Download - Siemens barcelona v94.2.pdf
Power Generation 1 Collected by: BEHTA MIRJANY, STC. Co.
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
SIEMENS Heavy Duty GT Product Line
50 Hz Applications
60 Hz ApplicationsW501F 198 MW
V94.2 163 MWV94.3A 278 MW V64.3A 67 MWV94.2A 188 MW
W501D5A 121 MWW501G 266MW V84.2 110 MW
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
50 Hz, 60 Hz
Power Generation 2Collected by: BEHTA MIRJANY, STC. Co.
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
• xxxxxxxxxx
• xxxxxxxxxxxx
• xxxxxxxxxxxxx
• xxx
• xxx
Proven Design Features
Gas Turbine Design V94.2,V84.2
17 /16 stage compressor(one rowadjustable inlet guide vane, fast acting for grid frequency stabilization)
Two large external silo-type combustors. 2x8/2x6 hybrid burners for50/60 Hz
Weld design for hot gas casings
4 stage turbine
Built disc-type rotor with radial Hirth-serrations and one central tie rod.
Two bearings only
Cold end drive
Axial exhaust for Ease of GUD-CC
• Fast Starting Capability
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 3Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Flame tube lined with easily replaceable ceramic tiles
Walk-in combustion chamberdesign enables minor inspectionwithout cover lift
Hybrid burners in premix mode for Dry Low NOx and Low CO Emissions (natural gas & fuel oil)
Diffusion burners for special fuels (ash forming fuel oil, low btu gas) with water or steam injection
Turbine Blading benefits from highly uniform hot-gas temperature distribution and no direct flame radiation
Silo Type Combustor Design V94.2,V84.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 4Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Technology Downloads from W- / V- Frames for W- / V- Frames
Tec
hnol
ogy
Time
Technology DownloadV93
V94.2,V84.2
Vx4.3
Latest W- /V-Frames
Next GenerationTechnologiesModernizations
Download latest technologies to existing mature fleet to address market drivers:• Performance• Emissions• Availability / Reliability
• Higher TT1• Advanced - materials- coatings- cooling
• Advanced compressortechnology
501F
W501B-B4
W501D-D4
W501D5W251B12
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 5Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Development Roadmap for V94.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Year of Introduction
Bas
e L
oad
Per
form
ance
Basis VX4.2(3)
TT1+
Future upgrade
CMF+
performance optimized for33MAC (TT1=1075°C)
Option: availability optimized41MAC (TT1=1060°C)
<1999 2001 2003 2005
V94.2(3) V94.2(6)V94.2(4)
Wet Compression available since 2003
Version
Future upgrade
Power Generation 6Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
SC
Eff
icie
ncy
%
28,00
30,00
32,00
34,00
36,00
80,00 100,00 120,00 140,00 160,00 180,00
SC Power Output, MW
V94.2(3)
V94.2 (4)
V94.2 (6)V94.2 (2)
V94.2 (1)
V94.0
25MAC 33MAC
Conditions: - @ ISO conditions, no inlet/outlet pressure losses -- GT Power Output and Efficiency at Generator Terminals, methane firing
Thermodynamic Performance Evolution V94.2 Simple Cycle Operation
Power Generation 7Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
40,00
42,00
44,00
46,00
48,00
50,00
52,00
54,00
320 340 360 380 400 420 440 460 480 500 520
CC Power Output, MW
CC
Eff
icie
ncy
, %
V94.2 (3)
V94.2 (4)
V94.2 (6)V94.2 (2)
V94.2 (1)
