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Putting You In Control

Specification Data CH80000 11/10

80000 SeriesThree-Way Control Valves Combining and Diverting Service

Dresser Masoneilan 80000 Series Three-Way Control Valves Combining and Diverting Service

2 | Dresser Masoneilan

Table of ContentsFeatures ......................................................................................................3 Numbering System ..................................................................................... 4 Ratings/Connections ................................................................................... 4 General Data............................................................................................... 5 Temperature Range/Seat Leakage .............................................................. 6 Flow Direction and Application .................................................................. 7 CV and FL Vesus Travel ................................................................................ 7 CV and Flow Direction ................................................................................. 8 Materials of Construction ............................................................................ 9 Valve Dimensions ..................................................................................... 16 Valve Weights ........................................................................................... 20 Actuator Dimensions & Weights ................................................................ 21 Accessories .............................................................................................. 23 Sales Offices .............................................................................. Back Cover

FeaturesThe 80000 Series is a heavy duty three-way control valve designed for either combining or diverting service. Standard features include:

Heavy GuidingConstruction of the Masoneilan 80000 Series includes top guiding in the plug, as well as guiding within the seat ring locations providing an extremely well supported and stable design.

Wide Operating RangeDesigns are available in various sizes and can be configured to operate within an extremely wide temperature range. This is accomplished through use of high performance materials and design configurations.

High CapacityLarge flow galleries in the 80000 Series provide high capacity designs with low pressure recoveries. High critical flow factors are attained in both combining and diverting configurations.

Reduced EmissionsThe 80000 Series can be supplied with the Masoneilan LE Packing design to provide low emissions performance meeting various environmental regulations worldwide.

Flow StabilityThe 80000 Series is a dual seated design with flow tending to open the valve at both ports. This provides inherent dynamic stable resulting in excellent throttling control performance.

NACE ComplianceConstruction for Sour Service Applications in accordance with NACE standard MR 0103 is readily available. Applications requiring compliance to MR 0175, 2003 Rev or ISO 15156 can also be provided.

CH80000 - 80000 Series Three-Way Control Valves

3

Numbering System1st 8 2nd 1st 8 2nd 0 3rd 3 4th 8 5th 6th

Actuator Type87 Spring Diaphragm Air to Extend 88 Spring Diaphragm Air to Retract

Body Series80

Plug Type

Control Characteristics8. Linear Ported

Seat Type5. Combining Design 6. Diverting Design

Optional ConfigurationEB Extension Bonnet

3. Top and Port Guided

Ratings/ConnectionsFlanged

n

Butt Weld Valve Sizes

RT Joint

l

Threaded

m

Socket Weld

ASME Class mm 150 300 600

inches .75, 1, 1.5, 2 3 through 12

20, 25, 40, 50 80 through 300

lm

lm

lm

1) .75" & 1" (20mm & 25mm) sizes not available in 80386 version - Diverting Design Utilize combining design and consult factory for details. 2) Welded end connections, other flanged configurations, and ASME ratings above 600 Class are available upon request. Consult factory for details.

4 | Dresser Masoneilan

General Datan

BodyType: Flow Direction: CV Ratio: Materials: 3-way Flow to open (both ports) 50:1 Carbon steel Stainless steel Chrome-molybdenum steel Others

n

TrimType: 385 - combining 386 - diverting

n

Flow CharacteristicsLinear Full capacity only

n n

ActuatorType: Spring diaphragm Direct, air to extend Reverse, air to retract

BonnetType: Packing Box: Optional: Materials: Bolted Bolted Extension Carbon steel Stainless steel Chrome-molybdenum steel Others

CH80000 - 80000 Series Three-Way Control Valves

5

Temperature Range/Seat LeakageValve Size inch mm(1)

Body Rating

Body & Bonnet Material

Temperature Range Extension Standard Bonnet Bonnetmin. max. min. max.

Seat Leakage IEC 60534-4 and ANSI/FCI 70.2 Class(3)

Carbon Steel 0.75 to 12 20 to 300 ASME Class 150 to 600 (PN 10 to 100) Stainless Steel ChromeMoly NACE

-4F (-20C) -20F (-29C) 32F (0C) -4F (-20C)

+450F(2) (+232C)

-4F (-20C)

+800F (+427C) II, III, or IV

+450F(2) -148F +800F (+232C) (-100C) (+427C) +450F(2) (+232C) +450F (+232C) 32F (0C) +800F (+427C)

1) .75" & 1" (20 & 25mm) sizes are not available in the 80386 diverting configuration. Utilize combining version 80385 and consult factory for details. 2) Maximum temperature shown is with PTFE and LE packing. Extended max. operating temperature of 800F (427C) allowable with Graphite packing. 3) Class II shutoff is standard leakage rating. Class III and IV can be provided depending on application service conditions. Consult with factory on Class III and IV applications and requirements. 4) LE Packing for low emissions applications is limited to maximum pressure and temperature as shown in chart below.

