Shri Vile Parle Kelavani Mandal’s
SHRI BHAGUBHAI MAFATLAL POLYTECHNIC
NATAKKAR RAM GANESH GADKARI MARG
VILE PARLE (WEST), MUMBAI-400056
CURRICULUM Shri Bhagubhai Mafatlal Polytechnic started 03 year’s Diploma courses and affiliated to the
Board of Technical Examinations, Maharashtra State, in 1963. Since 1969, academic freedom
was granted to the Polytechnic, which enabled it to evolve curriculum and examination scheme
and to introduce inplant training, resulting into industry institute interaction. Thus 4 years’
semester sandwich pattern came in existence. Since1978-79 academic freedom was extended to
all the full-time diploma courses. In 1989-90, full autonomy was granted to all seven full-time
diploma Progarmmes. As a further development to the above, the Multi-Point Entry and
Credit System (MPE&CS) was initiated in 1981 on the progressive basis. In the scheme students
can regulate their pace of studies within the rules prescribed. From 1993-94, full academic
autonomy was extended to all the courses.
(Full Time 03 Year Sandwich Pattern)
Diploma Programme in PLASTICS ENGINEERING (Aided)
The programme is designed to fulfill the needs of the Plastics Industry. The emphasis of the
course is on polymer education, deals with plastics raw materials, manufacturing, processing,
testing, fabrication, product design, Auto CAD & mould design, plastic moulding machines &
their construction, working, maintenance and servicing. Also basics and advanced hydraulics,
pneumatics & system controls. The student will also learn basics of computers, CAD, CAM,
CIM etc
PRACTICAL TRAINING:
The students receive institutional training for the first five semesters. In the 6th semester they are
given inplant/field training.
In the concluding 6th semester, they again receive inplant/field training. This scheme enables the
students to be exposed to industry during the training, which is provided for practice orientation
and improves their prospects for employment.
Vision and Mission of the Plastics Department:
Vision:-
To Empower the students through knowledge to produce
high quality Professionals and Entrepreneur.
Mission:-
To provide abundant knowledge through strong Industry-Institute
interaction.
To continuously improve the teaching-learning process through need based
Curriculum and infrastructure.
To create competent professionals and Entrepreneurs,
Contributing towards sustainable growth of plastics and
allied engineering.
To inculcate environmental awareness, soft skills and promote
lifelong learning.
PEO’s (Program Educational Objectives):
PEO-1- Our student will demonstrate the ability to occupy key position in the
industry in the areas of Engineering and design.
PEO-2- Our student will demonstrate ability to continue professional development
through higher education.
PEO-3-Our student will demonstrate the entrepreneurship abilities.
PEO-4- Our student will communicate and work effectively with others having
different role or responsibilities.
PEO-5- Our student will demonstrate sensitivity in practicing the profession in an
ethical values and society.
Programme Outcomes (POs) At the end of programme, a student will be able to
PO1- Apply knowledge of basic mathematics, Science and Engineering to solve
engineering problems.
PO2 - Apply knowledge of Plastics Processing, plastics product design,polymer science and
Plastics testing, mould design to solve plastics engineering and applied engineering problems.
PO3- Plan and perform experiments and practices and use these results to solve engineering
problems.
PO4- Apply Plastics technology and its tools with an understanding of the limitations.
PO5- Demonstrate knowledge to assess social, health, safety, legal and cultural issues and
consequent responsibilities relevant to Plastics engineering practice.
PO6- Understand the impact of the engineering solutions in social and environmental
contexts and demonstrate the knowledge and need for sustainable development.
PO7- Apply ethical principles and commit to professional ethics and responsibilities and
norms of the engineering practice.
PO8- Function effectively as an individual and as member or leader in diverse/Multidisciplinary
team.
PO9- Communicate effectively.
PO10- Recognise need for plastics engineering and have the preparation and ability
to engage in independent and life long learning in the context of technological changes.
Programme Specific Outcomes:-
PSO1:- Pass out student will work as an Engineer in Plastic product design, mould design,
Plastics Processing Plants, plastics testing, polymer manufacturing industries and related
Industries.
PSO2 - Pass out student will be able to setup Plastics industry as an Entrepreneur.
Shri Vile Parle Kelavani Mandal
SHRI BHAGUBHAI MAFATLAL POLYTECHNIC
TEACHING AND EXAMINATION SCHEME
PROGRAMME: PLASTIC ENGINEERING W.E.F Batch Admitted JUNE 2016
SEMESTER :- I
Sr. No. Course Name and Code
Scheme of Instructions
and Periods per week
Theory Paper
duration and
marks
Scheme Of Examination Gr Scheme
L/P/Cr
L P D T Cr Hrs Mks SSL Paper T/W PR OR Total
1.1 Applied Mechanics
(160001)
3 2 - 1 6 03 100 30 70 50@ - - 150 C* 336
1.2 Basic Mathematics
(160002)
3 - - 1 4 03 100 30 70 25@ - - 125 B* 314
1.3 Applied Chemistry
(160007)
4 2 - - 6 03 100 30 70 25@ 50 ** - 175 B* 426
1.4 Communication skills
(160003)
3 - - 1 4 03 100 30 70 25@ - - 125 B* 314
1.5 Engineering Drawing
(160004)
2 - 4 - 6 - - - - 50@ 50** 100 C* 246
1.6 Workshop Practice
(160010)
1 4 - - 5 - - - - 50@ - - 50 C* 145
1.7 Environment Studies
(160009)
2 2 50@ 50 B* 202
TOTAL 18 8 4 3 33 No of Papers-4 120 280 275 100 -- 775
TOTAL PERIODS = 33 TOTAL MARKS = 775
*Compulsory, ** Assessed by Internal Examiner and External Examiner jointly, @ Assessed by Internal Examiner only- ,# Award Winning Course, L-Lecture Period ,P-Practical period ,D-Drawing Practise ,T-Tutorial, Cr-Credit ,SSL-Sessional, TW-Term Work, PR- Practical , OR Oral ,,Gr- Group ,B-Basic ,C-Core ,A-Application ,M-Management.
HOD PRINCIPAL
1.COURSE DETAILS:
Programme :ALL Semester: I
Course: Applied Mechanics Group: C*
Course Code:160001 Duration:16 Weeks
1. TEACHING AND EXAMINATION SCHEME:
Teaching Scheme Credits Examination Scheme and Maximum Marks
Theory
Hours /
Week
Practical
Hours /
Week
Paper Theory Marks
Sessional Marks
Term Work
Practical
/Orals
Total
Tutorial Hours. N/P Marks
3 2 1 6 3 1 100 70 30 50@ - 150
2. COURSE OBJECTIVES:
Applied Mechanics course is the study of Forces and their effect on moving or stationary bodies.
Also the concept of Mechanics will be useful to understand the further Courses materials &
structures, analysis of structures and design.
3. COURSE OUTCOMES:
C205.1 Define and classify force & its systems.
C205.2 State and explain principles of resultant and equilibrium of system of
forces.
C205.3 Calculate resultant and equilibrium of system of forces analytically and
graphically.
C205.4 Understand, apply and calculate force systems to friction, centroid and
for beam reactions.
C205.5 Define understand apply and calculate laws of simple lifting machines.
SECTION I
4. CONTENT
Chapter Topics Periods Marks
1
Introduction to Mechanics, 3 6
1.1 Mechanics definition, classification, Statics & Dynamics,
Kinematics, kinetics
1.2 Fundamental units of measurements (FPS, MKS, SI), derived
Units, Conversion of units, Scalars & Vectors with examples
1.3 Definition of particle, body and rigid body, mass & weight.
2
Resolution Of Forces 5 10
2.1 Concept of force, definition, unit, graphical representation
of force
2.2 Concept of system of forces, non-coplanar, coplanar, concurrent,
Parallel, non-concurrent & non-parallel forces.
2.3 Resolution of a force into two components along any directions.
2.4 Resolution of a force into two components at right angles to
each Other by analytical method.
(Applications levers, chain & links, connected bodies like trains
etc.)
3
Composition Of Forces 5 10
3.1 Composition, Resultant of force
3.2 Law of parallelogram of forces,
3.3 Moment of force, couples lever arm,
3.4 Varignon’s theorem
3.5 Resultant of coplanar concurrent, parallel, and non-concurrent,
non-parallel forces
(Applications in shafts, crane, joints of trusses, etc )
4
Equilibrium 6 13
4.1 Definition of equilibrant., relation between Resultant and
Equilibrant, Conditions of Equilibrium, Types of Equilibrium
Stable, Unstable and Neutral equilibrium
4.2 Equilibrium of coplanar concurrent forces, Lami’s theorem.
4.3 Equilibrium of coplanar parallel forces & coplanar Non-
concurrent Forces.
4.4Analytical conditions of equilibrium for coplanar concurrent
&Non-concurrent Forces.
(Applications of crane stability, link mechanisms, inclined plane,
wedges, anchor blocks for water pipe lines, balance, levers, pulley &
pulley blocks)
(d) Extension of springs.
(e) Compression of springs
5
Beam Reactions 5 11
5.1 Types of supports (constraints), simple, roller, hinged & fixed.
5.2 Types of Beams, simply supported, hinged & roller supported,
Cantilever, Over hang Beams.
5.3 Types of Loads, Point(Concentrated) Load, Uniformly
Distributed Load(U D L)
5.4 Problems on above combination of loads
(Application like bearings of shafts, guy, rocker and roller supports
of railway bridges, )
Total
24 50
SECTION II
6
Friction 6 13
6.1 Definition, types of friction, Static friction, dynamic friction
6.2 Fundamental laws of static friction. Coefficient of friction.
6.3 Cone of friction. Angle of friction, Angle of repose, Rolling
6.4 friction
6.5 Study of inclined plane, wedge and block system, ladder
friction.
(Application in clutches, Brakes, Dynamometers, journals, Belt &
Rope drives, stator & Rotor in electric motors, Bearings.)
7
Centre of gravity 6 12
7.1 Center of gravity of solids, centroid of plane laminas, definition,
7.2 Concept of parallel forces applied to find c,g, and centroid ,
centroid/c.g. axes of a body/lamina, c.g. / centroid of basic regular
Shapes.
7.3 Applications like floating bodies, dams & retaining wall
sections
beams columns sections (rolled steel), simple and built up sections
(Applications like floating bodies, dams, retaining walls, columns
etc.)
8
Simple Lifting Machines (Application topic) 6 13
8.1 Definition: Mechanical Advantage, Velocity Ratio,
Efficiency, Relation between them, Friction in machine in
terms of load & Effort.
8.2 Law of Machine, Maximum M.A., Maximum efficiency,
Condition for reversibility of a machine
8.3 Study of machines – Simple and Differential Axle & Wheel
Weston differential pulley block, Simple screw jack, Worm &
Worm Wheel, Single & Double purchase crab winch, system Of
pulleys.
9
Graphics Statics 6 12
9.1 Space diagram, Bows notation.
9.2 Law of Triangle of forces, Polygon of forces, Force/Vector
diagram
9.3 Resultant and equilibrium of concurrent forces
9.4 Polar diagram, Funicular polygon
9.5 Resultant and equilibrium of non –concurrent and non- parallel
forces
1.Applications in finding reactions of beams Stresses in simple
frames
TOTAL 24 50
6. PRACTICALS:
Term Work consists of Journal containing minimum 10 experiments performed of the following in the Laboratory.
1. Extension / Compression of the spring.
2. Bell Crank Lever.
3. Two/Three Sheave Pulley Block.
4. Simple Screw Jack.
5. Single / Double Purchase Crab Winch
6. Differential Axle & Wheel.
7. Centroid Of Plane Lamina
8. Sheer Leg & Derrick Crane.
9. Resultant of Non Concurrent Non Parallel Forces.
10. Friction : (a) Friction between wooden surfaces (b)Friction between wooden surfaces
and glass, metal surfaces
11. Jib crane
12. Graphic Statics
13.Moment Of Inertia of Fly Wheel.
7. Reference Books:
Sr.
No.
Author Title Edition Year of
Publicatio
n
Publishers & Address
1. Dhade &
Jamdar
Applied Mechanics 2nd 2002 Central Techno Publishers, Nagpur
2. R. S. Khurmi Applied Mechanics 19th 2001 S. Chand & Company Ram Nagar,
New Delhi – 110 055.
3. A. K. Tayal Engineering
Mechanics Statics &
Dynamics
9th 1998 Umesh Publications
4 Sunil M Deo Applied Mechanics Vol. I & II
7th 2004 Nirali / Pragati Publications Mumbai
5 M D Dayal Applied Mechanics 1st 2000 Nandu Publishers.
Chembur, Mumbai-71.
6 S S BHAVIKATTI Applied Mechanics Tata Mcgrew Hill
8. Question Paper Pattern:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
COURSE DETAILS:-
Program: ALL Semester: I
Duration: 16 weeks
Course: Basic Mathematics Code: 160002
Group: B* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 -- -- 1 04 01 03 100 30 70 25@ 125 314
3. COURSE OBJECTIVE:
Student will be able to understand
1. Concept of partial Fractions, Determinant, Matrices and Binomial Theorem
2. Concept of trigonometry and coordinate Geometry
3. Application of trigonometry
4. COURES OUTCOMES:
1 Apply the binomial theorem and partial fractions in various engineering topics
2 Solve Determinant and matrix based problems
3 Solve problems on trigonometry using the identities and concept of compound
angles, allied angles, multiple angles
4 Construct the equation of a straight line and circle in various form
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I (ALGEBRA)
1 PARTIAL FRACTION 1.1 Definition of partial fraction, proper and
improper fractions 1.2 To resolve into partial fractions
- Linear Factors - Repeated Linear factors - Non repeated quadratic factors
04 10
2 DETERMINANT: 2.1 Definition and Explain of 2nd and 3rd order determinant
2.1 Cramer’s rule to solve equation in 2 and 3 unknowns.
2.2 Properties of determination and solving problems.
03 06
3 LOGARITM
3.1 Introduction & Definition
3.2 Laws Of Logarithm With Proof
3.3 Change of base
3.4 Numerical Problem
03 06
4 MATRICES :
4.1 definition of a matrix of order m x n and types of matrices
4.2 Addition, subtraction, scalar multiplication
between matrices
4.3 Transpose of a matrix
4.4 Minor cofactor of an element of a matrix,
adjoint of matrix and inverse of matrix by
adjoint method
4.5 Solution of simultaneous equation containing 2
and 3 unknowns by matrix inversion methods.
