dpd dual line measuring valves - dyna power · 2014. 8. 26. · 1 dps 61 dm61-100 na 2 dps 62...

12
Dyna-Power Lubrication November,2013 D-01-03-3 Technical Bulletin Dyna-Power Engineers, Inc. 15330 Greenwood Rd. ph:708-333-9300 fax:708-333-7092 e-mail: [email protected] Dual Line Measuring Valves DPD 56

Upload: others

Post on 20-Jan-2021

1 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

Dyna-Power Lubrication

November, 2013

D-01-03-3

Tech

nica

l B

ulle

tin

Dyna-Power Engineers, Inc.15330 Greenwood Rd.ph:708-333-9300 fax:708-333-7092e-mail: [email protected]

Dual Line Measuring Valves

DPD 56

Page 2: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

TABLE OF CONTENTS2

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092TABLE OF CONTENTS

Table of Contents:Table of Contents: 2Measuring Valve 3

General 3General Valve Specifications 3Quick Order / Part Number Guide 3Advantages Over the Competition 3

DPD Series 4General 4DPD Operating Specifications 4DPD Operation 4DPD Parts Breakdown / Replacement Kits 5DPD Valve Dimensions 5

DPS Series 6General 6DPD Operating Specifications 6DPS Operation 6DPS Parts Breakdown / Replacement Kits 7DPS Valve Dimensions 7

Accessories 8Proximity Switches 8

Prox. Switch Specifications 8Ordering Information 8Prox. Switch Installation 8Prox. Switch Wiring 8

Cycle Counter 9Cycle Counter Ordering 9Cycle Counter Operation 9

Brass Indicator Cover 9Brass Indicator Cover Ordering 9

Adapter Plates 10Adapter Plate Ordering 10

Weld Plates 10Weld Plate Ordering 10

Cross-Porting 11Cross-Porting Instructions 11

Troubleshooting 12

TECHNICAL HELP / ORDERING ASSISTANCEFor technical assistance, application help, or ordering assistance, please contact us at:

Dyna-Power Engineers, Inc.15330 Greenwood Rd.South holland, IL 60473

phone: 708-333-9300fax: 708-333-7092e-mail: [email protected]

Page 3: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

MEASURING VALVE 3

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092 MEASURING VALVE

Measuring Valve

GeneralThe DPD and DPS series of measuring valves are used in “dual line” lubrication systems to deliver a precise amount of lubricant to a varying number of lubrication points. These valves are precision honed, repairable, and constructed to operate in harsh industrial environments.

These valves have been designed to fit Farval® Brand mount-ing with the exception of our DPD20 series (which have been made larger to accommodate fitting installation).

DPD 56

•Internally cross-ported (no need for special kits)•Proprietary packing gland that yields proven longer life.•Precisely manufactured allowing for replacement parts for emergency repair. •Solid copper washers for better seals•Tapered pipe threads. Any standard N.P.T. pipe thread will work in our valves--leak free!

Advantages Over the Competition

Quick Order / Part Number Guide

Dua

l Dis

char

ge

DischargeRange*

#Outlets

Dyna-PowerPart No.

Farval®Part No.

Lincoln®/Duomatic®

Sin

gle

Dis

char

ge

DischargeRange*

#Outlets

Dyna-PowerPart No.

Farval®Part No.

Lincoln®/Duomatic®

0.006- 0.037 cu.in.

2 DPD 22 DD22-250 NA0.012-0.073cu.in.

1 DPS 31 DM31-100 NA4 DPD 24 DD24-250 NA 2 DPS 32 DM32-100 NA6 DPD 26 DD26-250 NA 3 DPS 33 DM33-100 NA8 DPD 28 DD28-250 NA 4 DPS 34 DM34-100 NA

0.012-0.073cu.in.

2 DPD 32 NA NA0.037-0.15cu.in.

1 DPS 41 DM41-100 NA4 DPD 34 NA NA 2 DPS 42 DM42-100 NA6 DPD 36 NA NA 3 DPS 43 DM43-100 NA8 DPD 38 NA NA 4 DPS 44 DM44-100 NA

0.073-0.305cu.in.

