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Dr Trevor Young Senior Lecturer Mechanical and Aeronautical Engineering University of Limerick Ireland Design innovation: Creating an environment for creativity European workshop on aircraft design education 19-21 October 2005 2005 1903 Image: Courtesy Airbus UK

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Page 1: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Dr Trevor YoungSenior LecturerMechanical and Aeronautical EngineeringUniversity of LimerickIreland

Design innovation:Creating an environment for creativity

European workshop on aircraft design education19-21 October 2005

2005

1903

Image: Courtesy Airbus UK

Page 2: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

OUTLINE

Design innovation: Creating an environment for creativity

European workshop on aircraft design education

19-21 October 2004

1. Innovation: Stepping outside of the box

2. Risk management and assessment

3. Innovation promoters

4. Innovation inhibiters

5. Concluding remarks

Page 3: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Stepping outside the box

Conventional versus unconventional thinkingConventional versus unconventional thinking

Produces designs that are, more or less, evolutions of past designs

Conventional thinking Stepping outside the “box”Produces designs that are radical in concept – bearing little, or no, resemblance to that which came before, and are potentially high risk

Page 4: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Stepping outside the box

Innovation and riskInnovation and risk

Risk

Level of innovation (i.e. novelty)none radical

The perception of risk is, to some extent, subjective

Page 5: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Perceptions of innovation

It is apparent to me that the possibilities of the aeroplane, which two or two years ago were thought to hold the solution to the [flying machine] problem, have been exhausted, and we must turn elsewhere

Thomas Edison, 1895

I have not the smallest molecule of faith in aerial navigation other than ballooning

Lord Kelvin, 1896

Aerial flight is one of that class of problems with which man will never be able to cope

Simon Newcomb, 1900

All attempts at artificial aviation are not only dangerous to life but doomed to failure from an engineering standpoint

The editor, London Times, 1905

It is complete nonsense to believe flying machines will ever work

Sir Stanley Mosley, 1905

Their Lordships are of the opinion that they [airplanes] would not be of any practical use to the Naval Service

British Admiralty, 1907

In its present state, and even considering the improvements when adopting the higher temperatures proposed …, the gas turbine could hardly be considered a feasible application to airplanes.

National Academy of Sciences, UK, 1940

Page 6: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Risk management and assessment

Permissible level of riskPermissible level of risk

Adjusted to suit the research

Maturity of technology

Permissible level of risk

basic research

applied research

validation

Confidence level

Page 7: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Risk management and assessment

Ris

k le

vel

Catastrophic

big concern4

3

2

1

Consequence of failureConsequence of failure

no concern

Consequence of failure

Negligible Minor Major

Risk level = probability of failure

1 = small probability

4 = high probability

Page 8: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Risk management and assessment

Consequence of failureConsequence of failureR

isk

leve

l

Catastrophic

4

3

2

1

Consequence of failure

Negligible Minor Major

Past experience

Extrapolation of known resultsConjecture (based on limited information)

Judgement is made based on:

Page 9: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Risk management and assessment

Extrapolation & conjectureExtrapolation & conjecture

f(x)

x

Smooth function

f(x)

x

Badly behaved function

f(x)

x

Step function

Page 10: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Risk management and assessment

Extrapolation & conjecture: example of step changeExtrapolation & conjecture: example of step change

Mean ground temperature

Time

(thousands of years)

3 year

Ice age

Source: Time, Issue 3 Oct 2005, reporting on work by Richard Alley, Pennsylvania State University

Page 11: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Risk management and assessment

Extrapolation & conjecture: example of step changeExtrapolation & conjecture: example of step change

Mean ground temperature

Time

(thousands of years)

Ice age

Source: Time, Issue 3 Oct 2005, reporting on work by Richard Alley, Pennsylvania State University

Page 12: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

What drives or promotes What drives or promotes innovation?innovation?

2. Diversity & collaboration

3. Observation & curiosity

4. Competition

5. Targets

1. Adversitypo

ssib

le o

verla

p

Page 13: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

What drives or promotes What drives or promotes innovation?innovation?