08 16
5
BINOMIAL THEOREM
5.1 Definition of combination
5.2 Expression
5.3 Middle term
5.4 Independent Term
5.5 Approximate Value
06 12
TOTAL
24 50
SECTION-II
6 TRIGONOMETRY
6.1 Trigonometric ration of allied compound and
sub-multiple angles.
6.2 Factorization and de-factorization formulae.
6.3 Inverse trigonometric functions, principle value
6.4 Properties of the triangle.
6.5 Solution of triangle.
12 26
7 CO-ORDINATE GEOMETRY
STRAIGHT LINE
7.1 Slope and intercept of straight line
7.2 Equation Of straight line
- Slope point form
- Slope intercept form
- Two point form
- Intercept form
- Normal orm
7.3 Intersection of two lines, angle, condition of
parallel and perpendicular lines
7.4 Length of perpendicular form a point on the line
Perpendicular distance between two parallel lines.
06 12
8 CIRCLE
8.1 Equation of Circle
- Centre radius form
- Diameter form
- intercept form
8.2 General Equation of circle
8.3 Tangent Line and Normal line
06 12
TOTAL 24 50
Implementation Strategy ( Planning ) :
Conducting Lecture as per the lesson plan and conducting tutorial in the same class room.
8. REFERENCE BOOKS:
Sr.
No.
Author Title Publishers & Address
1 Shri S.P.
Deshpande
Calculas for polytechnic Pune Vidyarthi Graha prakashan Pune-
30
2 Shri. B.M. Patel
Shri. J.M. Rawal
Applied Mathematics Nirali Prakashan Mumbai
3 Dr. B.S. Grewal Higher Engineering Mathematics Khanna Publisher, 2/B, Delhi-6
4 J.N.Wartikar
P.N.Wartikar
A text book of Applied
Mathematics
Pune Vidyarthi Graha prakashan Pune-
30
5 S.S.Sastry Introductory method of Numerical
analysis
Prentice Hall of india –New Delhi
6 M.K. Jain Numerical Method for Scientific
and engineering computation
Wiley estern
9. QUESTION PAPER PATTERN:
Que.
No.
Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1 Any 6 out of 8
( 3 marks each)
18 Any 4 out of 5
(5 marks each)
16
2 Any 4 out of 6
( 4 marks each)
16 Any 1 out of 2
(6 marks each)
06
3 Any 2 out of 3
( 8 marks each)
16 Any 1 out of 2
(8 marks each)
08
4 Any 6 out of 8
(3 marks each)
18
5 Any 4 out of 6
(4 marks each)
16
6 Any 2out of 3
(3 marks each)
16
TOTAL 50 50 30
1.3 COURSE DETAILS:-
Program: ALL Semester: I
Duration: 16 weeks
Course: Applied Chemistry Code: 160007
Group: B* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
4 2 - 06 01 03 100 30 70 25@ 50** --- 175 426
3 COURSE OBJECTIVE: To introduced the Fundamental Principles of Chemistry like structure of atom,
electrochemistry which will enable the students to understand the other core technological
subject of different branches.
To Impart Knowledge of different engineering materials – metallic and Non Metallic
To understand the significance of Hardness of water, pH, Corrosion and Lubrication.
4. COURES OUTCOMES:
1 Predict the chemical and Physical Properties of Different element and write the
correct names and formulae of different compounds
2 Understand the concept of Electrochemical processes
3 Select appropriate material-metallic, non metallic, lubricants for different
engineering applications.
4 Identify the type of corrosion and select an appropriate method to reduce it.
5 Analyse water sample and predict its suitability for various processes
6 To develop skills of Measuring Volumes, concentration of solutions and
identify the dissolved solute in a given solution.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I (ALGEBRA)
1 STRUCTURE OF ATOM : 1.1 Structure of atom- classical Model 1.2 Structure of atom –Modern picture 1.3 Bohr’s Theory and Quantum Numbers. 1.4 Rules for distribution of electrons in an atom 1.5 Electronics configuration of first twenty
elements, Nuclear stability and numerical problems based on its chemical bonding
12 20
2 ELECTROCHEMISTRY: 2.1 Arrhenius Theory ,Degree of Ionisation 2.2 Mechanism of Electrolysis 2.3 Faraday’s Law of electrolysis and numerical problem based on it. 2.4 Application Of Electrolysis. 2.5 cells and batteries- classification primary cell ( Daniel cell),Secondary cell (Lead acid Storage cell) 2.6 Solar cell –advantage, disadvantage.
10 16
3 METAL & ALLOYS:
3.1 Characteristic of metal 3.2 General Metallurgical Processes
3.3 Physical properties and application of some
commonly used metals such as Fe,Cu,Al,
Cr,Ni,Sn,Pb,Zn,Ag,and Si
3.4 Alloy –Preparation, Purpose classification,
composition, properties and application of Duralumin magnalium, monel metal,alnico,Gun metal,Brass,Bronze,Babbit metal and Ferrous alloys
10 14
TOTAL
32 50
SECTION –II
4 WATER AND PH
4.1 Physical and chemical characteristic of water
4.2 Hardness of water
4.3 Causes and types of Hardness
4.4 Disadvantages of hard water –(Domestic and
Industrial )
4.5 Degree of Hardness and numerical problem
based on it pH, concept of pH
4.6 Application of pH and numerical problem based
on it.
08 12
5 CORROSION AND PROTECTIVE COATINGS
CORROSION :
-Types of corrosion
- Mechanism of corrosion
-factor affecting on corrosion
- Methods of Prevention of corrosion
-Methods of applying metal coatings.
PROTECTIVE COATINGS
Paints – characteristics of good paints, constituents and
failure of paint film
Varnishes – Types, characteristic and constituents of
good varnish
10 16
6 LUBRICANTS :
Definition , Function of Lubricants , Theories of
Lubrication , classification and characteristic of
Lubricants, Selection of Lubricants for different
machines.
06 10
7. NON-METALLIC ENGINEERING MATERIALS
Polymers
Plastics- Definition ,types ,Properties and application
Rubber –Types ,Properties and applications
Vulcanisation of Rubber.
Thermal Insulators- Definition, characteristic,Prepration,
Properties and application of thermocole and glass wool.
08 12
TOTAL 32 50
6. PRACTICE:-
List of Experiments
01-04 : Techniques of determination of concentration of solutions :
Volumetric Analysis
a) Neutralization titration
Titration between strong Acid Strong base using Phenolphthalein as indicator – 2set
b) Redox Titration
i) Titration between KMno4 and FeSO4 ,7H2O
ii) Titration between KMno4 and FeSO4 and Mohr’s salt [FeSO4.(NH4)2(SO4.6H2O) 05-06:- Determination of
a) Hardness of water
i) EDTA method
ii) Soap Solution Method
b) Chloride content in water 07 :- Determination of pH of different solutions.
08-13 :- Qualitative Analysis of Five solutions containing One Basic and one Acidic Radical Listed below:
a) Basic Radicals: Pb+2, Cu+2, Al+3, Fe+2, Fe+3, Ca+2, Ba+2, Mg+2, K+, Na+.
b) Acidic Radicals: Cl–, SO4–2, CO3
–2, NO3–.
1) Determination of Viscosity Index Of a Lubricant
2) Determination of Flash Point of a Lubricants using
a) Abel’s Flash Point apparatus
b) Pensky Marten’s Flash Point Apparatus
3) To prepare chart showing application of metal like Fe,Cu,Al,Cr,Ni,Sn,Pb.
7. IMPLEMENTATION STRATEGY (PLANNING)
Theory topics and practice experiments should be done simultaneously, this will help the
student to understand the topics.
Question papers for the periodical test should cover the topics which have been taught to
test the understanding
8. REFERENCE BOOKS:
Sr.
No.
Author Title Publishers & Address
1. Jain and Jain Chemistry of Engineering
Materials
Dhanpat Rai Publishing Co. New
Delhi
2. Narkhede &
Thatte Engineering Chemistry
3.
Mahadeokar &
Dr. U. P.
Kodgire
Chemistry for Engineering
students Everest Publishing House, Pune
4. B.S. Godbole Applied Chemistry Satya Prakashan, New Delhi
5. Rao A.A. Polytechnic Chemistry New Age International 2007
6. Shete S.D. Applied Chemistry S. Chand & Company
7. Dara S.S. A Text Book of Engineering
Chemistry
S. Chand & Company, New Delhi-
2008
9. QUESTION PAPER PATTERN:
Que.
No.
Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1 Any 6 out of 8
( 3 marks each)
18 Any 4 out of 5
(5 marks each)
16
2 Any 4 out of 6
( 4 marks each)
16 Any 1 out of 2
(6 marks each)
06
3 Any 2 out of 3
( 8 marks each)
16 Any 1 out of 2
(8 marks each)
08
4 Any 6 out of 8
(3 marks each)
18
5 Any 4 out of 6
(4 marks each)
16
6 Any 2out of 3
(3 marks each)
16
TOTAL 50 50 30
1.4 COURSE DETAILS:-
Program: ALL Semester: I
Duration: 16 weeks
Course: Communication Skill Code: 160003
Group: B* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 1 04 01 03 100 30 70 25@ 125 314
3. COURSE OBJECTIVE:
Language remains a potential communicative medium of expressing ideas and
concepts moods, feelings and attitudes. English is a means not only of
international commerce; but also it is our window to the world. Properly used,
new technology will help students to acquire the communication skills they need
to survive in a complex, highly technological knowledge-based economy world. .
Proficiency in English is a mandatory requirement of any professional workplace
in the global job market. However, the ability to communicate effectively in
English does not come easily to many people. Here arises the need to learn
communication skills which will enable the students to enhance their
comprehension, writing and oral skills in English.
4. COURES OUTCOMES:
1 Use the Various grammatical Structure which will enhance their oral and
written communication.
2 Apply all four Language skills (LSRW) Listening, Speaking, Reading writing
in real life situations.
3 Demonstrate the proficiency in spoken English by using language lab software
4 Prepare various types of reports, letters at organizational and personal level.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 Language
Language: Meaning & Nature Characteristics of
Language.
03 08
2 Development of Language skills - LSRW
2.1 Productive Skills: Speaking and Writing
Types of Speaking and Writing , Techniques to
improve Speaking and Writing
2.2 Receptive Skills : Listening and Reading
Types of Listening and Reading ,Techniques of
Listening and Reading
05 12
3 Communication 3.1 Nature and Definition of communication
3.2 Process/ cycle of communication
3.3 Characteristics of communication
04 07
4 Organizational Networks of Communication 4.1 Importance communication in Organization
4.2 Horizontal communication
4.3 Vertical – downward & upward
4.4 Grapevine communication
4.5 Diagonal Communication
04 08
5 Grammar
5.1 Tense & its Types
5.2 Parts of speech
5.3 Degree and Its types
04
07
6 Vocabulary Building 6.1 Word Formation Processes
Affixation : Prefix ,Suffix, clipping,
blending compounding , Backformation,
shortfoms, Acronyms
6.2 Antonyms and synonyms
6.3 Homonyms, homophones , homographs,
6.4 Heteronyms and capitonyms
04 08
TOTAL 24 50
SECTION -II
1 Language Lab & Spoken English 1.1 Listening & Speaking activities
1.2 English sound system (RP)
Vowels & Diphthongs(RP),Consonants(RP)
1.2 Word Accent, stress a Rhythm and Intonation
06 08
2 Letter writing 2.1 Importance of business communication
2.2 7 Cs of letter writing ,
2.3 Layouts: semi –block ,Full block,
2.4 letter of Enquiry, Order ,
2.5 Job application with Resume
04 12
3 Reading comprehension Reading Unseen passages for comprehension
04 12
4 Report Writing 4.1 Definition and Features of Report 4.2 Formats of reports 4.3 Types of Report : Accident, Investigation etc.
05 12
5 Essay writing 5.1 Definition of essay 5.2 Types of essay :Descriptive , Narrative , Imaginary , Critical, etc
05 10
TOTAL 24 50
Reference Books:
Name of book Author Publication Aspects of language Teaching Rekha Aslam Northern Book Centre ,New Delhi 1992
Business Communication Lesikar and Petic Tata McGraw Hill Publication New Delhi . 1995
Communication Skills for Technical students
-------
Orient Longman New Delhi .
Business Communication Dr. Urmila Rai Himalaya Publication, Mumbai .
List of Assignments
1. Explain the meaning and nature of Language.
2. Speaking Activity: Each student has to speak on given topic (#)
3. Find out any twenty difficult words from the English newspaper and understand
their meaning by using dictionary and use it in your own sentences.