2 DPD 52 DD52-250 LD 52(251317)0.073-0.30cu.in.

1 DPS 51 DM51-100 NA4 DPD 54 DD54-240 LD 54(251318) 2 DPS 52 DM52-100 NA6 DPD 56 DD56-250 LD 56(251319) 3 DPS53 DM53-100 NA8 DPD 58 DD58-250 LD 58(251320) 4 DPS54 DM54-100 NA

* The discharge ranges specified are specific to Dyna-Power’s measuring valves and may slightly vary from the published discharge rates of the other manufacturers listed.

0.18-0.91cu.in.

1 DPS 61 DM61-100 NA2 DPS 62 DM62-100 NA

General Valve Specifications

The following specifications apply to all Dyna-Power brand measuring valves. Operating specifications follow.

Material: Steel (Body), Brass (Indicator Gland), Stainless Steel (Pistons)Seals: Copper,solidMax. Working Pressure: 3000 psi (grease), 1420 (oil)Min. Operating Pressure: 140 psiOperating Temperature Range: -5 to 160 F

Other Ordering OptionsCrossported Valves: Dyna-Power will, for a minimal charge, ship our valves already cross-ported. These valves will be cleary stamped and labeled as being cross-ported. To order: simply add an “X” after the base part number. for example, to order a DPD56 crossported, you would order a DPD56X. For other valve ordering options, please call Dyna-Power Customer Service at 708-333-9300.

Page 4: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

DPD SERIES4

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092DPD SERIES

DPD SeriesGeneral

DPD

Ope

ratio

n

DPD Operating Specifications

DPD 58

The DPD series of measuring valves are “dual discharge” metering de-vices that have been designed to deliver precise amounts of lubricant in dual line lubrication systems. Because it is “dual discharge” it will discharge a shot of lubricant out of either the top or bottom discharge port for each piston stroke. Therefore each piston can supply lubricant to two points.

PRESSURIZED SUPPLY DISCHARGED LUBRICANT

System is at a random position. Line #1 is selected for the next cycle.

Supply Line #2

Supply Line #1

As Line #1 is pressurized, the pilot piston is pushed upwards until it seats against the plug.

Continuing pressure pushes metering piston upwards. Lubricant above the metering piston is discharged through Port B.

Discharge Port A

Discharge Port B

As Line #2 is pressurized, the pilot piston is pushed downwards until it seats against the bottom plug.

System energizes at the end of the interval time and Line #2 is now selected.

Continuing pressure pushes metering piston downwards. Lubricant below the metering piston is discharged through Port A.

Model DischargePorts

Max. Discharge

in3

Min. Discharge

in3

Max. WorkingPressure

Max. WorkingPressure -Oil

Min. Operating Pressure

Temp.Range

In3 perRevolutionAdjustment

OperatingVolume-Pilots

DPD 22 2

0.037 0.006

3000 psi 1420 psi 140 psi -5 to160 F

0.0024

0.0085DPD 24 4 0.017DPD 26 6 0.026DPD 28 8 0.034DPD 32 2

0.073 0.012 0.0037

0.024DPD 34 4 0.049DPD 36 6 0.073DPD 38 8 0.098DPD 52 2

0.305 0.073 0.0092

0.024DPD 54 4 0.049DPD 56 6 0.073DPD 58 8 0.098

Page 5: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

DPD SERIES 5

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092 DPD SERIES

DPD Parts Breakdown / Replacement Kits

DPD Valve Dimensions

DPD 20Series

DPD 30Series

DPD 50Series

Qty.Req.

A DPG20DS DPG50DS DPG50DS 2 per packing gland

B D1732A D1732C D1732E 1 per packing gland

C DPG20DG DPG30DG DPG50DG 1 per main piston

D DPG20SW DPG30SW DPG50SW 1 per packing gland

E DPV2xDB DPV3xDB DPV5xDB 1

F DPV20DM DPV30DM DPV50DM 1 per packing gland

G DPV20PP DPV30PP DPV50PP 1 per main piston

H DPG20SW DPG30SW DPG50SW 1 per main plug

I DPV20LP DPV50LP DPV50LP 2 per pilot piston

J DPG20LW DPG50LW DPG50LW 1 per pilot plug

K DPV20DP DPV50DP DPV50DP 1 per main piston

L DPV20CS DPV50CS DPV50CS 1 per pilot piston

M DPG20CW DPG50CW DPG50CW 1 per x-port screw

N DPV50FP DPV50FP DPV50FP 2 per main piston

Kit Description DPD 20 Series DPD30 Series DPD50 SeriesPacking Gland Kit(includes packing gland, adjustment screws, and copper washer) DPG20DA DPG30DA DPG50DA

