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Turbo Services

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Sulzer Turbo Service

Sulzer Turbo Services is the largest independent provider ofrepair and maintenance services for thermal turbomachinery andother rotating equipment. The division also manufactures andsells replacement parts for gas turbines, steam turbines andcompressors. Sulzer Turbo Services’ customers are located inthe oil and gas, hydrocarbon processing, power generation, andother industrial markets."

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Global Service & Support Presence

Sulzer TS Regional OfficeKuala Lumpur

Sulzer TS Regional OfficePune

Sulzer TS Regional OfficeAbu Dhabi

Sulzer Rotterdam,Netherlands

Sulzer VenloLomm, Netherlands

Sulzer HoustonUSA

PT Sulzer IndonesiaPurwakarta,

Sulzer New Orleans,USA

Sulzer CanadaEdmonton, Canada

Head OfficeSulzer Turbo Services

Winterthur, Switzerland

Sulzer PolskaLublin, Poland

Sulzer ArgentinaNew Orleans, USA

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Products and Services

• Long-term agreements• Compressor relocation• Upgrading and rerates• Field diagnostic and trouble

shooting• Manufacture of components• Component repair• Vacuum high-speed balance

of rotors• Protective coating• Shop and field overhauls

• Long-term agreements• Retrofit and rerating• Rotor balancing and vibration

analysis• Rotor blade manufacturing• Diaphragm manufacturing• Rotor-blade repair• Diaphragm repair• Stress analysis• Rotor welding• Field overhaul and rotor

repairs

• Long-term agreements• Inventory management• Condition monitoring• Replacement hot gas path

components• Material analysis and life

assessment• Repair of hot gas path

components• Thermal-spray coatings:

HVOF, LPPS, APS• Cold section repairs• Field overhaul, rotor repairs

TurbocompressorsSteam turbinesGas turbines

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Sulzer TS facilities worldwide

nnnnServices

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SulzerHoustonUSA

nnEngineering

nnnRepairs

nNew Parts

nnRotors

SulzerRotterdam

NL

SulzerDjakarta

Indonesia

SulzerNew

OrleansUSA

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SulzerVenloNL

SulzerEdmontonCanada

Sulzer

Argentina

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Gas Turbines “F-Technology Repair Center”

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n Repairs of Airfoils & Fuel Systemsn Inspections:

– Metallurgical– Mechanical– NDT

n Specialized Repairs:– Powder Laser welding– Application of Brazes– Heat treatments– Advanced Coatings– Modifications

n Customer Benefitsn High reliability and low total cost for unit opera-

tion through a variety of R&D-based-solutionsand thirty years of non-OEM experience

n Innovative „real world“ solutions for the futuren Confidentiality and trustworthinessn Lowest scrap rates in the Industry

Gas Turbines “F-Technology Repair Center”

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Repair Airfoils Blades

F- class technology

GE F7FA - F9FA

MHI 701F

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Repair Airfoils Vanes

GE F7FA - F9FA

MHI 701F

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n Advanced Coatingsn Plasma Spray :

– APS Air Plasma Spray– HVOF High Velocity Oxy Fuel– LPPS Low Pressure Plasma Spray

n Sulzer Metco:– Sulzer TS benefits from sister company Sulzer

Metco.– Sulzer Metco division is by far the World

Market Leader for Thermal Spray equipment &powders and Powder Laser welding

n Customer Benefitsn For nearly 70 years, Sulzer Metco has been a

global leader in surface engineeringsolutions and services Innovative „realworld“ solutions for the future

Advanced Coatings

Sulzer Metco LPPS unit(Low Pressure Plasma Spray)

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Repair………Not SCRAP

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Airfoils Repair, NOT SCRAP !!

Sulzer Venlo has theSulzer Venlo has the lowestlowest scrapscrap ratesrates in thein theIndustryIndustry. We have. We have alwaysalways pushedpushed thethe

bounderiesbounderies applayingapplaying thethe latestlatest state of artstate of artrepairrepair technologiestechnologies

GE F6B stage 1 bucket

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ABB13D2 blade

LE repair by coupon

Airfoils Repair, NOT SCRAP !!

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Gasturbine Combustion Repairs

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n Repairs of Combustion Systemsn Inspections:

– Metallurgical– Mechanical– NDT

n Specialized Repairs:– Powder Laser welding– Application of Brazes– Heat treatments– Advanced Coatings– Modifications

n Customer Benefitsn High reliability and low total cost for unit opera-

tion through a variety of R&D-based-solutionsand thirty years of non-OEM experience

n Innovative „real world“ solutions for the futuren Confidentiality and trustworthinessn Lowest scrap rates in the Industry

Gasturbine Combustion Repairs

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Gasturbine Combustion Repairs

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Siemens Inner casing

Alstom Zone 1 - 2

Gasturbine Combustion Repairs

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New Parts: Re-Engineering & Manufacturing

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n Airfoils

n Combustions

n Fuel nozzles / Burners

n Consumables

n Customer Benefitsn High reliability and low total cost for unit opera-

tion through a variety of R&D-based-solutionsand thirty years of non-OEM experience

n Innovative „real world“ solutions for the futuren Confidentiality and trustworthiness

Gasturbine New Parts

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Com

pres

sor

Bur

ners

Com

bust

ors

Bla

des

and

heat

shi

elds

Cas

ings

Vane

s

Gasturbine New Parts

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Combustion systems forthe Mitsubishi (top), GE andother range of turbines

Gasturbine New Parts

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Combustion systems forall Siemens and Alstom

range of turbines

Gasturbine New Parts

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Siemens

Gasturbine New Parts

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GE Nozzles

Gasturbine New Parts

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Gasturbine New Parts

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Gasturbine Rotor Overhauls

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n Repairs of Combustion Systemsn Inspections:

– Metallurgical– Mechanical– NDT

n Specialized Repairs:– Powder Laser welding– Application of Brazes– Heat treatments– Advanced Coatings– Modifications

n Customer Benefitsn High reliability and low total cost for unit opera-

tion through a variety of R&D-based-solutionsand thirty years of non-OEM experience

n Innovative „real world“ solutions for the futuren Confidentiality and trustworthinessn Lowest scrap rates in the Industry

Gasturbine Rotor Overhauls

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Siemens V94

Gasturbine Rotor Overhauls

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GE F9FA rotor & casings

Gasturbine Rotor Overhauls

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Contracts & Engineering

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üüüüüüüüüüüüüüüüTerm Services ContractCE – 6

üüüüüüüüüüüüüüüüSulzer Capabilities in F9E - V94.2 - next

Available Contract Packages

üüüüüüüüüüüüTerm Maintenance ContractCE – 5

üüüüParts Management ContractCE – 4

üüüüüüTechnical Support ContractCE – 3

üüParts Supply ContractCE – 2

üüRepairs ContractCE – 1

Site

Managem

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lanningO

utageLabourTechnicalSupportC

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Parts Supply

Repairs

Key Features

DescriptionPackage

Sulzer Turbo ServicesContract Structures


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