4. Write five examples of each sub type of Tense ( Present , Past and Future )
5. Write the phonetic transcription of given words by using dictionary. (#)
6. Listen the recorded CD’s on particular topic, and try to imitate the pronunciation by
following intonation and rhythm. (#)
7. Listen and mark the primary, secondary accent for following words. (#)
8. Write a report on given topic in proper format.
9. Write a job application with your own resume.
10. Explain the Various formats of letter writing and give examples of each.
11. Write an essay on the given topic.
Note:
1. Each student has to attempt given ten assignments.
2. # marked are compulsory assignments/Practical to be completed in
Classroom / Language Lab.
QUESTION PAPER PATTERN
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
1.5 COURSE DETAILS:-
Program: DE/IE/PE/EE/CH Semester: I
Duration: 16 weeks
Course: Engineering Drawing Code: 160004
Group: C* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction
&
Periods Per Week
Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR PRACT Total
02 04 06 -- -- -- 50@ 50** 100 246
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
01 Introduction : 1.1 Importance of Engineering Drawing for the study of technical courses 1.2 Drawing instruments, types of lines and dimensioning (lettering and numbering for term work or assignment) 1.3 Concept of principle planes and quadrants 1.4 I and III angle method of projections
02
02 2.0 Orthographic Views : 2.1 Projections of various objects having flat and curved surfaces using 1st and 3rd angle projection method. 2.2 Conversion of pictorial views in to non-sectional orthographic views. The objects may have slots, holes cavities etc. 2.3 Conversion of Pictorial View in Sectional Orthographic: 2.4 Conversion of pictorial views with cutting plane into sectional orthographic projection (full section only)
06
03 3.0 Engineering Curves: 3.1 Ellipse: Oblong, arcs of circle and concentric circle method. 3.2 Parabola: Eccentricity and rectangular methods.
3.3 Hyperbola : Eccentricity and rectangular methods.
04
04 4.0 Projection of Planes : 4.1 Projection of planes – regular polygons and circle. inclined to one reference plane.
04
Total 16
SECTION -II
05 5.0 Isometric Views and Projections: 5.1 Isometric Views and Projections of linear and curvilinear Features.
06
06 6.0 Thread Profiles and Screw Fasteners : 6.1 Different profiles of threads 6.2 Conventional representations of left hand – right hand threads, single and multi start square threads, external and internal threads. 1. Different types of nuts. 2. Different types of bolts. 3. Lock nuts (Castle, slotted nut, simond’s nut etc) use of plane and spring washers.
04
07 7.0 Projections of Solids : 7.1 Projection of solids like prisms, pyramids, cylinders and cones with axis inclined to one reference plane.
06
TOTAL 16
7. Practice:
1. A2 size sheet to be drawn containing four problems on letter lines and dimensioning
Techniques.
2. One sheet with non sectional orthographic views for the objects with curvilinear features.
3. One sheet with sectional orthographic views four problems on sheet.( full section plane)
4. Home Assignments: One sheet containing two problems non sectional & two problems
Sectional orthographic.
5. One sheet with four problems on Ellipse Parabola and Hyperbola
6. One sheet with four problems on Projection of planes
7. Home Assignments: Four problems in sketchbook on curves &Projection of planes.
8. One sheet with four problems on Isometric view having linear and curvilinear features.
9. Home Assignments: One sheet containing four problems on Isometric view.
10.One sheet with Problems on various screw fasteners to besketched by free hand.
11. One sheet with four problems on Projection of solids
12. Home Assignments: Four problems in sketchbook on projection of solids.
8.0 IMPLEMENTATION STRATEGY (PLANNING) :
In depth study and understanding of the subject will be implemented by adoption of the following
strategy:
i) Theory Teaching Plan
ii) Term Work Plan for practical giving problems to draw in the class.
iii) Home assignment to practice at home
iv) Conduct of two periodical test
v)Use of OHP models and charge during theory class and practical periods
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication Publishers & Address
1 N.D. Bhatt
and Panchal
Geometrical &
Machine Drawing
14th 2000 Rupalee Publication
opposite Amul Dairy –
mumbai
2 R.K.Dhawan Engineering Drawing 2nd 2001 S.chand &co.
Ltd.Ram Nagar New Delhi-
110055
3 M.L.Dabhade Engineering Graphics 4th. 1995 Mrs.
V.A.Velhankar,1030,Model
colony-B 12, Akash Ganga
Pune -411016
4 N.H. Dubey Engineering Drawing 2nd 2001 S.Chand & Co.Ltd. Ram
Nagar
1.6 COURSE DETAILS:-
Program: ALL Semester: I &II
Duration: 16 weeks
Course: Workshop Practice Code: 160010
Group: C* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
01 04 05 - - - - - 50@ 50 145
3. COURSE OBJECTIVE:
The students will be able to:
1. Know safety precautions while working on various machines.
2. Understand, select and use of various tools and equipments in fitting, carpentry, welding
and plumbing.
3. Read and interpret job drawing
4. Operate, control different machines and equipments.
5. Inspect the job for specified dimensions
6. Produce jobs as per specified dimensions.
4. COURES OUTCOMES:
1 Identify various Marking, Measuring, holding, striking and cutting tools &
equipments
2 Explain Various manufacturing processes for industrial products
3 Use Various workshop equipments and tool for different workshop jobs
4 Recall safety practice while working in industry.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 CARPENTRY SHOP
1.1 Introduction 1.2 Various types of woods. 1.3 Different types of Tools, Machine & Accessories
04
2 PLUMBING 2.1 Introduction. 2.2 Various marking, measuring, cutting, holding and striking tools. 2.3Different G.I pipes and PVC pipes flexible pipes 2.4G.I .Pipes and PVC pipes fittings and accessories. 2.5 Adhesive solvent chemical reaction
04
3 FITTING SHOP 3.1 Introduction to welding, soldering, branzing. 3.2 Various Marking, Measuring Cutting, Holding
and striking tools 3.3 Different Fitting operation like chipping,
Filling, Right angle, Drilling, Tapping
3.4 Working principle of Drilling machine, Tapping
dies and its use.
3.5 Safety Precaution and safety Equipments.
04
4 WELDING SHOP
4.1 Introduction to welding, soldering, brazing.
4.2. Types of welding joints, gas welding & gas
cutting
4.3. Safety precaution in welding, safety
equipments and its used in welding process
04
TOTAL 16
Practical:
Sr. No. Details of Practical Contents
1 CARPENTRY & PATTERN MAKING SHOP (Group of TWO Students) 1. Demonstration of different Wood Working Tools / Machines. 2. Demonstration of different Wood Working Processes, like Planning, Marking,
Chiseling, Grooving, etc.
3. One Carpentry and one Pattern Making job for group of students.
2 FITTING SHOP (Group of TWO Students)
1. Demonstration of different Fitting Tools and Drilling Machines and Power Tools.
2. Demonstration of different operations like Chipping, Filing, Drilling, Tapping, Cutting etc.
3. Two job for a group of student involving practice of Chipping, Filing, Drilling, Tapping, Cutting and sawing operations.
3 PLUMBING SHOP
1. Demonstration of different plumbing tools 2. Demonstration of different operations in plumbing, observing
different pipe joints and pipe accessories. Different samples of PVC pipes and PVC pipe fittings.
3. Demonstration of Pipe threading using standard die sets. 4 WELDING SHOP 1. Demonstration of soldering and brazing processes. 2. Assignment on welding including Gas welding processes
NOTE: 1] The instructor shall give demonstration to the students by preparing a specimen job as per the job drawing. 2] The workshop diary/journal shall be maintained by each student duly signed by instructor of respective shop 3] Journal should contain
a. Sketches of different tools used in workshop with practical applications. b. Materials used for different job with their properties, advantages,
disadvantages and applications. c. Job/Part Drawings.
4] Journal should be certified by the lecturer in charge.
Reference Books:
Name of book Author Publication Workshop Technology S.K. hajara
chaudhary Media Promoters and Publication-New Delhi
Workshop Technology B.S. Raghuwanshi Dhanpat rai & Sons- New Delhi
Production Technology R.K.Jain Khanna Publisher- New Delhi
1.7 COURSE DETAILS:-
Program: ALL Semester: I/II
Duration: 16 weeks
Course: Environmental Studies Code: 160009
Group: B* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
2 02 50@ 50 202
3. COURSE OBJECTIVE:
To impart knowledge about renewable and non-renewable natural resources.
To understand and appreciate the concept of ecosystems, biodiversity and conservation.
To increase the awareness regarding environmental pollution, climate change, water
conservation and environmental legislations.
4. COURES OUTCOMES:
1 Identify and classify different natural resources and use them prudently
2 Recognize and categorize the different ecosystem
3 Discuss and estimate the importance of biodiversity and its conversion
4 Judge the type of pollution, identify the pollutant and propose and design
methods to reduce the same
6 Use the information regarding environmental legislation to improve upon their
surrounding for the betterment of the community.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 The Multidisciplinary nature of environmental
studies:
1.1 Definition, scope and importance
Need for public awareness
03
2 2.0 Natural Resources:
2.1) Renewable and non-renewable resources:
Natural resources and associated problems
Forest resources: Use and over-exploitation,
deforestation,. Timber extraction, mining, dams and
their effects on forest and tribal people.
Water resources: Use and over-utilization of surface
and ground water, floods, drought, conflicts over water,
dams-benefits and problems.
Mineral resources: Use and exploitation,
environmental effects of extracting and using mineral
resources.
Food resources: World food problems, changes caused
by agriculture and overgrazing, effects of modern
agriculture, fertilizer-pesticide problems, water logging,
salinity.
Land resources: Land as a resource, land degradation,
man induced landslides, soil erosion and desertification.
2.2) Energy Crisis:
Energy resources : Renewable Energy Resources – Biogas, Solar energy,
Wind energy, Energy from falling water, Energy from
wastes and tidal energy.
Non-Renewable Energy Resources – Coal, Oil,
Natural gas
Issue of economic viability and ability to meet demands.
Inequitable use of energy in urban and rural areas.
10
3 ECOSYSTEM
Concept of ecosystem
Major ecosystem in the world
03
TOTAL 16
SECTION -II
4 4.0 Biodiversity and its conservation:
4.1 Concepts
4.2 Threats to biodiversity
4.3 Value and conservation of biodiversity
03
5 5.0 Environmental Pollution:
5.1 Definition Cause, effects and control measures
of
Air pollution
Water pollution
Soil pollution
Noise pollution
Nuclear hazards
5.2 Types of wastes – generation, characteristics,
treatment and disposal of:
Solid waste
e- waste
Biomedical waste
06
6 6.0 Social Issues and the Environment :
6.1 From Unsustainable to Sustainable
development
6.2 Water conservation, rain water harvesting,
watershed management
6.3 Environmental ethics: Issues and possible
solutions like Carbon Credit.
6.4 Climate change, global warming, acid rain,
ozone layer depletion, nuclear accidents and
holocaust.
6.5 Environment legislations-
Legal aspects related to environment
Brief description of various acts involving
air, water and forests.
ISO-14000
Issues involved in enforcement of
environmental legislation
07
TOTAL 32
5. PRACTICE:
Term work:
• Visit to a local area to document environmental assets river/ forest/ grassland/ hill/
mountain
• Visit to a local polluted site- Urban/ Rural/ Industrial/ Agricultural
• Study of common plants, insects, birds.
• Study of simple ecosystems- pond, river, hill slopes, etc.
• Group discussions, film shows, debates, case studies, expert lectures on the different
topics of the curriculum.
6. IMPLEMENTATION STRATEGY (PLANNING):
Theory topics and practice experiments should be done simultaneously. This will
help the students to understand the topics.
7. REFERENCE:
Sr.
No.
Author Title Publishers & Address
1. Erach Bharucha Text book of
Environmental studies UGC Press
2. Rajagopalan Environmental studies Oxford University Press
3. Anandita Basak Environmental studies Drling Kindersley(India)Pvt. Ltd
Pearson
4. D.D. Mishra Fundamental concepts in
Environmental studies S. Chand & Co. Ltd.
5. Jain and Jain Role of Tech. in
Environment and Health
Dhanpat Rai Publishing Co. New
Delhi
Sr. No. Course Name & Code
Scheme of Instructions
and Periods per week
Theory Paper
duration and
marks
Scheme Of Examination Gr Scheme
L/P/Cr
L P D T Cr Hrs Mks SSL Paper T/W PR OR Total
2.1 Machine Drawing & AutoCAD
(160501)
2 2 2 - 6 - - - - 50@ 50 ** - 100 C* 246
2.2 Development of life Skill
(160006)2 - - 1 3 - - - - 50@ - 50** 100 B* 213
2.3 Applied Physics
(160005)4 2 - - 6 03 100 30 70 25@ 50 ** - 175 B* 426
2.4 Material Science
(160502)
2 2 - - 4 03 100 30 70 25@ -- 25** 150 C* 224
2.5 Engineering Mathematics
(160008)3 - - 1 4 03 100 30 70 25@ - - 125 B* 314
2.6 Polymer Chemistry
(160503)
3 2 - - 5 03 100 30 70 25@ 50 ** - 175 C* 325
2.7 Organic & Physical Chemistry
(160604)3 2 - - 5 03 100 30 70 25@ 50 ** - 175 C* 325
TOTAL 19 10 2 2 33 No of Papers-5 150 350 225 200 75 1000
TOTAL PERIODS = 33 TOTAL MARKS = 1000
Shri Vile Parle Kelavani Mandal
SHRI BHAGUBHAI MAFATLAL POLYTECHNIC
TEACHING AND EXAMINATION SCHEME
PROGRAMME: PLASTIC ENGINEERING SEMESTER:II W.E.F Batch Admitted JUNE 2016
*Compulsory, ** Assessed by Internal Examiner and External Examiner jointly, @ Assessed by Internal Examiner only- ,# Award Winning Course, L-Lecture Period ,P-Practical period ,D-Drawing Practise ,T-Tutorial, Cr-Credit ,SSL-Sessional, TW-Term Work, PR- Practical , OR Oral ,,Gr- Group ,B-Basic ,C-Core ,A-Application ,M-Management.