Pilot Piston Kit(includes pilot piston, pilot plugs, and copper washers) DPV20DAK DPV30DAK DPV50DAK

Main Piston /Packing Gland Kit(includes complete packing gland kit and main piston) DPV20DGK DPV30DGK DPV50DGK

Cross Port Kit (includes screw and washer) DPV20DXK DPV30DXK DPV50DXK

KIT

S*

*Kits are pack-aged individually to replace only one gland or piston. Mulitple kits may be necessary to repair one valve.

A Adjustment Screw

B Indicator Cover

CPacking Gland

DCopper Washer

EValve Body

GMain Plug

FMain Piston

HCopper Washer

IPilot Plug J

Copper Washer

KPilot Piston

LCross Port Screw

MCopper Washer

NFace Plug

DPD Seriesdual discharge

A

43/64

B C D E F G H I J K L M N P Q R S T U X Y Z

37/64 37/64 1 9/64 1 3/16 2 31/64 3 5/32 5/16 53/64 1 39/64 1 17/64 1 1/2 2 1/8 3 17/64 1 1/32 7/32 45/64 1 3/8 2 3/64 2 23/32 1/8 1/8 7/32DPD20

MODEL

D I M E N S I O N S (inches)

DPD30

DPD50

1 1/4

1 1/4

45/64

45/64

15/16

15/16

1 49/64

1 49/64

3

3

4 1/4

4 1/4

5 33/64

5 33/64

15/32

15/32

1 1/16

1 1/16

2 1/8

2 1/8

1 47/64

1 47/64

2 1/4

2 1/4

3 7/64

3 7/64

4 9/16

5 13/64

2 3/16

2 3/16

9/32

9/32

1 7/32

1 7/32

2 7/16

2 7/16

3 45/64

3 45/64

4 31/32

4 31/32

1/4

1/4

3/8

3/8

23/64

23/64

T

D

R L

I

J

M

P

N

K

US

C A A A

A BAAG

C A A

BF

AA

C A

BEAB

C

QQQQ

H

Y

MOUNTINGHOLE / Z

X

Page 6: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

DPS SERIES6

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092DPS SERIES

DPS SeriesGeneral

DPS 53

The DPS series of measuring valves are “single discharge” metering devices that have been designed to deliver precise amounts of lubricant in dual line lubrication systems. Because it is “single discharge” it will discharge a shot of lubricant out of one discharge port for each piston stroke. Though each piston only supplies lube to one point, it delivers twice the amount per stroke com-pared to the DPD series.

DPD Operating Specifications

DPS

Ope

ratio

n

PRESSURIZED SUPPLY DISCHARGED LUBRICANT

As Line #1 is pressurized, the pilot piston is pushed upwards until it seats against the plug.

Supply Line #2

Supply Line #1

System is at a random position. Line #1 is selected for the next cycle.

Continuing pressure pushes metering piston upwards. Lubricant above the metering piston is discharged through Port A.

Discharge Port A

System energizes at the end of the interval time and Line #2 is now selected.

As Line #2 is pressurized, the pilot piston is pushed downwards until it seats against the bottom plug.

Continuing pressure pushes metering piston downwards. Lubricant below the metering piston is discharged through Port A.

Model DischargePorts

Max. Discharge

in3

Min. Discharge

in3

Max. WorkingPressure

Max. WorkingPressure -Oil

Min. Operating Pressure

Temp.Range

In3 perRevolutionAdjustment

OperatingVolume-Pilots

DPS 31 1

0.073 0.012

3000 psi 1420 psi 140 psi -5 to160 F

0.0037

0.034DPS 32 2 0.073DPS 33 3 0.110DPS 34 4 0.146DPS 41 1

0.15 0.037 0.0061

0.038DPS 42 2 0.077DPS 43 3 0.115DPS 44 4 0.154DPS 51 1

0.30 0.073 0.0092

0.038DPS 52 2 0.077DPS 53 3 0.115DPS 54 4 0.154DPS 61 1

0.91 0.18 0.03950.038

DPS 62 2 0.077

Page 7: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

DPS SERIES 7

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092 DPS SERIES

DPS Parts Breakdown / Replacement Kits

DPS 30Series

DPS 40Series

DPS 50Series

DPS 60Series

Qty.Req.

