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1420 Stoneridge Drive, Suite C

Middletown, Pennsylvania 17057Toll: 80075!"#!!

P$one: 717"021"2!%a&: 717"021"!!

anuary 2014

500-Series Design &

Installation Gide


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Contact

Information

HydroWorx International Inc.

1420 Stoneridge Drive, Suite CMiddletown, Pennsylvania 1707

www!"ydrowor#!com

$oll %ree& '(00) 7*+-**P"one& '717) 02+12*%a#& '717) 02+1**

Table of Contents

General Design Information 1-3Typical Contractor Installation Scope-of-Work 3-8

Design & Construction Checklist 8-Dra!ings"

#oolroom $ayout

%ough peningStan'ar' (echanical #it $ayout

)ousekeeping #a' $ayout
http://www.hydroworx.com/http://www.hydroworx.com/


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Product Description

The HydroWorx 500 Series pool is a one-piece acrylic design with a fiberglass reinforced shell,

resistance jets and an nderwater tread!ill" The 500 Series pool !ay be installed abo#e grond,

partially in-grond, or flly in-grond" The !echanical and electrical pool co!ponents are typicallylocated below the floor srface in the lower le#el !echanical roo! or in an adjacent e$ip!ent roo!

while !aintaining !axi!! distances of external pool e$ip!ent detailed in this installation gide"

As regulatory and code requirements vary significantly from State to State and even between local

jurisdictional agencies, permitting and compliance with State and local provisions relative to health,

pool/spa, building, electrical, plumbing , mechanical, safety, etc. is the responsibility of the owner.

t is critical that the owner and/or their authori!ed design representative consult with the agencies

having jurisdiction to ensure compliance with applicable regulatory and code requirements."ontact #ydro$or% immediately should regulatory or code circumstances arise.

Access & Serviceability

%eco!!ended !ini!! architectral, strctral, !echanical, electrical, and pl!bing design criteria

identified in this design and installation gide !st be !aintained for ftre ser#iceability of the pool.

Any design that does not meet the minimum requirements must be approved by HydroWorx.

Site Preparation

The owner&s pool contractor is responsible for preparation of the site prior to deli#ery" The !echanicalpit and poolroo! strctres inclding all tilities 'power, water, sanitary, etc"( re$ired for pool

operation shall be designed and installed by the owner&s pool contractor" )or !ore details abot pool

re$ire!ents, please refer to the sbse$ent technical specifications"

Pool 'oom

The water treat!ent area of this HydroWorx pool is designed to acco!!odate fro! one '1( to fi#e '5(

patients*athletes dring treat!ent sessions in the +&- by 1.&-0 area" The reco!!ended minimum

di!ensions for the poolroo! are 1/& wide by //& long by 10& high allowing ade$ate installation anddec space arond the pool" dditional space !ay be re$ired for2 deh!idification syste!s,

cabinetry, storage, showers, changing roo!s, etc"

)loor or peri!eter drains !st be incorporated into the design of the pool area" 3f floor drains are

chosen, se#eral shold be placed arond the pool with special attention to the high traffic areas" The

finished floor 4ST be flat*le#el, s!ooth, and consistent at all edges of the opening" The pool roo!floor shold slope away fro! walls towards the floor drains while !aintaining a le#el setbac fro!

the pools rogh opening


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This nit !ay inclde an optional nderwater #ideo !onitoring syste!" When selected, the poolroo!design !st inclde cabinetry located in front of the pool to acco!!odate these co!ponents"

(echanical PitThe !echanical pit design !st inclde ade$ate unobstructed access to the pool shell, accessorye$ip!ent 'filter, p!ps, heater, etc"(, and the electrical control panel" %eco!!ended minimum

di!ensions for the !echanical pit are shown in the enclosed drawings" The design !st also inclde

H98 controls appropriate for the area, lighting, and a s!p p!p or drains" :: of the HydroWorx

500 external e$ip!ent detailed in the 4echanical Pit :ayot ;rawing is T


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)tilities

Water Spply2 The owner shall pro#ide a !ini!! / dia!eter water spply line with anti-siphon

de#ice connected to the circlation retrn line and a D dia!eter hose bib with anti-siphon de#ice inthe poolroo!"