HOD PRINCIPAL
2.1 COURSE DETAILS:-
Program: Plastics Engineering Semester: II
Duration: 16 weeks
Course: Machine Drawing & Auto CAD Code: 160501
Group: C* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
02 02 02 06 50@ 50** 100 246
3. COURSE OBJECTIVE:
1. To Explain different types of assemblies used in machines.
2. To provide basic understanding of solids intersections.
3. Study of various assemblies (sub assemblies) all details drawing of machine parts of assembly
such as joints, bearing,jig,and fixtures, machine vice, screw jack tool post etc.
4. To study welded joints.
4. COURES OUTCOMES:
1 Describe welded joints along with its types. 2 understand design of screw jack 3 define utility of Auto Cad in designing define utility of Auto Cad in designing 4 Create part design using auto cad
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 INTERPRETATION OF SURFACES OF
SOLIDS:
1.1 Intersections of surfaces of the solids with axis
perpendicular or parallel to reference plane
1.2 Intersection of two prisms
1.3 Intersection of two cylinders
1.4 Intersection of prism and cylinder
1.5 Intersection of pyramid and prism
1.6 Intersection of cone and cylinders.
04
2 JOINTS : 2.1. Cotter, cotter joints and knuckle joints. 2.2. Assembly and details of joints.
03
3 FRICTIONAL(BUSH) BEARING : 3.1 Solid Bearing 3.2 Bush Bearing 3.3 Plummer block 3.4 Pivot( Foot Step) bearing 3.5 assembly and details of bearings.
03
4 DETAILS AND ASSEMBLY OF MACHINE
PARTS:
4.1 Screw jack, vices tool post, simple tail stock.
02
5 WORKING DRAWING :
5.1 Weld symbol
5.2 Machining and surface finish symbol
5.3 Limits, fits and tolerances
5.4 Geometrical tolerances
5.5 Representation of the above symbols and tolerances
on part drawing.
04
TOTAL 16
SECTION -II
6 INTRODUCTION TO COMPUTER
PERIPHERARL:
6.1 General ideas, study of printers plotters, Digitizers,
mouse, joystick etc.
6.2 Introduction to AUTO CAD
6.3 Concept and terminology, introducing different
features, program operation, features, advance drafting.
03
7
INSTALLATION AND FILE MANAGEMENT :
7.1 Loading Auto CAD, different library files.
02
7.2 Familiarization with editing plotting ,configuring
7.3 Converting of graphics with computer aided
Instruction. Understanding the mathematical terms.
8
DRAWINGS COMMANDS
8.1 Basics drawing commands to draw primitives
Like line, point arc, circle etc.
8.2 Drawing commands like Plane, donut, hatch etc.
02
9 UTILITY COMMANDS
9.1Utility commands like end, save, status etc.
9.2 Edit & Inquiry commands-commands like copy,
moves, erase ,area,etc.
01
10 DISPLAY AND SETTING COMMANDS
10.1 Display commands like zoom, pan, view,
regeneration etc.
10.2 Setting command like grid,ortho, axis,etc.
01
11 LAYER AND SHAPE FILE:
11.1 Concept and use of layer command 11.2 Creation of shape file 11.3 Creating line type, creating font style etc.
01
12 DIMENSIONING OF SPECIAL FEATURES :
12.1 Different dimension type, dimensioning adding
tolerance, central radius, leader, status, dim variable.
12.2 study of hatch patterns.
12.3 Study of script and slide show.
02
13 THREE DIMENSIONAL DRAWING:
13.1 Commands point,hide,view,3D-View,elevation 3D-
Polyline,3D mesh.
13.2 UCS,UCSICON,Change property
13.3 TABSURF,REVSURF,EDGESURF,3DARRAY
13.4 3D Operation like,ADD,SUBSTRACT,etc.
04
TOTAL 16
5. LIST OF PRACTICALS:-
The students will draw the following sheets.
1 . A drawing sheet on four problems of Intersection of surfaces of solids.
- Home Assignment: A drawing sheet on four problems of Intersection of surfaces of solids.
- A drawing sheet on assembly/details of joints.
- A drawing sheet on assembly/details of bearings
Project- Chart and model making on above topics by individual or group.
- A drawing sheet on two problems of assembly/ details drawing of machine parts.
Home Assignment- A drawing sheet on two problems of assembly/details drawing of
machine parts.
- A drawing sheet on two problems of working drawing of detail/ assembly.
- To study the operation of different peripherals.
6 . To install AutoCAD, study of main execution file, Configuration file and
supporting file with main menu.
6.1 To study of basic drawing, utility, edit and enquiry commands.
6.2 To study display commands and drawing aid feature.
6.3 To study hatch pattern, line type, sketch, layer, dimension commands
6.4 To study customization of menu using macros.
6.5 To study 3D Command.
6.6 To draw an actually drafted design.
7 .IMPLEMENTATION STRATEGY
In depth study and understanding of the Course will be implemented by following strategy
1. Lesson plan
2. Use of charts, models, transparencies
3. Use of a devices
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication Publishers & Address
1 N.D. Bhatt &
Panchal
Geometrical and
Machine Drawing
14th 2000 Rupalee publication opp.
Amul Dairy, court
Road,anand-388001
2 R.K. Dhawan Engineering Drawing 2nd 2001 S.Chand&co. Ltd., Ram
Nagar,new delhi –110055
3 R.K. Dhawan Machine Drawing 2nd 2001 S.Chand&co. Ltd., Ram
Nagar,new delhi –110055
4 M.L.Dabhade Engineering Graphics 4th 1995 Mrs.V.Avelhankar,1030,
Model colony,B-12,Akash
Ganga, Pune-411016
2.2 COURSE DETAILS:-
Program: ALL Semester: II
Duration: 16 weeks
Course: Development of Life Skills Code: 160006
Group: B* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
02 1 03 50@ 50** 100 213
3. COURSE OBJECTIVE:
Life skills include psycho-social competencies and interpersonal skills that help people make
informed decisions, solve problems, think critically and creatively, communicate
Effectively, build healthy relationships, empathize with others, and cope with others in a healthy
and productive manner. It enables us to translate knowledge, attitudes and values into actual
abilities. Children learn Life Skills from parents, teachers and significant others who act as their
role models. They gradually learn to use a particular skill effectively in diverse situation to cope
with challenges of life.
4. COURES OUTCOMES:
1 Face the challenges of the new millennium, ruled by globalisation and real life
difficulties of new era.
2 Apply various life skills, different spheres of professional life and to enhance
their ability to contribute as youth force.
3 Learn to make maximum use of time for more creative and constructive work
4 Understand the social responsibility and enhance their positive and healty
behaviours.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 Personality Development
1.1 Introduction,
1.2 Determinants of Personality- biological,
Psychological and socio- cultural factors.
1.3 Areas of Personality development,
1.4 self analysis,
02 07
2 Time Management 2.1 Introduction, 2.2 Time planning, How to plan time, 2.3 Time wasters, Time management 2.4 Time matrix etc.
02 06
3 Stress Management
3.1 Definition of stress,
3.2 Types of personality and stress,
3.3 Sources of stress
3.4 Stress Busters
3.5 Psychological reaction to stress
3.6 Yoga and stress control. etc
02 06
4 Problem Solving and Decision Making
Problem Solving 4.1Definition,
4.2 Steps in Problem Solving
4.3 Factors Influencing Problem Solving
Decision Making 4.4 Definition Process, Need Consequences,
4.5 Models of Decision Making
4.6 Goal Setting
03 07
5 Memory and Cognition
1.1 Basic concept of memory
1.2 Dual store Memory Model
1.3 Short term Memory
1.4 Working memory ,
1.5 Long term memory
02 07
6 Motivation
6.1 Introduction to Motivation
6.2 Self- Motivation ,
6.3 Theories of Motivation
02 07
7 Creativity and Innovation 7.1 Nature and Meaning of Creativity and
innovation
7.2 Barriers to Creativity and Innovation
7.3 Attitude & Aptitude
03 08
8 Conflict Management
8.1 Definition of Conflict
8.2 Sources of Conflict ,
8.3 Types of Conflict,
8.4 Conflict Resolution ,
8.5 Steps In Conflict Resolution
02 08
9 SWOT Analysis
9.1 Concept of SWOT
9.2 Scope of SWOT,
9.3 SWOT as decision making tool ,
9.4 How to go about SWOT
02 07
10 Health
10.1 Health management
10.2 Food , Exercise and Rest
10.3 Body Observation
10.4 Addictions
02
07
11 Group discussion & Interview techniques
11.1 Importance of Objective GD
11.2 Procedure for GD,
11.3 Evaluation criteria for GD.
11.4 Types of interviews
11.5 preparation for interviews
11.6 Some Do’s and Don’ts for interview
11.7 FAQ in interview
04 08
12 Body language
12.1 Importance of Body language
12.2 Eye contact , Gestures , Postures
12.3 Facial expressions, Dress/ appearance
02 07
13 Team Building
13.1 Definition of Team
13.2 Importance and necessity in working team
13.3 Team dynamics
13.4 Transforming groups into teams
02 07
14 Task Management
14.1 Definition of task
14.2 Task characteristics,
14.3 Task sponsor and task stakeholder
14.4 Planning the task
14.5 Task evaluation
02 06
Reference Books :
Name of book Author Publication
Life Skills Training for Positive
Behaviour
Nair. A. Radha krishnan,
Rajiv Gandhi National Institute of Youth Development, Tamil Nadu.
Personality Development,
Hurlock, B.
Elizabeth
Tata Mc Graw Hill Publishing Company Limited, New Delhi. 2007
Managing Time First Dr.R.L.Bhatia Wheeler Publishing 1994
Development of Generic skill - I
&
Development of life skills -II
K . Sudesh Nandu Publication ,Mumbai
2.3. COURSE DETAILS:-
Program: ALL Semester: II
Duration: 16 weeks
Course: Applied Physics Code: 160005
Group: B* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
04 02 06 01 03 100 30 70 25@ 50** 175 426
3. COURSE OBJECTIVE:
To understand the physical properties of engineering materials .
To understand the principles and laws of physics.
To understand the physical quantities and it’s relation with one another.
To develop laboratory skills of investigations for use in production and technology
4. COURES OUTCOMES:
After the successful completion of the course the student will be able to
1 Compute the various physical quantities with accuracy and precision
2 Recognize the use of physical properties of different materials.
3 Choose and classify materials for different engineering applications.
4 Calculate the errors and minimize it during experiments
5 Demonstrate the various physical phenomenon
6 List the material required to proceed work.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.1 Fundamental, Derived, supplementary SI units. Accuracy and precision in measurement .significant figures in measured quantities and estimation of error
06 04
2 PROPERTIES OF MATTER:
Elasticity, Surface tension, Viscosity
2.1. Elasticity: Deforming force, restoring
force, elastic and plastic body.
2.1.2 Stress and Strain with their types.
2.1.3 Elastic Limit, Hooke’s Law.
2.1.4 Moduli of elasticity
2.1.5 Stress- Strain diagram, behaviour of wire
under continuously increasing load.
2.1.6 Definitions of yield point, ultimate stress,
factor of safety.
2.1.7. Numerical on stress, strain, and young’s
modulus.
2.2 Surface Tension :
2.2.1: Molecular force, cohesive and Adhesive
force, molecular range, sphere of influence.
2.2.3 . Definitions of surface tension and its S.I.
Unit, angle of contact.
2.2.4. Capillary action with example, shape of
meniscus for water and mercury.
2.2.5.Relation between surface tension,
capillary rise and radius of capillary ( no
derivation )
2.2.6. Effect of Impurities and temperatures on
surface tension.
2.2.7 Numerical on relation between surface
tension, capillary rise and radius.
2.3 Viscosity:
2.3.1 Fluid friction, viscous force.
2.3.2 Definition of viscosity, velocity gradient.
2.3.3 Newton’s Law of viscosity, Definition,
coefficient of viscosity and its SI unit.
2.3.4 Streamline and turbulent flow with
example, critical velocity.
2.3.5 Experimental determination: Poiseuille’s
method for viscosity, Stoke’s method.
2.3.6 Variation of viscosity with temperature.
2.3.7 Reynolds number and its significance.
18 12
2.3.8 Stoke’s formula :Free fall of body
through viscous medium.( no derivation )
2.3.9. Numerical on coefficient of viscosity,
Reynolds’s number and stoke’s formula.
3 HEAT AND TEMPERATURE:
3.1 HEAT :
3.1.1. Conduction, Convection and radiation, good and
bad conductor of heat with examples.
3.1.2 Law of thermal conductivity, coefficient of thermal
conductivity and its SI unit.
3.1.3.Defination of linear aerial cubical expansion and
relation between them.(no derivation)
3.1.4. General Metallurgical processes.
3.2 TEMPERATURES :
3.2.1Boyle’s Law, Charle’s Law, Gay lussac’s Law.
3.2.2. Absolute Zero temperatures, Kelvin scale of
temperatures gas equation (statement only)
3.2.3 Effect of temperatures on physical parameter.
3.2.4 Temperature measurement: Optical pyrometer,
Thermoelectric thermometer.