A DPG50DS DPG50DS DPG50DS DPG60DS 2 per packing gland

B D1732C D1732D D1732E D1732F 1 per packing gland

C DPG30DG DPG40DG DPG50DG DPG60DG 1 per main piston

D DPG30SW DPG40SW DPG50SW DPG60SW 1 per packing gland

E DPV3xSB DPV4xSB DPV5xSB DPV6xSB 1

F DPV30DM DPV40DM DPV50DM DPV60DM 1 per packing gland

G DPV30PP DPV40PP DPV50PP DPV60PP 1 per main piston

H DPG30SW DPG40SW DPG50SW DPG60SW 1 per main plug

I DPV50LP DPV50LP DPV50LP DPV60LP 2 per pilot piston

J DPG50LW DPG50LW DPG50LW DPG60LW 1 per pilot plug

K DPV30SP DPV40DP DPV50SP DPV60SP 1 per main piston

Kit Description DPS30 Series DPS40 Series DPS50 Series DPS60 SeriesPacking Gland Kit(includes packing gland, adjustment screws, and copper washer) DPG30DA DPG40DA DPG50DA DPG60DA

Pilot Piston Kit(includes pilot piston, pilot plugs, and copper washers) DPV30SAK DPV40SAK DPV50SAK DPV60SAK

Main Piston /Packing Gland Kit(includes complete packing gland kit and main piston) DPVS0SGK DPV40SGK DPV50SGK DPV60SGK

KITS

DPS

Val

ve D

imen

sion

s

Kits are packaged individually to replace only one gland or piston. Mulitple kits may be necessary to repair one valve.

A Adjustment Screw

B Indicator Cover

CPacking Gland

DCopper Washer

EValve Body

GMain Plug

FMain Piston

HCopper Washer

IPilot Plug

JCopper Washer

KPilot Piston

DPS Seriessingle discharge

A

NA

B C D E F G H I J K L M N P Q R S T U X Y

5/16 27/32 1 47/64 13/32DPS31

MODEL

D I M E N S I O N S (inches)

DPS32,33,34

DPS40

1 9/64

1 17/64

1 5/16

23/64

1 27/32

15/16 3 3/16

4 1/64

4 29/64

5 5/32

5 45/64

13/32

23/64

DPS50 1 29/64 3/8 1

NA

1 15/16

2 3/32

NA

2 7/8

3 35/64

NA

5

NA

6 29/64 33/64

1 1/64

1 1/64

1 1/8

1 19/64

1 25/32

1 25/32

1 25/32

1 25/32

45/64

45/64

1/2

7/16

1 21/32

1 21/32

2 1/8

2 1/4

3 7/64

3 7/64

3 7/64

3 7/64

4 9/16

4 9/16

5 5/64

5 13/64

1 13/16

1 57/64

1 61/64

2

25/64

1 7/16

13/32

25/64

15/16

NA

1 7/64

1 19/64

NA

NA

2 23/64

2 3/4

NA

1 9/64

3 37/64

4 7/32

NA

2 9/32

4 27/32

5 43/64

1/4

1/4

1/4

1/4

3/8

3/8

3/8

3/8

DPS60 NA 13/32 1 9/64 2 29/64 4 1/4 NA NA 2 1/425/32 3/8 5/8 2 1/4 3 1/2 5 31/32 2 13/16 25/64 1 21/32 3 7/16 NA NA 1/4 3/8

C A A A

SUPPLYPORT

3/8 NPTY

S

MOUTNING HOLEdia. 23/64 in.

X

Page 8: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

ACCESSORIES8

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092ACCESSORIES

AccessoriesProximity SwitchesThe PXS series (available in AC and DC) is an ideal choice for electronically checking lubricant delivery status for critical bearings, areas that have a hostile environment, and for zoned systems.

The PXS Series has a simple, low-cost design that tolerates most environments.