Conditions: -@ ISO conditions, CC Net Power Output and Efficiency, - 2 on 1 CC configuration, 10/35 mbar pressure losses, methane firing, condenser vaccuum 50mbar- dual pressure, no reheat
Thermodynamic Performance Evolution V94.2 Combined Cycle (GUD) Operation
Power Generation 8Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Extension of Maintenance Intervals V94.2 / 84.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
0,000
5,000
10,000
15,000
20,000
25,000
30,000
35,000
40,000
45,000
50,000
1 2 3
Eq
uiv
alen
t O
per
atin
g H
ou
rs (
EO
H)
1996 2001<1996Year of Introduction
25,000
33,000
41,000
25MAC33MAC
41MAC
MAC = Maintenance Concept
at constant TT1-ISO= 1060°C but with different Hot Gas Path Hardware
Power Generation 9Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Operating Results for V94.2, V84.2 Fleet
Total V-frame fleet : > 400 units installed
V94.2: > 160 units installed
V84.2: 80 units installed
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion } VX4.2 > 240 units installed
FleetStatus: February 2004
No. of Starts
Operating Hours
(million hours)
Equivalent Operating
Hours (million hours)
No. of Units included
V94.2 76.045 4.82 7.33 126 (OEM)
V84.2 58.077 1.44 2.47 74 (OEM)
V94.20.53
(May 2003)
31 (under Licence)
Vx4.2 134.122 6.27 10.33 231
Power Generation 10Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Availability and Reliability average over 5 years operating period from 1/1999 to 12/2003
Status: Feb. 2004
V94.2 Fleet leading units
Excellent Operating Results for V94.2 Fleet
No. of StartsOperating
Hours Equivalent
Operating Hours
>6900 at V94.0 Freimann/Munich since 1974
with original rotor
2962 at V94.2(3) Serdang/Malaysia since 1994
>110,000 at V94.2
Gersteinwerk/ Germany
8 units V94.2 > 150,000
2 units V94.2 > 200,000
Availability V7 (average value)
94.7% (29 units)
Pasir Gudang (2 units) is Best in Fleet : 96.8%
Reliability V3 (average value)
99.7% (29 units)
8 units reach 100.0%
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
V94.2 World Class in Reliability and Availability
Power Generation 11Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
About 300,000 OH Experience with Ash Forming Fuel Firing V94.2, V84.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion AFF: Ash Forming Fuel (e.g. Blended Fuel Oil at Kot Addu)OH: Operating HoursEOH: Equivalent Operating Hours
Plant name Frame V [ppm]TIT ISO
[°C]No. of Starts
OH-Total OH-AFF EOHOperating
Data, Status
Rousch 11 V94.2 40 to 50 1010 371 17488 17488 34764 21. Feb 03
Rousch 12 V94.2 40 to 50 1010 417 22975 22975 42292 21. Feb 03
Kot Addu 1 V94.2 14 to 40 930 2289 73847 59599 194219 09. Feb 03
Kot Addu 2 V94.2 14 to 40 930 2489 71088 49974 197218 09. Feb 03
Kot Addu 13 V94.2 14 to 40970 to
980939 52670 35078 74118 14. Feb 03
Kot Addu 14 V94.2 14 to 40970 to
980959 51113 34041 69244 14. Feb 03
Valadolid, 2 units
V84.2 up to 300 80000later converted to
natural gas
Total 289181 299155 611855
about
Power Generation 12Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Operation Data for Syngas & Steel-Making Recovery-Gas Plants, V94.2 and V94.2K
Plant name, (Location)
FrameNet
Plant Output
Main FeaturesStart-Up
on Syngas
OH-Total
OH Syngas
EOHOperat. Data, Status
Nuon Power (Buggenum
Netherlands)V94.2 253 MW
CC Plant with integrated
SHELL coal gasification
1994 / 95 70000 56000 85700 03/2004
ISAB Energy (Priolo
Gargallo, Italy)
V94.2K (2 Uts.)