08 06
4 SOUND,ULTRASONIC AND ACOUSTICS
4.1 Simple Harmonic Motion
4.1.1Uniform Circular motion, periodic motion,
vibration motion (definition with examples).
4.1.2 Simple Harmonic Motion (S.H.M) (definition)
4.1.3 Characteristics of S.H.M.
4.1.4 Amplitude , Frequency, Period of S.H.M.
4.1.5 General equations of ( S.H.M.) ( no
derivation)
4.1.6 Graphical representation of S.H.M. ( only
diagram ).
4.1.7 Phase of S.H.M. , Epoch or phase constant of
S.H.M. ( definition ).
4.1.8 Numericals on amplitude , frequency and
period of S.H.M.
4.2 Wave Motion
4.2.1Defination of Wave motion, amplitude, period,
frequency and wavelenghth.
4.2.2 Relation between velocity, frequency,and
wavelength.
4.2.3Equation of progressive wave ( no derivation ).
4.2.3 Longitudinal and transverse wave.
4.2.4 Definition and formation of stationary wave.
4.2.5 Definition of Node, Andtinode, Free
vibration, Forced vibration and Resonance.
4.2.6 Velocity of sound by resonance tube.
4.2.7 Frequency of A.C. Supply by Sonometer.
4.2.8Numericals on relation v = nλ and resonance.
18 10
4.3 Acoustics and Reverberation :
4.3.1Defination of Echo, Reverberation,
Reverberation time.
4.3.2 Sabine’s formula ( No derivation ).
4.3.3 Definition of Absorption coefficient, Open
window unit (OWU), Absorption coefficient in
terms of OWU.
4.3.4 Essential features for good acoustics or
Acoustical planning.
4.3.5 Production of ultrasonic , Properties ,
applications
4.3.6 Numerical problems on Sabine’s formula.
SECTION –II
5 OPTICS :
5.1Photoelectric effect:
5.1.1 Statement of photoelectric effect , Planck’s
hypotheses, Einstein’s equation.
5.1.2 Definition: Threshold wavelength , Threshold
frequency, Work function.
5.1.2 Study of experimental set up for study of
photoelectric effect, Study of factors on which
photoelectric effect depend on. Defination :
Stopping potential.
5.1.3 Characteristics of photoelectric effect.
5.1.4 Photocells : Photoemissive, photoconductive,
photovoltaic.
5.1.5 Engineering applications.
5.1.6 Numericals on energy of photon , work
function, Einstein’s equation.
5.2 Interference :
5.2.1 Interference of light, Interference pattern.
Constructive interference, Destructive
interference. Steady interference of light.
5.2.2 Conditions for steady interference pattern
5.2.3 Formation of thin film, Newton’s rings,
Newton’s rings setup, Explanation of
formation of Newton’s rings. Wavelength
of source of light (No derivation)
5.2.4 Optical flatness, Engineering Applications.
5.3 Diffraction : 5.3.1 Diffraction of light, Diffraction at a slit,
5.3.2 Diffraction Grating, Characteristics of grating
spectra.
5.4 Polarization :
5.4.1 Polarization of light, Defination : Plane of
15 10
polarization, plane of vibration
5.4.2 Explanation of polarization of light, Nicol
prism.
5.4.3 Optical activity and optically active substance,
List of optically active substances.
5.4.4 Dextro-rotatory or right handed substances,
Laevo-rotatory or left handed substances.
5.4.5 Defination: Optical rotation, Specific rotation.
5.4.6 Lorentz half shade polarimeter
5.4.7 Engineering applications of polarization.
5.4.8 Numericals on diffraction grating and specific
rotation.
6 ELECTRICITY AND MAGNETISM:
6.1 Coulomb’s law , Intensity and Potential :
6.1.1 Coulomb’s inverse square law for electric
charges, Electric fields, Intensity of electric field.
6.1.2 Electric line of forces, Properties of electric
line of forces.
6.1.3 Electric flux, Electric flux density, Relation
between flux density and Intensity of electric field.
6.1.4 Electric potential, Absolute electric potential.
6.1.5 Expression for the potential at a point due to a
point charge, Absolute potential at a point, Potential
of Earth.
Intensity of Electric field at a point, Potential
Numerical problems.
6.2 Capacotor : 6.2.1 Capasity of conductor, Defination:
Capacitance, Farad.
6.2.2 Capacitance of Spherical conductor, Principle
of capacitor ( condenser ).
6.2.3 Capacitors in series and parallel, Expression
for the energy stored,
6.3.4 Numericals on capacitor.
6.4 Current electricity :
6.4.1 Ohm’s law, Resistence, Specific resistance,
Combination of resistances, e.m.f. and p.d.,
Temperature coefficient of resistance.
6.4.2 Wheatstone’s network, Wheatstone’s network,
Wheatstone’s Bridge(W.B.), Potentiometer ,
Applications , Numerical problems on specific
resistances and wheatstone’bridge.
6.4 Magnetic materials :
6.4.1 Modern concepts of magnetism, Dia, Para,
Ferromagnetism,
6.4.2 Testing of magnetic materials , Current
15 09
carrying conductor in magnetic field,
6.4.3 Moving coil galvanometer , Shunt.
7.0 MODERN PHYSICS :
7.1 Bohr’s theory :
7.1.1 Bohr’s Postulates , Energy level diagram for
hydrogen atom.
7.2 Crystal Structure 7.2.1 Space lattice, Unit cell, Cubic Crystal
Sructures- Simple cubic,(S.C.), Body centred
cubic(B.C.C.), Face centred cubic(F.C.C.).
7.2.2 Number of atoms per unit cell, Atomic radius,
Co-ordination number, Packing density.
7.2.3 Atomic planes and spacing, Miller indices.
7.3 Band theory of solids
7.3.1 Classification of materials in to conductorsm
semiconductors and insulators , Doping,
7.3.2 Formation of p type and n type
semiconductor.
7.5 Lasers :
7.5.1 Elementary idea , Spontaneous and Stimulated
emissions, Ruby laser, Helium-neon laser.
7.6 Fibre optics 7.6.1Total internal reflection, Wave guide for light,
optical fibre-step index and graded ibdex,
Applications.
15 10
8.0 SUPERCONDUCTIVITY AND
NANOTECHNOLOGY:
8.1 Super conductivity :
8.1.1 Principle of superconductivity, zero ohmic
resistance, Meissner effect.
8.1.2 Properties and Applications.
8.2 Nanotechnology :
8.2.1 Nano – Technology , Nano – science , Nano –
materials , Nano – machines.
8.2.2 Instruments being used in Nano – technology,
Five generation of Nano – technology, Carbon
allutrops,Applications.
05 03
TOTAL 100 64
B) PRACTICALCONTENTS :
a) Experiments to be perform ( Any 10 ) :
1. Use of Measuring Instruments – Vernier Callipers, Micrometer Screw Gauge ,
Spherometer.
2. Young’s Modulus by Searle’s Apparatus.
3. Surface tension by Capillary rise method.
4. Viscosity by Poiseuille’s method.
5. Thermal conductivity of a good conductor by Searle’s Apparatus.
6. Velocity of sound by Resonance.
7. Frequency of A.C. Supply by Sonometer and Verification by C.R.O.
8. Study of Spectrometer ( Minimum Deviation and Refractive Index and Angle of
Prism)
9. Wavelength of Light by Diffraction Grating.
10. Specific rotation by Polarimeter.
11. ‘J ‘by Electrical Method.
12. Use of Whetstone’s Bridge ( Resistance , Specific resistance ).
13. Use of Potentiometer (Principle Comparison of e.m.f.of Cell , Calibration of
Voltmeter).
14. Study of Crystal Structure.
15. Wavelength of Laser Beam ( He – Ne ) by Diffraction Grating.
b) Demonstrations (Any 04)
i) Use of Precision Measuring Instruments ( Dial Vernier , Dial Micrometer ,
Travelling Microscope etc.)
ii) Poisson’s Ratio for Rubber Tube.
iii) Temperature of Flame ( Optical Pyrometer )
iv) Spectra of Ionised Gases.
v) Study of Photocell.
vi) Study of Newton’s Rings.
vii) Study of Para and Diamagnetism by Electromagnet.
6. TERM WORK :
Compulsory term-work on the list of experiments written in a journal and carrying –
marks on timely submission basis specified at the index sheet of Physics Journal.
7. SCHEME OF PRACTICAL EXAMINATION:
( i ) Each candidate will be examined in one experiment from among those prescribed in the syllabus.
The duration of the experiment will be two hours ( with a coupling of Demonstration if any ).
( ii ) The performance of the candidate in the practical examination will be assessed out of 50 marks as
shown in the following scheme.
Scheme of Assessment:
a) Connections , adjustments and observations………………………….20 marks
b) Circuit Diagram, figures and tabulation………………………………10 marks
c) Formula, calculations and graphs if any………………………………10 marks
d) Oral……………………………………………………………………05 marks
e) Correct answer or appropriate result………………………………….05 marks
50 marks
8. IMPLEMENTATION STRATEGY (PLANNING):
( i ) Theory – Lesson Plan
( ii ) Practical – Scheme of making for T/W, Scheme of assessment for Practical Examination.
Sr.
No
.
Author Title Publishers & Address
1. R.K. Gaur and
S.L. Gupta Engineering Physics
Dhanpat Rai Publishing Co.
New Delhi
2. M.R.Shrinivasan Physics for Engineers New Age International , New
Delhi
3.
P.G.Kshirsagar
and
M.N.Avandhunu
lu
A Text Book of Engineering
Physics
S.Chand and Co. Ltd , New
Delhi
4.
Gambhir,
Durgapal and
Banerji
Introductory Physics –
Volume 1,2 & 3 Wiley Eastern
QUESTION PAPER PATTERN
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
2.4 COURSE DETAILS:-
Program: Plastics Engineering Semester: II
Duration: 16 weeks
Course: Material Science Code: 160502
Group: C* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
02 02 04 01 03 100 30 70 25@ 25** 150 224
3. COURSE OBJECTIVE:
1. To provide basic knowledge of properties and applications of important metals, alloys and
non-metallic materials and selection criteria for desired application.
2. To provide knowledge of heat treatment given to steel.
3. To provide basic knowledge of materials to construct mold & dies components.
4. COURES OUTCOMES:
1 List out metals & non-metals.
2 Understand definition of material science, difference between metals & non-
metals & its alloy.
3 Explain mechanical properties, technological properties & Indian standard
specification for metals & non-metals.
4 Arrange metals & non-metals according to its composition, properties & uses
& select factors affecting mechanical properties.
5 Justify “Heat treatment is required to select & detect its defect 6 Describe materials used in constructions of moulds & dies components & do
various mechanical tests Such as Rockwell Hardness, yield strength, creep
properties, microscopic examination, and Heat treatment methods.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 Introduction to Material science
1.1 Definition of materials science and their
importance.
1.2 Classification: Metals and non-metals, Ferrous
and non-ferrous metals and their alloys
1.3 Names of common metals, their alloys and non-
metals used in Industry
1.4 Physical properties - Appearance, lustre, colour,
density and melting point.
04 10
2 2.0 Properties of Materials
2.1 Definition of Property
2.2 Classification of Properties (Spectrum)
2.3 Mechanical Properties - hardness, brittleness,
elasticity, resilience, plasticity, yield strength,
tensile strength, ductility, malleability, impact
strength, creep, fatigue, wear resistance
2.4 Factors affecting. mechanical properties
2.5 Factors considered in selection of materials.
Some examples for selecting materials eg. Spring,
Gear, Screw Driver etc.
06 20
3 3.0 Selection, specifications and commercial
availability of materials
3.1 Practical considerations for selection of material
for different purposes
3.2 ISO/Bureau of Indian standard specifications
for metals, non-metals, various components and
materials.
3.3 Technological Properties of metals and alloys
cost ability, Machinability, Weldability, forgability,
formability
06 20
TOTAL 16
50
SECTION -II
4 4.0 Metals and alloys (Types, Composition,
Properties and uses.
4.1Cast Irons
4.2 Steels: Plain
Carbon Steels, effect of alloying elements on
properties of Steels. Stainless Steel, tools Steels,
Die Steels, Spring Still
4.3 Non Ferrous Metals and alloys Cu, Zn, Sn, Pb,
AT, brass, Bronze, Gunmetal, Bearing Metal,
Duralumin
08 20
5 5.0 Non Metallic Materials
5.1 Ceramics
5.2 Refractoriness
5.3 Insulating Materials
5.4 Plastic Rubbers
5.5 Composites
5.6 Cryogenic Materials
5.7 Super Alloys
04 15
6 6.0 Heat treatment of Steel
6.1 Introduction - Definition, Purpose, Principles.
6.2 Types - Annealing, Normalizing, Hardening,
Tempering
6.3 Case I Surface hardening methods Carburising,
Cyaniding, nit riding flame hardening.
6.4 Heat treatment defects
6. LIST OF PRACTICALS:-
1) To determine Rockwell hardness of metal sheet
2) Determine yield strength of metal.
3) To study the creep properties of metal
4) Microscopic examination of metal.
5) To study the iron-carbon equilibrium system.
6) To study the heat treatment methods of metal.
7) To study materials of constructions for mold & dies components.
7. IMPLEMENTATION STRTERGY (PLANNING)
Term Work
1. Preparation of specimen for micro examination
2. Microstructures and properties of cast irons and steel.
3. Heat treatment processes
4. Demonstration and visit to heat treatment shop.
5. Visit to mold fabrication industry/ machine manufacturing industry.
8. REFERENCE BOOKS:-
Sr.No. Author Title Edition
Year of Publication
Publishers &
Address
1 Dr. O. P. Khanna Material Science & Metallurgy 12th 2003
DhanpatRai& Sons
New Delhi
2. Dr. V. D. Kodire Material Science & Metallurgy 10th 2003 Everest Publication
3.
