10000
15000
19000
23000
26000
--------
Max Hook Load (Lbs)
3300
5000
6600
8200
10000
13000
Engine Model
CAT 3406 C-9ANAAC
CAT3408DITAC-15ATAAC
CAT3408DITAC-15ATAAC
CAT3412DITAC-16ATAAC
2xCAT3408DITA
2x-15ATAAC
2xCAT3408DITA
2x-15ATAAC
Engine Power (No x
Hp)
361
or 350
475
531
or 526
650
or 660
2x475
2x 531
or 2x526
S5610HR S5610HR S5610HR S5610HR 2xS5610HR 2xS5610HR
Transmission Mode
Hydraulic + Mechanical
Hydraulic + Mechanical
Hydraulic + Mechanical
Hydraulic + Mechanical
Hydraulic + Mechanical
Hydraulic + Mechanical
Mast Height ft
95 105 108 115 118/125 118/125
Travel System
4 x 3 5 x 4 5 x 4 5 x 4/ 6 x 5 5 x 4/ 6 x 5 6 x 5
Main Wireline
Diameter (in)
1
1
1
1
1 / 1/4
1 / 1/4
Hook Speed (ft/s)
0.66 ̴ 5.74
0.66 ̴ 3.94
0.66 ̴ 4.59
0.66 ̴ 4.27 / 0.66 ̴ 4.59
0.66 ̴ 4.27 / 0.66 ̴ 3.94
0.66 ̴ 4.27
Substructure Model/
Transmission Way
XD40/8x6
XD50/10x8
XD50/10x8
XD60/12x8
XD70/14x8
XD70/14x8
Approaching Angle/
Leaving Angle
23° / 16°
23° / 17°
23° / 17°
23° / 18°
26° / 18°
26° / 18°
Min. Ground Clearance
(in)
13/ 3/8
12 1/4
12 1/4
12 1/4
12 1/4
12 1/4
Max Gradeability
30%
26%
26%
26%
26%
26%
Min Turning
Drilling Rigs
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Radius ft 92 108 108 38 41 41
Rotary Table Model
ZP90
ZP135
ZP135
ZP175
ZP205/P275
ZP205/ZP275
Hook Block Model
YG90
YG110
YG135
YG160
YG180
YG225
Swivel Model SL110 SL110 SL135 SL160 SL225 SL225
Overall Dimension ft
55x9x13.5
61x9x14
62x9x14
67x9x15
74x10x15
74x10x15
Weight for Main
Unit(Lbs)
92600
110000
120000
143000
168000
172000
Weight for accessories
(Lbs) (Approx)
33000
44000
44000
44000
66000
66000
Drilling Rigs
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Contact Us
United States:
Sapwells Global Corp
10777 Westheimer Suite 1100 Houston, Texas 77042 – USA P: +1-281-571-3694 +1-713-364-3348 F: +1-713-893-6938 E-mail: [email protected] website: http://www.sapwellsglobal.com
Colombia:
Sapwells Global Corp
Calle 94A No. 11A-66 Primer Piso Bogota D.C – Colombia Tlf: +57-1-381-9606 E-mail: [email protected] Website: http://www.sapwellsglobal.com
E-mail: [email protected]
Drilling Rigs
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