521 MWCC Plant with TEXACO oil gasification
1999>62000
both Units
>59000 both Units
>71000 08/2003
Elettra GLT (Servola,
Italy)V94.2K 180 MW
CC Plant with steel-making recovery gas
2000 >24000 >23000 10/2003
EniPower (Sannazzaro,
Italy)V94.2K 250 MW
CC Plant with SHELL oil
gasification2005 04/2004
> 138000Total OH on Syngas
OH: Operating HoursEOH: Equivalent Operating Hours
V94.2K = V94.2 with modified compressor (17 stages instead of 16)
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Fuel oil(diffusion)
Natural gas+ steam
Air
Siemens Syngas Burner
Syngas
(diffusion)
Power Generation 13Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Fra
me
Co
mp
resso
rM
assfl
ow
In
cre
ase (
CM
F+
)
Tu
rbin
e I
nle
tT
em
pera
ture
Incre
ase (
TT
1+
)
Tu
rbin
e E
ffic
ien
cy
Incre
ase
Hyd
rau
lic C
leara
nce
Op
tim
izati
on
(H
CO
)
Wate
rIn
jecti
on
Wet
Co
mp
ressio
n
Gri
d F
req
uen
ce
Sta
bil
ity
Ad
van
ced
Co
mp
resso
rC
lean
ing
Syste
m (
AC
CS
)
Dry
Lo
wN
Ox R
etr
ofi
t
Fu
el
Co
nvers
ion
Wate
rIn
jecti
on
Dig
ital
Co
ntr
ol
Syste
m R
etr
ofi
t
Fu
el
Pre
heati
ng
(50°C
)
Exte
nd
ed
Main
tain
an
ce
Inte
rvals
Red
uced
M
ain
ten
an
ce
Tim
e
VX4.3A
V94.3
V84.3
V64.3
V94.2
V84.2
V93.X
Available discussed during presentationIn Development
Thermodynamic PerformanceEmissions/
CombustionReliability & Availability
Modernization Products for V-Gas Turbines
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 14Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Turbine Inlet Temperature Upgrade or Extended Maintenance Interval V94.2, V84.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Upgraded Mixing Casing
Upgraded Inner Casing
Upgraded FlameTube
Advanced Coatings
Customer Benefit: Turbine Inlet temperature increase from 1060°C to 1075°C (TT1+)(combined cycle):
• +2,4% Power output• 0,6% Fuel savings
Customer Benefit: Interval Extension (41MAC for base load units):
•Availability improvement of 0,9%
•Life extension of numerous hot components
•Reduction of maintenance costs
or
Upgrade Scope:Turbine vanes #1, #2, (#3), blade #1 Inner casing, Mixing casing
Power Generation 15Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Operating Experience
at a US CC plant:
V84.2 turbine rows with Sicoat 2453 in good condition even after33kEOH
Download of Vx4.3A Coating Technology for TT1+ and 41MAC Products V94.2/V84.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Advanced Coatings Turbine SectionInternal
AluminizationEnhanced
MCrAlYTBC
V94.2 - vane#1 X X X
V94.2 - vane#2 X X ---
V94.2 - blade#1 X X X
V94.2 - blade#2
V94.2 - vane#3 --- X (for 1075°C
only) ---
V84.2 - vane#1 X X X
V84.2 - vane#2 X X X
V84.2 - blade#1 X X X
V84.2 - blade#2 --- X X
V84.2 - vane#3 --- X (for 1075°C
only) ---
Standard bladeOption
Power Generation 16Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Extended Maintenance Intervals V94.2 / 84.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
25K EOH Maintenance Concept
Compressor side
MO2. LTE
MIHGPI
MO MO1. LTE HGPI
MO
8 25 50 75 100 125 150 175 200
HGPI HGPI
33K EOH Concept
Compressor side
MO2. LTE
MIHGPI MO
MO 1. LTE HGPI MO
8 16 33 66 100 133 166 200
K EOH
MI = Minor inspectionMO = Major Overhaul LTE = Life Time ExtensionInspection interval = 4000 - 8000 EOH (Depending on Operation Mode)
25MAC 33MAC 41MAC
V94.2(3) @1060°C
V94.2(3)@1060°C,V94.2(6)@1075°C
V94.2(6) @1060°C
b1, b2 25/50 33/60 41/82
b3 50/100 33 to 66/100 41/123
b4 n.a./100 n.a./100 n.a./123
v1, v2 25/100 33/100 41/123
v3, v4 n.a./100 n.a./100 n.a./123
Inner casing
25/100 33/100 41/123
Mixing casing
25/100 33/100 41/123
Repair Interval / Replacement Interval (kEOH)
(MO )MIMO MO
MO/LTE MO
8 162533 41 164 20582 123
41K EOH Concept
K EOH
K EOH
Power Generation 17Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Customer Benefit: • +3.8 % Power output in simple cycle