1. Adversity e.g. war, hunger

Mechanisms & limitationsMechanisms & limitations

2. Diversity & collaboration

3. Observation & curiosity

4. Competition

5. Targets

Can’t starve studentsFail grades

Page 14: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

What drives or promotes What drives or promotes innovation?innovation?

1. Adversity Cultural & ethnic diversity

Mechanisms & limitationsMechanisms & limitations

2. Diversity & collaboration

3. Observation & curiosity

4. Competition

5. Targets

Academic disciplines

Examples:

a) Project teams with engineering & business students

b) Specialists in structures, aerodynamics, propulsion, systems, control, manufacturing, etc – all working together.

Page 15: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

What drives or promotes What drives or promotes innovation?innovation?

1. Adversity

Mechanisms & limitationsMechanisms & limitations

2. Diversity & collaboration

3. Observation & curiosity

4. Competition

5. Targets

Observations of the natural world –e.g. birds, insects

Concepts from other disciplines –e.g. structural health monitoring developed for civil engineering

Page 16: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

What drives or promotes What drives or promotes innovation?innovation?

1. Adversity

Mechanisms & limitationsMechanisms & limitations

2. Diversity & collaboration

3. Observation & curiosity

4. Competition

5. Targets

RAeS light aircraft project

Ansari X-Price (Peter Diamandis)

Goal: to enter space twice in a fortnight

Price: $10 million

Examples:

Page 17: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

Fig (a) Takeoff: SpaceShipOne and WhiteKnight (June 2004)

Photographs: by Richard Seaman (www.richard-seaman.com).

Fig (c) SpaceShipOne

Fig (b) WhiteKnight

CompetitionCompetition

Innovation:FuelRe-entry techniqueStructures

Page 18: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

CompetitionCompetition

Fig Artist’s impression of rocket powered racing aeroplanes

Image: The Economist, issue 8-14 October, 2005

Mr. Diamandis’ next challenge

Formula 1 rocket racers

Objective: To race rocket powered aeroplanes around a track in a F1 style league.

Page 19: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

What drives or promotes What drives or promotes innovation?innovation?

1. Adversity

Mechanisms & limitationsMechanisms & limitations

2. Diversity & collaboration

3. Observation & curiosity

4. Competition

5. Targets

Strategic Research Agenda (SRA)

Example:

Page 20: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation promoters

• 50% cut in CO2 emissions (per pax. km)

• 80% cut in NOX emissions

• 50% reduction of noise.

TargetsTargets

Refs.: Strategic Research Agenda, EC, Nov. 2002.

European Aeronautics: A vision for 2020, Group of Personalities, EC, Jan. 2001

Roughly implies a 50% cut in fuel consumption for new aircraft by 2020

The EC-sponsored ACARE (Advisory Council for Aeronautics Research in Europe) published its Strategic Research Agenda (Nov. 2002) to serve as “an overall guide for planning European research”.

It supported the top-level objectives of the ‘Vision 2020’ report (2001), which identified as targets:

Page 21: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

1950 1960 1970 1980 1990 2000 20100%

40%

60%

80%

100%Cruise fuel consumptionFuel burn per seat

B707-120B707-120

VC10

VC10

B707-320B

B707-320B

B747-100

B747-100

DC10-30

DC10-30

B747-200B

B747-200B

B747-400

B747-400

A340-300

A340-300

B777-200

B777-200 A340-600

A3XX-100

Comet

2020

20%

Rel

ativ

e Fu

el B

urn

Innovation promoters

TargetsTargets

Ref. Adapted from Birch, Aero. J. Aug. 2000Fig Historical improvements in fuel efficiency

67%

SRA target

50%

Page 22: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

What discourages or inhibites What discourages or inhibites innovation?innovation?

2. Over emphasis on tools / methods

3. Fear of failure

4. Unwarranted criticism

5. Poor definition of success

1. Lack of drivers / promoterspo

ssib

le o

verla

p

Page 23: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

What discourages or inhibites What discourages or inhibites innovation?innovation?