Prox. Switch Specifications

Size: DC: 2.8” long / AC: 2.7” long.Material: Nickel Plated BrassConnector: 4- pinVoltage: DC:10-30 VDC / AC:20-250 VACOutput: DC:PNP,10-30 VDC,200 mA max., N.O. / AC:20-250 VAC, 400mA, N.O.Sensing Distance: 0.078”Temp Rating: 13 F -157 FEnclosure (including connector): IP67 (NEMA 4)

Ordering Information

Valve SeriesProx. Switch Only Prox. Switch Assembly

(includes 16’ cable) Cable Only(DC) (AC) (DC) (AC)

DPD 50 / DPS 30, 40, 50 PXS50-1 PXS50-1AC PXA50-1 PXA50-1AC XSC-192DPS 60 PXS60-1 PXS60-1AC PXA60-1 PXA60-1AC XSC-192

Prox. Switch Installation1. The valve stems should be at full stroke. Check the valve to insure this is the case. See Fig. 8-1.2. Using an appropriately sized screwdriver, remove both adjustment screws located on the top of the valve’s packing gland.3. Carefully screw in the PXS switch into the packing gland until it gently rests on top on the indicator stem.4. Turn the switch counter-clockwise one half to one revolution. Tighten the jam nuts provided.5. The PXS is now ready to be wired into the proper PLC or multiplexer. DPD 56

Valve at full stroke

Prox. Switch Wiring

DC

prox.switch com

in

COM

BluePin 3

BlackPin 4Brown

Pin 1

+10- 30 vdc

PLCInput

AC

prox.switch

com

in

PLCInput

L120 - 250 VACBrownPin 4

BluePin 3

L2COM

Proximity switch and cable shown.

Fig. 8-1

Page 9: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

ACCESSORIES 9

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092 ACCESSORIES

AccessoriesCycle CounterThis cycle monitor provides the user with an accurate recording of the number of com-plete cycles the measuring valve has per-formed. This allows for constant and reliable system monitoring -- reducing troubleshoot-ing time considerably.

DPD 56

5 5 5

5 5 5

5 5 5

Packing Gland

Counter Reset

Cycle Indicator

StandardMeasuring ValveThe cycle monitor is sold as an assembly

and comes pre-installed with a standard measuring valve. To order a measuring valve with cycle monitoring simply select the appropriate measuring valve and add the suffix -CM. For example, a DPD56 with cycle monitoring would be ordered as a DPD56CM.

Cycle Counter Ordering

A. ADJUSTMENT SCREWSB: LEVERC: PUSH RODD: RESET KNOBE: DIALF: MAIN PISTONG: PILOT PISTON

4

Main piston continues to travel while delivering lubricant to bearing. The indicator stem now travels down until it no longer contacts the lever. This now completes one cycle.

3

Pressurized lubricant enters the supply line which moves the pilot piston down, allowing pressurized lubircant to begin moving the main piston.

2

Main piston continues to travel while delivering lubricant to bearing. At this time the indicator stem contacts the cycle monitor lever. The lever, in turn, activates the push rod.

A BC D

E

FG

1

Pressurized lubricant enters the supply line which moves the pilot piston up, allowing pressurized lubricant to begin moving the main piston.

LUBRICANT TODISCHARGELUBRICANT UNDERPRESSURE

Cycle Counter Operation

Brass Indicator CoverThe D1732E-B indicator cover is designed to prote the packing gland in areas where the standard vinyl indicator cover will not suffice. It is contructed of solid brass and features a ridged top that enable easy removal.To install, first remove the existing vinyl indicator cover. Place the brass indicator cover over the packing gland and press down until the brass indicator cover reaches the hex on the bottom of the packing gland.

Brass Indicator Cover OrderingCurrently we only offer the brass indicator covers for our DPD 50series of valves.

Model Series Indicator CoverDPD 50 D1732E-B

Page 10: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

ACCESSORIES10

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092ACCESSORIES

AccessoriesAdapter Plates

All our measuring valves have been designed to fit the Farval® brand mounting dimensions with the exception of our DPD 20 series; which are slightly wider to accommodate the installation of fittings. For the DPD 20 series we do offer adapter plates to the Farval® 20 series mounting.

Model Adapter PlateDPD 22 AP224DPD 24 AP224DPD 26 AP268DPD 28 AP268

Adapter Plate Ordering

Weld Plates

Dyna-Power offers weld plates for all our dual line measuring valves. Valves can be mounted on these plates which then can be welded in their desired location. Custom plates can be manufactured for special applications. Please call Dyna-Power for assistance.