@lectrical Ser#ice2 The owner shall pro#ide an electrical ser#ice designed for the HydroWorx control

panel re$ire!ents which is2

Standard2 1/0*/07-/.0 #olt, 100 a!p, 1-phase, .-wire configration ':1, :/, grond, netral(

Sanitary2 The owner shall pro#ide a s!p pit with p!p or floor drains for connection to the pool&s!aintenance syste! and !ain drain" The sanitary syste! shold be designed to acco!!odate /,000

gallons #ia gra#ity throgh a / P98 pipe" $% &'M draining capacityin the HydroWorx !echanicalspace is the acceptable minimum" The HydroWorx !aintenance p!p 8??ET be sed to drain the

pool or it will #oid the co!ponents warranty"

Fas2 ?atral or :P gas heater can be pro#ided in lie of the standard electric heater at an additionalcost" 8onsideration for ignition air and fle-gas #entilation per the heater !anfactrer&s installation

gidelines is re$ired"

!ypical cope+of+Wor, )ecessary to -nstall a HydroWorx 'ool

*ypical +eneral "ontractor Scopeof$or-

8onstrct the poolroo! and !echanical pit per the owner&s design doc!ents and in accordance withthis HydroWorx ;esign G 3nstallation Fide"

The constrction se$ence !st consider the opening necessary to deli#er the *) '-(pool shell

into the poolroo!" The pool shell is a +&- wide by 1.& long by 5&-5 high rigid fiberglass nit withan acrylic finish" !ini!! 7& wide by high path fro! the anticipated off-loading point into the

poolroo! !st re!ain ntil sch ti!e that the pool is deli#ered" The pool !st re!ain pright at all

ti!es dring deli#ery to a#oid da!aging the integrated tread!ill and the pool shell" !he pool cannot

be turned on its side.

Feneral 8ontractor is responsible for recei#ing and nloading the pool co!ponents and e$ip!ent

based on the deli#ery date noted on the delivery confirmation form.

The pool will be deli#ered on a flatbed trc to the project site and it is the general contractors


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)ollowing place!ent, le#el the pool shell and spport the steps tiliBing the adjstable jacs pro#ided

by HydroWorx" strctral spport 'pressre treated wood is typical( !st also be installed nder the

pool&s steps G platfor! in the ca#ity between the rear platfor! and the !echanical pit floor as shownin the pictre below" See the enclosed drawing for jac and spport locations"


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The 500 Series pool will ship with a ?S)-appro#ed si!!er at the rear of the pool re$iring a b!p

ot in the floor as shown below" There are se#eral !ethods to finish the floor arond the si!!er schas a re!o#able stainless steel plate, bt the si!!er will need to ha#e top access and be able to

spport patients*athletes abo#e"

Protect the pool throghot the dration of constrction by constrcting a te!porary wor platfor!o#er the nit" The platfor! shall be constrcted of floor joists and plywood decing co#ered with a

tarp to pre#ent water and constrction debris fro! entering the pool and !echanical pit therebyda!aging the pool and its co!ponents" !here can be no standing "ater in the mechanical pit at

anytime and the protective platform (A))*! come in contact "ith the acrylic pool shell.

3f the optional #ideo pacage is chosen, pro#ide a = dia!eter opening*chase * straight pipe or long

sweep 'no 60&s( dedicated solely for HydroWorx low #oltage control cables fro! the !echanical pit

into the poolroo!, in close proxi!ity to the pools #ideo !onitoring syste! typically located centeredon the wall on the front side of the pool * front of the HydroWorx pool is the end where the nderwatertread!ill is located" This !st be a dedicated chase * slee#e for the HydroWorx cabling and no other

e$ip!ent can be rn in this chase * slee#e"

pon co!pletion of the electrical and pl!bing re$ire!ents, clean and fill the pool and co!plete the

site analysis checlist procedres necessary to place the pool in ser#ice" !his form must be

completed and returned to HydroWorx before the customer in+service training can be scheduled.