S. K. Hazza Choudhary
Lakhtin
Material Science &
Process Engineering
Physical Metallurgy
10th
4th
2003
1975
Media Promoter & Public Pvt. Ltd. Mumbai
Peace Publication
Mascow
4. A.S.M. Vol. I
Properties & Selection
Iron & Steel 10th 1998
American Society
for Metels
5. A.S.M. Vol. V Heat Treatment 10th 1998
American Society
for Metels
QUESTION PAPER PATTERN
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
2.5 COURSE DETAILS:-
Program: ALL Semester: II
Duration: 16 weeks
Course: Engineering Mathematics Code: 160008
Group: B* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 00 1 04 01 03 100 30 70 25@ 125 314
3. COURSE OBJECTIVE: Engineering Mathematics is classified as Basic science subject which intends to teach students
the facts concepts and principles of Mathematics that can be applied to solve problem in
engineering field.
4. COURES OUTCOMES:
1 Evaluate Problems on functions and limits of various types.
2 Analyse suitable methods to solve derivatives and its application in the field of
engineering
3 Perform the various operation on complex numbers
4 Apply the concept of vector to solve problems of work done and force.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 FUNCTION AND LIMIT
1.1 Definition of variable, constant, value of function, composite function.
1.2 Limit of algebraic, trigonometric,expontial and logarithmic.
10 22
2 DERIVATIVES
2.1 Definition of Derivatives 2.2 Rules of Differentiation 2.3 Composite Function 2.4 Inverse trigonometric function 2.5 Implicit function 2.6 Logarithmic function 2.7 Parametric function. 2.8 Derivative of one function w.r.t
another function. 2.9 Second order differentiation
14 28
TOTAL 24 50
SECTION-II
3 APPLICATION OF DERIVATIVES : 3.1 Geometrical meaning of Derivative 3.2 Tangent and normal line Rates 3.3 Velocity and Acceleration 3.4 Maxima & Minima 3.5 Radius of curvature
08 16
4 COMPLEX NUMBER 4.1 Definition of complex number 4.2 Algebra of complex numer,equality,addition,subtraction, multiplication and division 4.3 De Movires theorem. 4.4 Euler’s form of circular function 4.5 Hyperbolic functions.
08 18
5 VECTOR ALGEBRA
5.1 Definition of vector 5.2 Algebra of vectors, equality,
addition,substraction and multiplication. 5.3 Dot product 5.4 Cross product 5.5 Scalar triple product
08 16
5.6 Work done 5.7 Moment of force about a point and line 5.8 Area of triangle, parallelogram 5.9 Volume parallelepiped, tetra hedron.
TOTAL 24 50
6. IMPLEMENTATION STRATEGY(PLANNING) :-
Conducting lecture as per lesson plan and conducting tutorial in the same class room
7. Reference Book
Sr. Author Title Publishers & Address
No.
1. Shri. S.P. Calculus for Polytechnics Pune Vidyarthi Graha Deshpande Prakashan
Pune-30
2. Shri. B.M. Patel Applied Mathematics Nirali Prakashan Mumbai
Shri J.M. Rawal
3. Dr. B.S. Grewal Higher Engineering Khanna Publishers 2/B,
Mathematics Delhi-6
4. J.N. Wartikar, A text book of Applied Pune Vidyarthigraha
P.N. Wartikar Mathematics Prakashan, Pune- 411030
5. S.S.Sastry Introductory methods of Prentice Hall of India –New
Numerical analysis Delhi
6. M.K.Jain Numerical method for Wiley estern
Scientific and engineeing
computation
8. QUESTION PAPER PATTERN:
Que.
No.
Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1 Any 6 out of 8
( 3 marks each)
18 Any 4 out of 5
(5 marks each)
16
2 Any 4 out of 6
( 4 marks each)
16 Any 1 out of 2
(6 marks each)
06
3 Any 2 out of 3
( 8 marks each)
16 Any 1 out of 2
(8 marks each)
08
4 Any 6 out of 8
(3 marks each)
18
5 Any 4 out of 6
(4 marks each)
16
6 Any 2out of 3
(3 marks each)
16
TOTAL 50 50 30
2.6. COURSE DETAILS:-
Program: Plastics/ Chemical Semester: II
Duration: 16 weeks
Course: Polymer chemistry Code: 160503
Group: C* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 02 5 01 03 100 30 70 25@ 50** 175 325
3. COURSE OBJECTIVE:
The students will learn
Properties, uses, structure & Preparations of monomers.
Chemical bonds & role of functionality.
Methods of polymerization
Chemical & physical properties & additives.
Determination of molecular weight & its importance.
4. COURES OUTCOMES:
1 Understand different chemical compound and their bonding, structure and
usage in plastic manufacturing
2 Explain Polymerisation reaction
3 Distinguish addition reaction and condensation reaction
4 Prepare mechanism of reaction
5 Identify the plastics by flame test.
6 Classify the various polymers by testing them in the lab.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0Introduction to organic compounds
(preparation ,properties and uses)
1.1Mechanism of chemical bond, Allotropy of
carbon
1.2 Hybridization, polarity of covalent bond,
Quadrivalance of carbon atom
1.3 Methane, ethane, benzene, toluene, methyl
alcohol, ethyl alcohol,
1.4Formaldehyde, acetaldehyde, benzaldehyde,
acetone, ethyl ether 1.5Nitrobenzene, aniline,
phenol, resorcinol, benzoic acid, acetic acid
07 15
2 2.0 Raw materials, preparation, properties and
uses for polymers and resins
2.1 phenol, cresol, resorcinol, bisphenols, amino
compounds like urea, melamine, aniline,
paratoluene sulphonamine etc.
2.2 Poly functional acids and phthalic anhydride,
terepthalic acid adipic acid, sebacic acid, malic
acid, fumaric acid, Glycols, glycerine,
hexamethylenediamine and polyamines Ethylene,
acetylene, butadiene, propylene, styrene Acrylic
esters and acrylonitrile, epichlorohydrine, vinyl
chloride, Vinyl acetate and other similar
compounds.
10 20
3 Introduction To Polymers :
What is polymer, monomer and polymerisation,
degree of Polymerisation? Classification of
polymers natural, synthetic, organic, inorganic
polymers, Plastics Elastomers, fibres & resins.
Thermoplastic and Thermosetting resins,
commodity, Engineering & speciality plastics,
homopolymer copolymers
07 15
TOTAL 24 50
SECTION-II
4 4.0 Mechanism Of Polymerization
4.1 Addition polymerization, Free radical
polymerization (Initiation propagation,
termination)., Ionic polymerization
4.2 propagation, termination)., Ionic polymerization
Co-ordination polymerization such as
polymerization with Ziegler-Natta catalyst, chain
09 20
transfer Reaction
4.3 Concept of functionality & its importance,
4.4 condensation polymerisation- polycondensation,
ring opening
4.5 polymerisation , co poly condensation
5 5.0 Polymerization Techniques (Introductory
Level)
5.1 Bulk, Solution, Suspension and Emulsion
polymerization, their merits and demerits,
comparison of different techniques (salient
features).
5.2 Degradation Of Polymers
5.3 What is Polymer degradation? Mechanical,
Oxidative, Thermal, UV Degradation. Prevention of
degradation.
06 15
6 Molecular Weight Of Polymer:
6.1Concept of average molecular weight i.e. weight
average molecular weight and number average
molecular weight, molecular weight Distribution,
mono & polydispersity.
6.2Methods for the determination of the average
molecular weight of polymers for e.g. Viscometry,
Cryoscopy, Ebulliometry, Osmosis, End group
analysis, Ultra centrifugation, Sedimentation,
concept of‘K’ value, practical significance of
average molecular weight
09 15
TOTAL 24 50
6. LIST OF PRACTICALS:-
Practical will be performing in the chemistry laboratory as per academic schedule. Where the
students will perform following experiments individually.
1. To prepare polystyrene by bulk polymerization.
2. To calculate average molecular weight of polymer by Viscometers.
3. To determine acid value of oil/fatty acid.
4. To compute density of plastics.
5. To identify common plastics by flame test.
6. To determine the purity of different solvent, monomer & other chemicals.
7. To determine the hydroxyl value of Resins.
8. To determine Saponification value of Resins.
7. IMPLEMENTATION STRATEGY (PLANNING):
The Course shall be taught using proper sketches and models of various chemical compounds.
Underlying principles, laws shall be explained. Industrial applications of this Course with respect
to various sources, preparation methods, physical and chemical properties and applications of
these chemical compounds shall be explained to the students
1.Lesson Plan
3.Teaching Plan:
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication Publishers & Address
1 Bhal & Bhal Organic chemistry 14th 1995 S.c.Chand & Co. New
Delhi
2 Gowarikar Polymer science 18th 2001 New Age International
Delhi
3 F.W.Bilmeyer Text book of polymer
science
4th 2000 John wiley& sons, New
York
4 J. A. Brydson Plastics materials
3rd 1995
Butterworth-Heinemann, Oxford
5 Jerry March
Advanced Organic Chemistry
2nd 1992
John Wiley & Sons, N. Y.
6 K. J. Saunders
Organic Polymer chemistry
1th -
Chapman & Hal Publishers
9. QUESTION PAPER PATTERN:
Que.
No.
Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1 Any 6 out of 8
( 3 marks each)
18 Any 4 out of 5
(5 marks each)
16
2 Any 4 out of 6
( 4 marks each)
16 Any 1 out of 2
(6 marks each)
06
3 Any 2 out of 3
( 8 marks each)
16 Any 1 out of 2
(8 marks each)
08
4 Any 6 out of 8
(3 marks each)
18
5 Any 4 out of 6
(4 marks each)
16
6 Any 2out of 3
(3 marks each)
16
TOTAL 50 50 30
2.7.1. COURSE DETAILS:
Course : PL/CH Engineering Semester : II
Duration : 16 Weeks
Subject : Organic and Physical Chemistry Code : 160604
Group : C* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of
Instructions &
Periods per Week
No. of Papers,
Duration &
Marks
Scheme of Examination Scheme
L/Pr/Cr.
L P D T Cr NP Hrs Mks SSL Theory @T/W Pract. Oral Total
3 2 -- -- 05 01 03 100 30 70 25 50** -- 175 3 / 2 / 5
3. OBJECTIVES:
a) To develop an understanding and appreciation of both structure and chemical transformations
of organic molecules.
b) To learn and understand the fundamental principles/ basic concepts in physical chemistry that
govern the various chemical processing systems.
c) To understand the properties that describe solutions in terms of concentration, solute,
solvents and behavior of solutions
d) To summarize quantitative and qualitative effects of qualitative properties on a solution on
addition of a solute.
e) To study heterogeneous systems and phase rule and its significance. f) To expose the students to the basic practical techniques in organic chemistry.
4. COURES OUTCOMES:
1 Draw the structure of various organic molecules and write their IUPAC names.
2 Write the chemical reactions of different organic compounds and carry out
conversions of organic compounds.
3 Understand the various ways of expressing concentrations of solutions, concept of
buffer solutions and its significance
4 Derive the quantitative relation between dissolved solute and the various
qualitative properties.
5 Draw the phase diagram and explain the coexistence of different phases.
6 Identify the functional groups in the organic compound.
5. DETAILED CONTENTS:
SECTION-I
Organic Chemistry Chapter Content Hours Marks
1. 1.0 Fundamental concepts of organic chemistry: 1.1 Classification of organic compounds
1.2 Nomenclature of Organic Compounds
1.2.1 Functional Groups
1.2.2 Homologous Series
1.2.3 IUPAC System
1.3 Structure
1.3.1 Valency of Carbon
1.3.2 sp3, sp2, sp hybridization of Carbon
Practice:
1. Determination of melting point of solids and boiling points
of liquids
2. Detection of elements C,H,N,S halogen by Na-fusion test
04 08
2. 2.0 Fundamental concepts in organic reaction mechanism: 2.1 Inductive effect and electromeric effect
2.2 Resonance in Benzene
2.3 Bond Fission − Homolytic, Heterolytic and Free radical
fission
2.4 Carbocation and Carbanion
2.5 Types of Reagents – Electrophilic and Neucleophilic
2.6 Types of Organic Reactions – Substitution, Addition,
Elimination, Rearrangements.
03 07
3. 3.0 Study of Organic Compounds ─ Preparation,
Properties & Uses of following Compounds
3.1 Aliphatic Compounds
3.1.1 Methane, Ethane, Chloromethane, Chloroethane
3.1.2 Ethene, Ethyne
3.1.3 Methyl Alcohol, Ethyl Alcohol,
3.1.4 Acetaldehyde, Acetone
3.1.5 Formic Acid, Acetic Acid
10
20
3.2 Aromatic Compounds
3.2.1 Benzene, Toluene
3.2.2 Phenol Benzaldehyde, Benzoic Acid
3.2.3 Nitrobenzene, Aniline
Practice :
Detection of following compounds :
1. Ethyl alcohol 7. Oxalic acid
2. Urea 8. Phenol
3. Acetic acid 9. Aniline
4. Salicylic acid 10. Benzaldehyde
5. Citric acid 11. Nitrobenzene
6. Benzoic acid
07 15
TOTAL 24 50
SECTION-II
Physical Chemistry
Chapter Content Hours
Marks
4. 4.0 Solutions : 4.1 Definition, concentration (Molarity, Normality, Molality and
Mole fractions)
4.2 Ideal Solution
4.3 Raoult’s law for dilute solution
4.4 Theory of dilute solutions
4.4.1 Colligative Properties – Relative lowering of Vapour
pressure, Elevation of Boiling Point, Freezing Point Depression
4.4.2 Raoult’s law of relative lowering of vapour pressure
07 15
5. 5.0 Hydrolysis and buffer solutions : 5.1 Concepts of Acids and Bases – Lowry Bronsted theory,
Conjugate Acids and Bases, Lewis’ theory.