2. Over emphasis on tools / methods

3. Fear of failure

4. Unwarranted criticism

5. Poor definition of success

1. Lack of drivers / promoters

Mechanisms & limitationsMechanisms & limitations

Lack of:

2. Diversity & collaboration

3. Observation & curiosity

4. Competition5. Targets

1. Adversity

Page 24: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

What discourages or inhibites What discourages or inhibites innovation?innovation?

2. Over emphasis on tools / methods

3. Fear of failure

4. Unwarranted criticism

5. Poor definition of success

1. Lack of drivers / promoters

Mechanisms & limitationsMechanisms & limitations

Students become fixated on “gee-whiz” software

Examples:

Detailed studies built on weak foundations (i.e. inconsistent with initial data or results)Lack of a creative environment

Page 25: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

“We spent an awful lot of money on how to analyse, but we do not spent much money on creating an environment for creativity. Much of what people do, called design, is really better called analysis. So [aircraft] design is something different. … You need to be able to visualise load paths and visualise the flow over an airplane and [know] just what it needs to do.”

Burt Rutan, ca 1996

Creative environmentCreative environment

Fig The Boomerang aeroplane (conceived 1993; flown 1996)

Page 26: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

What discourages or inhibites What discourages or inhibites innovation?innovation?

2. Over emphasis on tools / methods

3. Fear of failure

4. Unwarranted criticism

5. Poor definition of success

1. Lack of drivers / promoters

Mechanisms & limitationsMechanisms & limitations

Universities, industry, research centres, and

An issue for:

Funding agencies

Page 27: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

What discourages or inhibites What discourages or inhibites innovation?innovation?

2. Over emphasis on tools / methods

3. Fear of failure

4. Unwarranted criticism

5. Poor definition of success

1. Lack of drivers / promoters

Mechanisms & limitationsMechanisms & limitations

Ted Smith

Example:

A Yale University management professor, on reading Smith’s paper proposing an overnight parcel delivery service, noted:

“The concept is interesting and well-formed, but in order to earn better than a C, the idea must be feasible.”

Smith later started FedEx

Page 28: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

What discourages or inhibites What discourages or inhibites innovation?innovation?

2. Over emphasis on tools / methods

3. Fear of failure

4. Unwarranted criticism

5. Poor definition of success

1. Lack of drivers / promoters

Mechanisms & limitationsMechanisms & limitations

Is it fit for purpose?

Does it work?

Have the performance targets been met?

Success may be measured by asking:

Page 29: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

Measure of success (performance target)Measure of success (performance target)

Consider, for example, the objective of designing and demonstrating – by flight test – a highly manoeuvrable AUV. And two solutions emerge.

Current state of the art

Perf

orm

ance

low highLevel of innovation in design solutions

Demonstrated performance

A

B

Page 30: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Innovation inhibiters

Measure of success (performance target)Measure of success (performance target)

Perf

orm

ance

low highLevel of innovation in design solutions

Demonstrated performance

Potential performance

Develop a metric for success taking into account both demonstrated and potential performance

A

B

Page 31: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Concluding remarks

Concluding remarksConcluding remarks

On predictionsOn predictionsIn 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then I have distrusted myself and avoided all predictions.”

On innovationOn innovationMerits for success – especially for student projects – must be carefully established so as not to inhibit innovation.

Page 32: Dr Trevor Young - HAW Hamburg · 2005-10-24 · In 1908, Wilbur Wright said, “I confess that in 1901, I said to my brother Orville that man would not fly for 50 years… Since then

Trevor Young EWADE October 2005

Dr Trevor Young19-22 October 2005

Design innovation:Creating an evironment for creativity

CREDITS

A380 images: Used with permission: Airbus, UK., 2004.

SpaceShipOne, WhiteKnight images: Used without restriction; copyright: R. Seaman (www.richard-seaman.com).

The Economist, issue 8-14 October, 2005

REFERENCES

Birch, N.T. Aero. J. Aug. 2000, 347-352.

Strategic Research Agenda, EC, Nov. 2002.

European Aeronautics: A vision for 2020, Group of Personalities, EC, Jan. 2001

Time, Issue 3 Oct 2005, reporting on work by Richard Alley, Pennsylvania State University