*ypical (echanical "ontractor Scopeof$or-

Pro#ide all labor, !aterials, and e$ip!ent re$ired by the owner&s contract doc!ents and as needed

to acco!!odate the conditions identified in the HydroWorx ;esign G 3nstallation Fide and per thedesigner&s doc!ents for ade$ate heating #entilation air conditioning and deh!idification of the


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the #ariance between the pool water and the a!bient air te!peratre at a !ini!!" The anticipated

daily pool e#aporation rate nder these conditions is approxi!ately 15-/0 gallons per day" 8hec withjrisdictional code re$ire!ents for !ini!! air exchange and h!idity re$ire!ents"

*ypical lectrical "ontractor Scopeof$or-Standard2

lectrical ervice1 pro#ide and connect the re$ired 1/0*/07-/.0 9olt, 100 a!p, 1-phase, .-wire

configration ':1, :/, Frond, ?etral(" %efer to electrical sche!atic for wiring re$ire!ents and the

panel !anfactrer wiring diagra! located inside the HydroWorx control panel"

3nstall !etal condit and wire as re$ired by code fro! the HydroWorx control panel and ter!inatethe feed to each of the following pool co!ponents2

1 - 11 W heater

1 - 5 HP tread!ill dri#e !otor

1 - . HP front jet p!p1 - D HP !aintenance p!p

1 - / HP side jet p!p 'optional(

/ - F)3 nderwater #ideo ca!era receptacles when option selected

3nstall HydroWorx spplied low #oltage cables as re$ired by code to the following pool co!ponents

'when selected(2

1 - 3nterface cable fro! HydroWorx controller to the HydroWorx control panel/ - %8 #ideo cable fro! nderwater ca!eras to the nderwater #ideo syste! switcher

box 'when selected(

Pro#ide all labor, !aterials and e$ip!ent necessary to install interconnecting electrical condit and

wiring between each HydroWorx pool co!ponent and the HydroWorx control panel as re$ired by theowner&s design doc!ents and in accordance with this 3nstallation Fide"

nless otherwise re$ired by code, all of the wiring for the de#ices listed shold be enclosed in the

appropriate siBe !etal condit and ter!inated at the de#ice with '=( feet of flexible :i$idtite condit"

4etal condit is re$ired to redce !otor noise and F)3 nisance tripping" ll condit entry points!st be sealed with : :isted sealing de#ice" ach motor requires a separate conduit run.

ll pool e$ip!ent !st be bonded with a bonding wire" &auge of the ground "ire of any

appliance must be as large as the hot "ires3 so it is capable of efficiently conducting electricity

a"ay from the device in the event of a short circuit or stray current4 as "ell as prevent &(-

nuisance tripping.

se at least +5I8 stranded copper 4TW or THH? wire of proper siBe 'refer to electrical sche!atic(


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*ypical Plumbing "ontractor Scopeof$or-

Pro#ide all labor, !aterials and e$ip!ent necessary to install interconnecting pl!bing between each

HydroWorx pool co!ponent and the pool shell as re$ired by the owner&s design doc!ents and inaccordance with this HydroWorx ;esign G 3nstallation Fide" ll HydroWorx e$ip!ent 'p!ps,

filter, !otors, etc"( must be ,ept off of the mechanical pit floorby !eans of a sid or other blocing"

The pools tread!ill !otor has its own base that is secred to the concrete slab"

Celow yo will see a typical pictre of a s!p pit"

Pro#ide !eans to drain the pool and the !aintenance syste! #ia gra#ity throgh a / P98 drain line

into the s!p pit as shown in this ;esign G 3nstallation Fide" $% &'M draining capacity in the

HydroWorx mechanical space is the acceptable minimum. 6efer to the HydroWorx 7rain

7etail. !his piping MU! be installed to promote 8%%9 drainage of pool "ater via gravity.

Maintain pipe invert lo"er than the drain invert.

ll piping, fittings, #al#es, etc" shall be pro#ided and installed by the pl!bing contractor" nless

otherwise noted, all con#eyance piping, fittings, #al#es, etc" shall be schedle .0 P98 'pressre type(fastened with hea#y-bodied pipe gle" Threaded fittings shall be connected sing silicon sealant 'do

not se Teflon tape or pl!bing pip-thread sealer("

After the electrician has bumped the motors and chec,ed rotation of the treadmill motor , fill the

pool to hydrostatically test pl!bing installed" 3f the pool is left p and rnning, add shoc and other


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8o!plete the HydroWorx Site nalysis 8heclist and retrn it to the HydroWorx project!anage!ent depart!ent for re#iew" (ustomer in+service training cannot be scheduled until

this is completed.