Model No. Weld Plate P/N Model No. Weld Plate P/NDPD 22 DPV22DL DPS 31 DPV31SLDPD 24 DPV24DL DPS 32 DPV32SLDPD 26 DPV26DL DPS 33 DPV33SLDPD 28 DPV28DL DPS 34 DPV34SLDPD32 DPV32DL DPS 41 DPV42SLDPD 34 DPV34DL DPS 42 DPV42SLDPD 36 DPV36DL DPS 43 DPV43SLDPD 38 DPV38DL DPS 44 DPV44SLDPD 52 DPV52DL DPS 51 DPV51SLDPD 54 DPV54DL DPS 52 DPV52SLDPD 56 DPV56DL DPS 53 DPV53SLDPD 58 DPV58DL DPS 54 DPV54SL

DPS 61 DPV61SLDPS 62 DPV62SL

Weld Plate Ordering

Page 11: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

CROSS-PORTING 11

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092 CROSS-PORTING

Cross-Porting

To convert a DPD valve from dual to single discharge, perform the following for each discharge port that you would like cross-ported.

1. Turn the valve upside down and locate the phillips screw visible in the bottom of the discharge port. See Fig. 11-1.

2. Using an appropriately sized screwdriver, remove the screw.

3. The copper washer under the screw must also be removed. Turn the valve upright again, and gently tap the valve on a firm surface until it falls out. De greaser and/or compressed air will help remove the washer. It is very important that the washer be removed. Leaving the washer in may disrupt lubricant flow.

4. Install pipe plug in either discharge port. For DPD 30 and DPD 50 series of valves, use a 1/4” n.p.t. plug. For DPD 20 series, use a 1/8” n.p.t. plug. See Fig. 11-2.

To convert a DPD valve from single discharge back to dual discharge, perform the following for each discharge port that has been cross-ported:

1. Simply place the copper washer on the cross-port screw and using an appropriately sized screwdriver, install the screw through the bottom of the discharge port.

2. Remove the pipe plug from the discharge port.

Remove Screw

Remove Washer

Plug eitherdischarge port.

Fig. 11-1

Fig. 11-2

Cross-Porting Instructions

In cases where more lubricant is required for a particular lube point(s), or a discharge port is unecessary, cross-porting the valve is required. By simply removing a screw and a washer, the dual discharge valve can be converted into a single discharge valve--thus allowing for the proper plugging of a discharge port. Note: when a valve section is cross-ported, the amount of lubricant that is discharged is doubled.

Page 12: DPD Dual Line Measuring Valves - Dyna Power · 2014. 8. 26. · 1 DPS 61 DM61-100 NA 2 DPS 62 DM62-100 NA General Valve Specifications The following specifications apply to all Dyna-Power

TROUBLESHOOTING12

Dyna-Power Engineers • 15330 Greenwood Rd. • South Holland, IL 60473 • ph:708-333-9300 • fax: 708-333-7092TROUBLESHOOTING

Troubleshooting

NO

Operate system until pressure is met and reversing valve shifts.

Mark all measuring valves forindicator pin position (up ordown).

Immediately after reversing valve shifts, shut off air supply to pump (allow timer to go into fault mode).

Operate system same asabove steps 1 & 2.

Check all measuring valvesfor opposite indicator pinposition.

Mark all valves appropriately(see valve marking)

Did all the measuringvalves indicate oppositepin indication?

Proceed to check for valveleakage.

YES

Syst

em T

est

1.

2.

3.

4.

5.

6.

Valve Test

Remove discharge lines fromany valve portion whereindicator stems fail to travel.(Remove all discharge linesof failed valve portions with-in that system at one time.)

Test system once again (seetest procedures steps 1 &2)

Does valve now operateproperly?

YES

NO

Inspect discharge lines forkinked or smashed line.Replace or repair as needed.

NODo discharge lines appear to be in good condition?

Replace valve.

YES

Test the lines with greasegun and fittings provided.

Is grease beingdelivered using a reason-able amount of pressure?

Proceed to check for valveleakage.

YES

NO Remove discharge line frombearing inlet.

If removed tubing now allowsgrease to pass (under reas- onble pressure) contact app-ropriate person indicating that bearing inlet cannot accept grease.