5.2 pH and pOH of solution, Buffer solution
5.3 Solubility product, hydrolysis, degree of hydrolysis, hydrolysis
constant, relation between hydrolysis constant and dissociation
constant
Practice :
1. Determination of pH of a solution.
2. Preparation of buffer solutions
3. Study of hydrolysis of salts
07 15
6. 6.0 Heterogeneous System: 6.1 Phase rule – Terms involved, statement, phase diagram of water
and sulphur system.
6.2 Nernst’ distribution law – calculation of partition coefficient,
deviation from Nernst’ distribution law, applications.
6.3 Colloidal state – Preparation, purification and properties of
colloidal solutions, stability and coagulation of colloids.
Practice :
1. Determination of partition coefficient to determine the
equilibrium constant for the reaction I-+ I2 → an aqueous
medium at room temperature by distribution method.
10 20
Total 24 50
6. IMPLEMENTATION STRATEGY (PLANNING): 1. Theory topics and practice experiments should be done simultaneously. This will help the
student to understand the topics.
2. Question papers for the periodical should cover all the topics which have been taught to test
the understanding.
3I
7. REFERENCE:
Sr. No. Author Title Publishers & Address
1. Raichura Paveri Organic Chemistry Sheth Publishers
2. Bahl and Bahl Organic Chemistry S.Chand & Co. New Delhi
3. P.L. Soni Organic Chemistry S.Chand & Co. New Delhi
4. Puri & Sharma Physical Chemistry S. Nagin & Co. Jullundar
5. Sharma & Sharma Physical Chemistry Vani Education Books, New Delhi
6. P.L.Soni Physical Chemistry S.Chand & Co. New Delhi
9. QUESTION PAPER PATTERN
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
`
3.1.COURSE DETAILS: Programme:- Plastics / Chemical Engineering Semester:- III Duration:- 16 weeks
Course:- Technology of Plastics Course Code:- 160504 Group:- C * Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of
Instructions and
Periods per week
Theory Paper
duration and
marks
Scheme of Examination Group Scheme
L P D T CR Np Hrs Marks SSL Paper T/W PR Oral Total L/P/CR
4 2 - - 6 01 03 100 30 70 25@ 50** - 175 C* 426
3. OBJECTIVE: 1) Introduction of manufacturing process, reaction mechanism, structure, and characteristics
properties &applications of various types of plastics.
2) To understand various test used to identify different types of plastics..
3) To understand compounding of plastics & curing of resins.
.
4. COURES OUTCOMES:
1 Identify thermoplastic and thermosets material
2 Identify opaque and transparent material.
3 Prepare thermoplastic and thermosets
4 Calculate bulk factor, moisture control, molecular weight, water absorption.
5 The students will learn details properties and uses of various plastics.
6 Classify the various polymers by testing them in the lab.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 History & Development 0f Plastics
1.1 Revision of polymers, its classification, Origin
of the Polymeric materials. 1.2 Introduction to Nano- particles, nano-tubes&
their applications in polymer science
04 06
2 General definitions, laboratory preparations 16 29
andcommercial manufacture (introductory level)
and structureproperties and applications of the
following plastic materials:
2.1 Polyethylene, Polypropylene. Polystyrene, High
ImpactPolystyrene, Expanded Polystyrene. SAN.
2.2 Poly(methyl methacrylate),Poly(vinyl alcohol),
Poly(vinyl acetate), Poly(vinyl Chloride), Polyvinyl
butyral Polyesters such as
Poly(ethyleneterephthalate),Polybutyleneterephthal
ate
2.3 Cellulosic – cellulose & its sources – cellulose
nitrate, cellulose acetate, cellulose acetate butyrate,
cellulose acetate, propionate, ethyl cellulose, methyl
cellulose, propionate, ethyl cellulose, methyl
cellulose,
3 Additives & their role in compounding with
examples Need of compounding
Plasticizers ,Heat and light stabilizers, fillers,
colorants, lubricants, extenders , flame retardants,
impact modifiers, blowing agents, viscosity
modifiers, antioxidants antistatic agent
12 15
TOTAL 32 50
SECTION-II
4 Engineering Plastics - General definition,
laboratory, commercial manufacturing process
(introductory level),structure, characteristics
properties & applications
4.1Acrylonitrile-Butadiene-Styrene, Polycarbonate,
PolyacetalsPolyamides such as Nylon 6, 66, 4 6, 6
10, 11, 12, Aramides
4.3Polyphenyleneoxide,
4.4UHMHDPE,PEEK
4.5Liquid crystal polymers (examples)
4.6Conducting polymers
20 18
5 Thermosetting Resins- Laboratory, commercial
manufacturing process (introductory level),
structure,
5.1Phenol Formaldehyde, Urea Formaldehyde,
Melamine
5.2Formaldehyde, Epoxy, Polyurethane,
unsaturated Polyester
06 16
6 Speciality Polymers- commercial manufacturing
process(Introductory level), structure,
characteristics properties & application
6.1Ethylene vinyl acetate, polysulfone, PPS,
Silicon,Fluropolymers- polyvinyl fluoride,
polyvinylidene fluoride,
06 16
TOTAL 32 50
6. LIST OF PRATICALS:- 1) Preparation of Novolac resin. 2) Preparation of resol resin.
3) To determine density of plastic material.
4) To identify plastics by flame & solvent test.
5) Preparation of Polystyrene by bulk polymerization.
6) To determine the melting point of plastics
7) To measure solution viscosity of polymeric material
8) To determine the bulk factor of the resin.
9) Preparation of urea formaldehyde.
7. IMPLEMENTATION STRATEGY (PLANNING):
The student will be able to identify various plastics by simple tests. The Term Work will be
based on scale in identifying different plastics, compounding technique and preparing
different type of plastics.
8. REFERENCE BOOKS:
Sr.
No. Author Title Edition
Year of
Publication Publishers & Address
1 J.A. Brydson Plastic Materials 17th 1999 Butterworth, London
2. Gowarikar Polymer Science 18th 2001 New Age International, New Delhi
3. Encyclopedia Plastic Materials - - -
4. A,S. Athalye Plastic Materials Handbook Volume - I 3 1995
Multitech Publishing Co.
Ghatk.
5. Ernest W. Flick Plastic Additives An Industrial Guide 1 1986
May 05 Publications, New Jersey
6. A. S. Athalye
Identification & testing of
Plastics 1st 1992 Multitech Publishing Co.
7. F. W. Billmeyer Textbook of Polymer Science 3rd 1984
Johnwiley& Sons, New
York
8.
Micacl L.
Berins
Plastics Engineering
Handbook (SPI) 5th 1991 Champman& Hall London, New York
9. QUESTION PAPER PATTERN:
Que.
No.
Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1 Any 6 out of 8
( 3 marks each)
18 Any 4 out of 5
(5 marks each)
16
2 Any 4 out of 6
( 4 marks each)
16 Any 1 out of 2
(6 marks each)
06
3 Any 2 out of 3
( 8 marks each)
16 Any 1 out of 2
(8 marks each)
08
4 Any 6 out of 8 18
(3 marks each)
5 Any 4 out of 6
(4 marks each)
16
6 Any 2out of 3
(3 marks each)
16
TOTAL 50 50 30
1 PROGRAM DETAILS:
Program: CH/PL/CE Semester: III
Course: Applied Mathematics Group : C*
Course Code : 160013 Duration: 16 Weeks.
2. TEACHING AND EXAMINATION SCHEME:
3. COURSE OBJECTIVES:
Applied Mathematics intends to teach students the concepts and principles of
Mathematics which can be applied to solve problems in Chemical/Plastic/ Civil
Engineering.
4. COURSE OUTCOMES: At the end of the course the students will be able to
CO.1 Integrate various expressions using concepts of inverse differentiation, partial
function, method of substitution CO.2 Calculate length of an arc,area,volume using Definite Integrals
CO.3 Evaluate problems on probability and differential equation of various types. CO.4 Solve numerical method based problems of engineering applications
5. CONTENTS:
SECTION-I
Sr.
NO.
TOPICS Hours Marks
1 INTEGRATION 1.1 Definition of integration as anti-derivative
1.2 Integration of standard functions
1.3 Integration of sum and difference of two or more
functions
1.4 Method of integration
Substitution
Partial fraction
Trigonometric transformation
Integration by parts
1.5 Definite Integration
Using properties
1.6. Application of Integration
Mean value
Root mean square value
Area
Volume
Centre of Gravity
Moment of inertia
16 32
2 PROBABILITY
2.1 Definition of random experiments, Sample space
2.2 Event, occurrence of event, types of event.
2.3 Definition of probability, addition and
multiplication theory of probability
2.4 Probability of Normal, Binomial , Poisson’s
08 18
Scheme of
Instructions and
Periods per week
Theory Paper
duration and marks Scheme of Examination Grp Scheme
L P D T CR NP Hours Marks SSL Paper T/W PR Orals Total L/P/CR
3 - - 1 4 1 3 100 30 70 25@ - - 125 C* 314
distribution
Total 24 50
SECTION-II
3 DIFFERENTIAL EQUATIONS
3.1 Order and degree
3.2 Formation of differential equation.
3.3 Variable separable
3.4 Reducible to variable separable
3.5 Homogeneous
3.6 Non Homogeneous.
3.7 Exact differential equation
3.8 Linear form
3.9 Nonlinear Bernoulli’s equation
3.10 Applications of Differential Equations
16 32
4 NUMERICAL METHODS
4.1 Newton Raphson , Bisection, Regula-falsi method
4.2 Solving simultaneous equation with 2 and 3
variables using Gauss elimination method, iterative
methods – Gauss seidal and jacobi’s methods
08 18
Total 24 50
6. TERM WORK:
One assignment on each topic consisting of problems covering all varieties, continuously
assessed by teacher & submitted by student at the end of term.
7. IMPLEMENTATION STRATEGY (PLANNING):
1. Teaching Plan
2. Tutorials
3. Assignments
8. REFERENCE BOOKS:
S. N. Author Title Edition Publisher & Address
1 Shri. S.P.Deshpande Calculus for Polytechnics Latest Pune Vidyarthi Graha
Prakashan Pune-30
2 Shri. B.M. Patel
Shri J.M. Rawal
Applied Mathematics Latest Nirali Prakashan
Mumbai
3 Dr. B.S. Grewal Higher Engineering
Mathematics
Latest Khanna Publishers 2/B,
Delhi-6
4 J.N. Wartikar,
P.N. Wartikar
A text book of Applied
Mathematics
Latest Pune Vidyarthigraha
Prakashan, Pune-30
S.S.Sastry Introductory methods of
Numerical analysis
Latest Prentice Hall of India –
New Delhi
M.K.Jain Numerical method for
Scientific and engineering
computation
Latest Wiley estern
9. QUESTION PAPER PATTERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
..
1. COURSE DETAILS:-
3. OBJECTIVES:-
Students will be able to:
(i) Understand the concept and principle of A.C. fundamentals, which can be applied to rectify electrical faults and acquire supervisory role.
(ii) Select the drive for a given application.
(iii) Draw and describe basic electronic circuit.
(iv) Draw and explain the characteristics of electronic devices.
Program : ME/CH/PE Semester : III
Duration : 16 Weeks
Course: Basics of Electrical & Electronics Code:160015
Group: Core (C*) Compulsory
2. TEACHING AND EXAMINATION SCHEMES:-
Scheme of Theory Paper Scheme of Examination Gr Scheme
instruction & duration & L/Pr/Cr
Periods Per Week marks
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
Paper
4 2 - - 6 1 3 100 30 70 25@ - 25** 150 C* 426
4. Course Outcome: Students will be able to:
1) Understand the basic concept of Electronic Devices and Circuits. 2) Understand the fundamental automation by using different transducers. 3) Perform different Experiments on electronic circuit and measure its
characteristics (voltage, current and Frequency) 4) State the fundamental concept of Electrical Technology 5) Understand the concept of Single phase and three phase Electrical circuit 6) Classify electric motors and drives use for industrial applications
5. DETAILED CONTENTS:- SECTION I
Chapter Content
Hours Marks
1 Basic concept and principle of Electrical Engineering
1.1 Electricity fundamentals, Ohm's Law, Resistance in series
and parallel 06 08
1.2 Kirchhoff’s law, Faraday’s Laws of Electromagnetic Induction
1.2 A.C. fundamental
Concept of 1φ & 3φ AC Supply, P.F. Active & Reactive Power
(Simple numerical)
2 D.C.- Motors
04 06
2.1 D.C. Motors working Principle
2.2 Types of D.C. Motor.
2.3 Characteristics & Applications.
3 Transformer
06 08
3.1 Working Principle (simple numerical)
3.2 Construction.
3.3 Core type & Shell type transformer.
3.4 EMF Equation (simple numerical).
3.5 Turn ratio, Current ratio & Voltage ratio
3.6 Concept of Auto transformer & 3 φ transformer
4 A.C. Motors 06 10
4.1 Classification
4.2 3φ Induction Motors Principle, construction, , Types &
Application, Starting and control IM and Capacitor start
Motor
4.3 1φ Induction Motors
5 Electrical Drives 04 10
5.1 Introduction of Electrical Drives and advantages
5.2 Classification
5.3 Selection of Drive, Introduction to VFD
5.4 Drivers: Coupling, rope and chain drivers, Gear drivers.
6 Electrical Heating
06 08
6.1 Principle of Electrical Heating.
6.2 Resistance Heating, Induction Heating & di-electric
Heating Principle
7 Generation of Electricity
7.1 Basic principle of power Generation
7.2 Different Power Plants
Total
32 50
Section -2 : Electronics
Chapter
Content
Hours
Marks
1 Introduction To Electronics Devices
07 09
1.1 Conductors, Semiconductors, Insulators.
1.2 Electronic components: Resistor, Capacitor and Inductors
1.3 Semiconductor: Intrinsic and Extrinsic
1.4 Diode PN junction diode- symbol, Working,
Characteristics, Applications
1.5 Zener diode - symbol, Working, Characteristics, bipolar
junction transistors (BJT), characteristics(C-E Configuration
only)
2
06 09
2.1 Power devices silicon control rectifier (SCR), DIAC and
TRIAC, Symbol, working and characteristics
2.2 Photo devices: photodiode, phototransistor, symbol and
working, segment display
3 Rectifiers and filter circuits
03 06
3.1 Rectifier: Half wave, full wave and bridge types circuit, Wave
form and working
4 Amplifier and Oscillator
06 09
4.1 Single stage transitor Amplifier in C-E configuration, Circuit,
wave form and frequency response.