• 0.5 to 1.0 % Fuel savings in simple cycle
• +3.5 % Higher exhaust gas mass flow, therefore:
Additional power output in combined cycle
Compressor Massflow Increase (CMF+) V94.2,V84.2
Orange: old version red: with upgrade
Blade #2 controlled diffusion airfoils
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 18Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Performance Upgrade Matrix for the V94.2 Fleet
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Basic technology upgrade
Maximum possible upgrade
TT1-ISO
(°C)930 1000 1030 1050 1050 1060 1075 1060 1075 Examples for
Version V94.2(4) V94.2(5) V94.2(6) Upgrade ScopeInner casing & mixing c.: Stage 1 &2 new coatings4 Front rows compressor; Comb. Chamber
Inner casing & mixing c.: Stage 1 &2 new coatings
Sicoat 2231 Turbine Stage 1 & 2
New Tla3 & Tla4;new cooling air system; new inner casing
Inner Casing & Mixing Casing Inconel 617; Tla2 cooling; Tla3 U720;
New Tla1 & Tle1; Tla2 cooling; new Tla4 & Tle4
Enhanced materials Inner Casing & Mixing Casing, Tla3, Tla4, Tle3, Tle4
V94.2(2) V94.2(3)V94.2(1)
Up
rate
pa
ck
ag
e
´90 - ´98Evolution 1981 - 1989 Since 1999
Upgrading path
Ambarli CMF+ Upgrade
Power Generation 19Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
*in dry exhaust gaswith 15 Vol.-% O2
CompressorInitial Guide Vanes
closed open
Output at ISOConditions
NOx andCO Emissions *125
100
75
50
25
0 0 20 40 60 80 100 120%
ppm NOx
CO
Reduced Emissions with Hybrid Burners, Natural Gas,V94.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Air
Air
Natural gas(premix)
Fuel oil(premix)
Natural gas(diffusion)
Siemens Hybrid Burner
Power Generation 20Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Customer Benefit (natural gas firing):• Compared to H-Burner further Nox reduction• Maximum combustion stability
also at low ambient temperatures• Maximum flashback resistance
(no event up to now with HR3 burner!)• Corrosion resistant spiders for ease of
maintenance
Upgrade Scope:• Diagonal swirlers• Corrosion resistant premix gas spiders• Combustion chamber flame tube upgrade
References (Status: 9/2002)
• 40 V84.2 units• 17 V94.2 units• 6 V64.3 units
V84.2 - Dry Low Nox Retrofit HR3 Burner
HR3 - swirler vane design
Gas injection via vane holes
HR3 gas premix assembly
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
112
2
Power Generation 21Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Comparing H- and HR3-Design V94.2 / V84.2
H - BurnerH - Burner
HR3 - BurnerHR3 - Burner
Smaller flow path => Higher velocity and Maximum Flashback Resistance
Gas injection through holes => Better mixture
New inlet geometry => Lower turbulence, more homogeneous
mixture and lower emissions
Non-corrosive material => Maintenance free
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 22Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Flame tube – Fuel Gas Retrofit with HR3-Burner V94.2
Computational fluid dynamic calculation
Flame tube upgrade with positive operational experience:• Relocation of A1/A2 Tile Holders to a region of lower temperatures
Upgraded designavoids tile holder overheating
Previous design
Excellent operatingexperience in Nigeria
after 15800 OHStatus Feb. 2004
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 23Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
V84.2 – Turbine Inlet Temperature Increase TT1=1075°C package with 9ppm NOx control
85000
90000
95000
100000
105000
110000
115000
120000
125000
130000
-15 -10 -5 0 5 10 15 20 25 30 35 40
Compressor Inlet Temperature ϑ VI in °C
Po
we
r P
in
kW pamb = 1,013 bar; Phi = 60 %
∆p = 10/10 mbar fuel: Methane
121MW shaft limit
Expectation: 9ppm for TTIiso=1060°C @ TVI=15°C
TTIIso= 1075°C
TTIIso=1060°C
TTIiso=1040°C
TTIIso= 1090°C
NOx=const.