8onfir! the s!p p!p is wired and the !echanical pit lighting is operational Prior to filling the pool with water, confir! connecti#ity of all pool co!ponents C!p all !otors and chec rotation of the tread!ill !otor 8onfir! the s!p p!p and*or floor drains are installed and in woring order 8onfir! the pl!bing is installed sch that the pool drains into the sanitary syste! as re$ired 8lean and fill the pool :ea test all pl!bing connections and confir! #al#e configration

)ollowing co!pletion of the start-p and testing wor identified on the HydroWorx Site nalysis

8heclist, a HydroWorx representati#e will schedle a site #isit with the owner to perfor! training andplace the pool in ser#ice"

HydroWorx 7esign : (onstruction (hec,list

!his document is designed to provide steps to improve the coordination of the HydroWorx pools3 in the design

and construction phase of the pro;ect.

tep 8

Have you requested HydroWorx Auto(A7 files for the specific pool model selected by the o"ner d


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HydroWorx believes it critical that "e be involved early in the design development phase given the

structural and foundation impacts of our product.

B. -nadequate air circulation provided to address heat loads of equipment.5. @erify code compliance requirements early in the design phase. -t is left to the end during occupancy

process creating change orders to become compliant.

$. -nstallation of the HydroWorx pool into an existing building C -t is important to identify any criteria thatare applicable to existing buildings. -f not addressed A6>D in the design process they are often not

documented on building ?As+Euilts0. !he potential problem exists of running into unexpected issues that

affect the pool location planning and clearances and require last minute changes. -t is critical that your

engineering dra"ings identify that all piping4 electrical service4 structural4 mechanical etc. is clear or re+

routed in the area proposed for the pool location.

F. Access for the pool and all components must be considered "hen sequencing the "or, on+site. -t is thearchitectgeneral contractorGs responsibility to provide and maintain the required access from the point ofdelivery to the final product location. !his may require "all sections being left open "ith lintels or headers

being used to maintain access or possibly roof sections being left open. Access plan for the pool and

components must be revie"ed "ith HydroWorx.

. (opper or salt "ater treatment system used "ith pools. !hese systems "ill have a negative reaction "ith thestainless steel pool components "hich "ill result in voiding the pool "arranty for the affected components.

'lease consult "ith HydroWorx on any desired alteration to the standard bromine "ater quality system.


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MM

3/8"= 1'-0" DRW

500-1

January 14


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3/8"= 1'-0"

MM

DRW

500-2

January 14


14/25

3/8"= 1'-0"

MM

DRW

500-3

January 14


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3/8"= 1'-0"

MM

DRW

500-4

January 14


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3/8"= 1'-0"

MM

DRW

500-5

January 14


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3/8"= 1'-0"

MM

DRW

500-6

January 14


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3/8"= 1'-0"

MM

DRW

500-7

January 14


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3/8"= 1'-0"

MM

DRW

500-8

January 14


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3/8"= 1'-0"

MM

DRW

500-9

January 14

FRONT JET SUCTION


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FRONT JET SUCTION


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3/8"= 1'-0"

JANUARY 2013 MM

DRW

500-10

January 14

FRONT JET SUCTION


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FRONT JET SUCTION


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3/8"= 1'-0"

JANUARY 2013 MM

DRW

500-11


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GFIReceptacle

Mechanical Pit ForOptional Video Cables(BY CONTRACTOR)

Electrical SurgeSuppression Strip

for componentpower cords(BY CONTRACTOR)

CABINET (BYCONTRACTOR)

HydroworxUnderwater Video

Monitor(video is optional)

DVR Recorder

DVD

DVD

HydroWorx

DVD RECORDER

HYDROWORXCONTROL PENDANT

HYDROWORXVIDEO CAMERACONTROLER

COMPUTERTOWER

GFI RECEPTICAL

ELECTRICAL SURGESUPPRESSION STRIPFOR COMPONENTPOWER CORDS (BYCONTRACTOR)

USB CABLE FROMCONTROL PANEL

PENDANT CONTROL CABLEFROM CONTROL PANEL

32" HydroworxUnderwater

Video MonitorWall Mounted

DVD ROM

CD-RW

3" CHASEFROM PIT

LOW VOLTAGECONTROL CABLES(FURNISHED BYHYDROWORX /INSTALLED BY

CONTRACTOR)

MAX 50' RUN TO TV MAX 50' RUN FROM POOLCONTROL CABINET

2" CHASE TOEACH TV

2" CONDUIT IN WALL

OPTION 1(MONITOR IN CABINET)

OPTION 2(WALL MOUNTED MONITORS)

none

JANUARY 2013 MM

DRW

500-12

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