Pressure and Temperature Rating of LE Packing(4)1600 (112) 1400 (98) 1200 (84) 1000 (70) 800 (56) 600 (42) 400 (28) 200 (14) 0 0 50 (10) 100 (38) 150 (66) 200 250 300 350 400 450 500 (93) (121) (149) (177) (204) (232) (260)

Fluid Pressure PSI (Bar)

Fluid Temperature F (C)

6 | Dresser Masoneilan

Flow Direction & ApplicationValve Model Type of Service Valve Size inches mm Flow Direction (Both Ports)

80385 80385* 80386

Combining Diverting Diverting

.75 to 12 .75 & 1 1.5 to 12

20 to 300 20 & 25 40 to 300

FTO FTC FTO

* .75" & 1" (20 & 25mm) sizes are not available in the 80386 diverting configuration. Utilize combining version 80385 and consult factory for details.

CV and FL versus TravelDirection: FLOW-TO-OPEN (FTO) Flow Characteristic: LINEAR Percent of TravelFL

10 0.90Travel inch0.5 0.5 0.8 0.8 1.5 1.5 2.0 2.5 2.5 3.5

20 0.91

30 0.91

40 0.92

50 0.92

60 0.92

70 0.91

80 0.91

90 0.90

100 0.90

Valve Sizeinch75 1 1.5 2 3 4 6 8 10 12(1)

mm20 25 40 50 80 100 150 200 250 300

Orifice ASME Diameter ing Rat inch mm0.88 1.06 1.5 2.00 150 to 2.62 600 3.50 5.25 7.00 8.75 10.5 22.3 26.9 38.1 50.8 66.5 88.9 133 178 222 267

mm12.7 12.7 20.3 20.3 38.1 38.1 50.8 63.5 63.5 88.9 0.6 0.9 2.1 3.6 7.5 12.4 27 48 75 108 1.2 1.8 4.2 7.2 15 24.8 54 96 150 216 1.8 2.7 6.3 10.8 22.5 37.2 81 144 225 324 2.4 3.6 8.4 14.4 30 49.6 108 192 300 432

Rated CV3 4.5 10.5 18 37.5 62 135 240 375 540 3.6 5.4 12.6 21.6 45 74.4 162 288 450 648 4.2 6.3 14.7 25.2 52.5 86.8 189 336 525 756 4.8 7.2 16.8 28.8 60 99.2 216 384 600 864 5.4 8.1 18.9 32.4 67.5 112 243 432 675 972 6 9 21 36 75 124 270 480 750 1080

1) Use spring-diaphragm actuator Model 37/38 for 12" (300 mm) valve size.

CH80000 - 80000 Series Three-Way Control Valves

7

Cv and Flow Direction

80385 CombiningC = Common L = Lower U = Upper

80386 Diverting

Body Ratings: ANSI Class 150 through 600 (PN 10 to 100) Sizes: *.75" through 12" (20mm through 300mm) Flow Direction: flow to open (both ports) Flow Characteristic: linearValve Size* inches mm Plug Up

0% - Plug in Up Position 100% - Plug in Down Position

Percent of Plug Travel 0% 10% 0.6 0.9 5.4 8.1 20% 1.2 1.8 4.8 7.2 30% 1.8 2.7 6.3 4.2 6.3 40% 2.4 3.6 3.6 5.4 50% 3 4.5 3 4.5 60% 3.6 5.4 2.4 3.6 70% 4.2 6.3 1.8 2.7 80% 4.8 7.2 1.2 1.8 90% 5.4 8.1 0.6 0.9Plug Down

100% 6 9 21 36 75 0 0 0 0 0 0 0 0 0 0

.75 1 1.5 2 3 4 6 8 10 12

20 25 40 50 80 100 150 200 250 300

0 0 0 0 0 0 0 0 0 0

6 9 21 36 75

2.1 18.9 4.2 16.8

14.7 8.4 12.6 10.5 10.5 12.6

8.4 14.7

6.3 16.8

4.2 18.9 2.1 7.2 32.4 3.6 15 67.5 7.5

3.6 32.4 7.2 28.8 10.8 25.2 14.4 21.6 18.0 18.0 21.6 14.4 25.2 10.8 28.8 7.5 67.5 15 60 22.5 52.5 30 45 37.5 37.5 62 62 45 30 52.5 22.5 60

124 12.4 111.6 24.8 99.2 37.2 86.8 49.6 74.4 270 480 750 27 48 75 243 432 54 96 216 384 81 144 225 324

74.4 49.6 86.8 37.2 99.2 24.8 111.6 12.4 124 108 189 192 336 300 525 432 756 80385 80386 81 216 54 96 243 432 27 48 75 270 480 750

189 108 162 135 135 162 336 192 288 240 240 288 525 300 450 375 375 450 756 432 648 540 540 648

144 384 225 600 324 864 U to C C to U

675 150 600

150 675

1080 108 972 216 864

216 972 108 1080 L to C C to L

* 1" (25mm) size not available in 80386 version - Diverting Design. Utilize combining design and consult factory for details. 8 | Dresser Masoneilan

Materials of Construction4 4 3 2 19 5 17 18 7 13 14 9 8 12 11 1 5 17 18 7 13 14 9 8 11 12 19 1 3 2

16 16 15 6 10 6 10 13 12 11 13 12 11 15

80385 Combining

80386 Diverting

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