Requires Optimization of- Pilot Gas- Internal Leakages- Cooling Air- Radial ClearancesHR3 Burner prerequesite
+3,3MW+3,6%
+5,7MW+6,4%
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 24Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Operating Experience with Dry Low NOxFuel Oil Burners V94.2
Fuel Oil Premix Burner/HR3 Burner
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
9 Units V94.2 have collected more than30,000 operating hours with DLN Fuel Oil Premix Firing
Power Generation 25Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
C T
AirAirIntakeIntake
ExhaustExhaustStackStack
Air FilterAir Filter
GasturbineGasturbine
EvapEvap..CoolingCooling
Wet CompressionWet Compression
Using Water for GT Performance Improvement
PAG Water InjectionPAG Water Injection
AirAirChillingChilling
120oC 4oC
AbsorptionAbsorptionChillerChiller
4oC
IceIceStorageStorageFoggingFogging
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 26Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Spider nozzle
TurbineComb.Chamber
Compressor
Air
Inta
k e
Cooling Air
Evaporative cooling effect
Intercooling effect Steam expansion effect
Sprayrack
Wet compression process
Wet Compression Process
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 27Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
TurbineComb.
ChamberCompressor
Air
Inta
k e
Cooling Air
Droplets: distribution & size
Wall droplets
Blade frequencies
Pressure/ temperature distribution
Blade erosion & corrosion
Blade tip clearances
GT Control
Effects on cooling air and turbine blading
Effects on combustion
Blade loading
Surge line
Wet Compression, Design Criteria
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 28Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Tested Wet Compression advantages:
• Significant GT power increase evenat high relative humidity
• 38% less water consumption than forwater injection into combustor (in the USA known as PAG = Power Augmentation)
• +6% better efficiency compared to PAG
• lower NOx emissions (9ppm to 6 ppm)
• 9 ppm possible at TT1=1060°C
• Combination with PAG possible,additional +3,5% power
• Calculated total CC power increase of + 9,6%
Typical GT performance benefits without EVAP cooler:
• Power increase: +13% to 20%*)
• Efficiency increase: +1% to 5%*)
*) depending on ambient conditions, rel. humidity and temperature
V84.2 - Wet Compression Successful Testing in April 2003
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 29Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
V84.2 - Wet Compression Tested Performance Benefits
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Wet Compression Baseline
Power Generation 30Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
Wet compression upgrade scope:
• High pressure water pump skid with frequency drive (VFD)
• spray rack and installation in the air intake
• Air intake modifications (coating, drainage, flow plate)
• Bleed line drainage
• GT control modification including instrumentation upgrade
• Upgrade of rear compressor stages for earlier V94.2 compressor design
Wet Compression Upgrade Scope V94.2/V84.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion
Power Generation 31Bohrenkämper/ Reiermann / Höhne / Lingner
Power Gen Conference EUROPE, Barcelona/Spain, May 20042004-03-15
The Siemens Wet Compression System ensures
Optimised positioning of spray rack and droplet distribution in the inlet duct (3D-CFD, Spider nozzles with more than 1000 spray points) to achieve lowest possible erosion wear on compressor blading
Core engine integrity by considering- Blade clearance and casing distortion- Surge line limits of compressor with Wet Compression - Cooling Air management (hot gas penetration turbine, water in bleeds)- Axial thrust of the gas turbine- Drainage for water
Complete Integration of the Wet Compression system into the I&C:- Handy and easy use of the Wet Compression system
(integration into the existing I&C system)- New OTC control including new alarm and trip settings
(avoid over-firing)- Wet Compression maximum water mass flow control
(depending on surge line)- Protection functions (alarm, shut down, trips etc. )
Cost effective VFD pump skid without return lines
Wet Compression Features V94.2 /V84.2
ProductLine
GT Design
Roadmap
Performance
Maintenance
OperatingResults
Modern.Products
• TT1+/41MAC
• CMF+
• Uprates
• DLN
• WetC
Conclusion