4.2 Two stage transitor Amplifier, R-C coupled
4.3 Principle, circuit and working of R-C phase shift oscillator.
5 Transducers
04 06
5.1 Transducers: Temperature, pressure and displacement.
6 Digital Electronics
06 11
6.1 Study of logic gates (AND, OR, NOT, NOR, NAND) Symbols
and truth table.
6.2 Study of flip-flop: J-K flip flop
6.3 Study of working principle of following with the help of block
diagram:
Multiplexer(4:1), Demultiplexer(1:4) and Decade counter
using J-K flip flop
6.4 Introduction and application of microprocessors and
microcontrollers in Mechanica/Plastics/chemical Industry.
I)Pressure control ii) Temperature control
TOTAL
32 50
6. PRACTICE: Electrical (Any five experiments)
1. Kirchhoff‟s Current law 2. Kirchhoff‟s Voltage law 3. 3-Ammeter method 4. 3-Voltmeter Method 5. Speed load characteristics of dc shunt motor 6. Load test on 1-phase transformer 7. Star Connection Circuit 8. Delta connection circuit 9. Study of 1 phase induction motor 10. Study of electric heating Electronics (Any five experiments)
1. Study of electronic components.
2. Study of P-N junction diode characteristics
3. Study of Zener diode characteristics
4. Study of transistor characteristics (CE) configuration.
5. Study of Diac characteristics
6. Study of rectifiers
7. Frequency response of single stage RC coupled CE amplifier
8. Study of RC Phase shift oscillator
9. Study of RTD thermistor characteristics
10. Study of logic gates.
7. IMPLEMENTATION STRATEGY (PLANNING):-
The syllabus is taught as per the lesson plan Using charts and demonstration of machines, devices & circuits in the electrical &
electronics laboratories.
8. REFERENCE BOOKS:-
Sr. Author Title Edition Year of Publisher
No. publishing & Address
1 B.L.Thereja (Vol Electrical 3rd 2002 S.Chand &
1,2) technology company
2 V.N.Mittal Basic 9th 1997 Tata
elect.engg. Megraw hill
3 Samarjit Ghosh Fundamental 1st 2003 Practise hall
of electrical India
&
Electronics
engg.
4 V. K Mehta
Basic
Electr
onics
S.Chand and Company
5 R.P Jain
Digital
Electr
onics
TMH Publications
9 QUESTION PAPER PATTERN
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
3.4.COURSE DETAILS:
Program: Plastics Engineering Semester: III Duration: 16 Week
Course: Plastic Moulding Techniques Code : 160505
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction & Periods per week
Theory paper
duration &
Marks
Scheme of Examination Group Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory Tw PR OR Total 4 2 - - 6 01 03 100 30 70 50@ - 50** 200 A* 426
3. OBJECTIVES:
The student will be able to manufacture articles by using following machines:
1) To learn compression molding and transfer molding processes.
2) To learn manufacturing articles by injection molding process.
3) To learn rotational molding process.
4) To understand trouble shouting in above processes & processes parameters controls.
5) To prepare a laminate by hand laminate technique.
6) To manufacture of different foams using different materials.
4. COURES OUTCOMES:
1 Define compression molding, transfer molding and injection molding process.
2 Express principle of casting, hand layup, laminations and foaming methods
3 Discuss foaming process, lamination of plastics and FRP process
4 Detect molding defects of various moluding process.
5 Determine bulk factor, curing time, molding pressure, drying time of plastic materials
6 Create Injection molded products, thermoset’s product, FRP sheet, Polyurethanefoam, andprepare lamination for above products.
3. DETAILED CONTENTS:
SECTION-I
CHAPTER CONTENT MARKS HOURS
1 1.0 Compression moulding: 1.1 Basic process and molding cycle
1.2Various grades of molding compound
1.3 Effect if bulk factor, flow properties, curing time,
temperature and pressure on molding cycle effects of pre-
heating and performing
1.4 Limitations of compression molding
1.5Trouble shooting: defects, causes and remedies.
15 10
2 2.0 Transfer moulding: 2.1 Basic process and molding cycle 2.2 Merits and demerits of process 2.3 Types & integral pot and auxiliary ram process 2.4 Transfer temperature and molding temperature 2.5 Transfer pressure and molding pressure
2.6 Effect of temperature, pressure and curing time
2.7 Trouble shooting & defects, causes and remedies.
15 10
3 3.0Rotational molding: 3.1 Basic process and materials
3.2 Effect of speed and temperature on article wall thickness
3.3 Advantages and disadvantages of process
3.4 Troubleshooting & defects, causes and remedies.
10 06
4 4.0 Foaming process: 4.1Principle, materials, additives
4.2 Foaming agents
4.3 Structural foam molding
4.4 Expanded bead styrene foams
4.5 Polyurethane foams
4.6 Low & high process
10 06
TOTAL 50 32
SECTION II
5 5.0 Injection molding: 5.1 Basic process and molding cycle
5.2 Merits and demerits of process
5.3 Details of about drying time, melt temperature, mould
Temperature, injection speed & other parameters of
following resins: ABS, Nylon 6, 66, PBT, PC, LDPE, PET,
POM, PP, PS, PVC, SAN, PEI, etc.
5.4Various process parameters like temperature, pressure,
injection rate, hold on time etc. and their influence on the
product quality of a bove resins.
5.5 Injection molding of thermosets & process parameters.
5.6 Reaction injection molding & process parameters.
5.7 Thin walled molding, co-injection & Gas Assist
injection molding
30 18
5.8 Importance of purging materials & purging.
5.9 Troubleshooting & defects, causes and remedies.
6.0 Laminates: 6.1 Basic process and materials
6.2 Types & high pressure and low pressure process
6.3 Production of industrial and decorative laminates
6.4 Applications of laminates.
06 04
7 7.0 FRP techniques: 7.1 Resins and reinforcing materials
7.2 Molding process & hand lay-up and spray lay-up
process
7.3 Filament winding
7.4 Sheet molding compound and bulk molding compound
7.5 Application
7.6 Trouble shooting.
06 04
8 8.0 Casting: 8.1 Basic process, cell cast, Pressure gelation, automatic
dispenser ¢rifugal casting.
8.2 Solvent casting
8.3 Effect of various ingredients
08 06
TOTAL 50 32
4. LIST OF PRACTICALS :-
1) Visit to compression molding industry.
2) Visit to laminate manufacturing industry
3) Visit to transfer molding industry
4) Visit to rotational molding industry
5) Visit to foam manufacturing industry
6) Study injection molding process
7) Visit to laminate manufacturing industry
8) Visit to FRP manufacturing industry
9) Visit to Casting of plastic industry
7. IMPLEMENTATION STRATEGY (PLANNING):
The student will learn about different processes used in plastics for manufacturing different
products. Term Work will be based on practicals.
1) Lesson plan
2) Teaching plan
8. REFERENCES BOOKS:
Sr.
No. Title Author Edition
Year of
Publication
Publishers &
Address
1. Compression and Transfer Moulding Bikales 2 1986 -
2. Injection Moulding Rubbin 3rd
.
1992
John wiley&
sons, London
3. Injection Moulding M.V. Joshi 5t h 1994
Macmillian
India
4. SPI Handbook 2nd 1980
Vanoscarand
Publication
5. Plastic Processing Frados 4th 1990 -
9. QUESTION PAPER PATERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 3 out of 4 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
3.5.1 COURSE DETAILS:
Program: Plastics Engineering Semester: III Duration: 16 Week
Course: Plastics Processing Machine Course Code : 160506
Group: A*
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction & Periods per week
Theory paper
duration &
Marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory Tw PR OR Total 4 2 - - 6 01 03 100 30 70 50@ - 50** 200 426
3. OBJECTIVES:
Course student will be able to understand the following:
1) Various mechanical instrumentation and control for injection moulding, compression, transfer,
rotational machines.
2) Knowledge of above all moulding machines & their construction.
3) Knowledge of different parts of machines, their working & functions.
4) Details of various supporting auxiliary equipment and service lines.
4. COURES OUTCOMES:
1 Select various mechanical instrumentation & control for injection molding.
2 Classify heating & cooling system in molding techniques
3 Express types of injection molding machine.
4 Design various auxiliary equipment used in molding techniques.
5 Evaluate L/D ratio, Compression ratio & estimate shot capacity & Cost of Injection
molding.
6 Explain working principle & functions of all plastic molding machine, High speed
mixture grinder, Hydraulic circuit & other equipment’s.
5. DETAILED CONTENTS:
SECTION-I
CHAPTER CONTENT MARKS HOURS
1 1.0 Instrumentation : 1 1 Elementary ideas about mechanical instrumentation
and control
1.2 Basic ideas about detector/transducer, modifying /
amplifying and indicating/recording/registering devices
1.3 Mechanical details about instrument used for
measurement of pressure, flow, level and temperature
08 04
2 2.0 Equipments for Compression and Transfer molding:
2. I Various types of presses & applications and selection
2.2 Press specification
2.3 Study of drive, actuation and clamping
2.4 Heating and cooling systems
2.5 Automatic plants & automatic feeding and stripping
systems
2.6 Hydraulic circuits for ram speed control
2.7 Pre-heater and drying machines
2.8 Equipments for pre-forming
2.9 Equipments for mixing and compounding
2.10 Screw transfer machines
2.11 Study of feed systems, screw and plasticizing systems
2.12 Plant safety & general safety aspects, interlocked
safety devices, mould safety devices
30 12
3 3.0 Equipments for Rotational Moulding:
3.1 Batch type machines
3.2 Continuous type machines
3.3 Study of biaxial drive
3.4 Heating and cooling systems
12 08
TOTAL 50 24
SECTION II
4 4.0 Auxiliary Equipment
4.1 Hopper Drier, Dehumidifier, Hopper loader,
Automatic material conveying system Feeders,
Volumetric/Gravimetric.
4.2.Compounding and Blending devices-High Speed
Mixer, Two Roll mill,Banbury Mixer(Intensive mixer),
Equipments for mixing Drum Mixer,
Sigma/Ribbon,Blender,Planetary, mixer, Kneader mixer.
4.3. Other equipment-Mould temp controller, Blender,
Grinders, Pulverisers and Compressors,. Hot Runner
Control, Agglomerates.
4.4. Cooling towers and Chilling Plant lines and Service
Lines- Significance and Usage.
20 09
5 5.0 Details of Injection Moulding Machine : 5.1 Types of machines & Plunger and Screw types, single
stage and two stage machines, Inline and Pre-plasticizing
machines
5.2 Injection unit & constructional and design features of
hopper, barrel non-return valves, screws and nozzles
,heaters, screw profiles, L/D ratio, Compression ratio etc.
5.3 Clamping unit & characteristics required by a clamping
device hydraulic (direct) and toggle (indirect) locking
system & their characteristics, design & comparison
5.4 Injection moulding machine specifications , clamping
side and injection side specifications, estimation of shot
capacity, plasticizing capacity and clamping capacity
5.5 Hydraulic control circuits for injection and clamping
unit 5.6 Injection moulding machines for thermo sets & major differences in design of screw, barrel and nozzle, temperature control. 5.7. Advantages of Tie-Barless Machine and Micro
Processor Injection Molding Machine.
5.8 Equipments for reaction injection molding
5.9 Safety aspects of injection molding equipments.
30 15
TOTAL 50 24
6. LIST OF PRACTICALS
Practical will be performed in the Plastics workshop as per academic schedule. Where the
students will perform following experiments individually.
1. Demonstration of basic mechanical control, pressure, and flow measuring devices.
2. Demonstration of Hand injection molding machine.
3. Demonstration of Mechanical Compression Press.
4. Demonstration of Hydraulic Press and study of its hydraulic circuits..
5. Demonstration of High Speed Mixer.
6. Demonstration of Grinder.
7. Demonstration of Screw Injection Molding Machine and study of its pneumatic hydraulic
circuits.
8. Demonstration of Rotational Molding Machine.
9. To find out simulated faults and fault detection.
10.Visit to Molding Machine Manufacturing Industries.
7. IMPLEMENTATION STRATEGY (PLANNING):
Students will be made conversant with the compression, transfer, roto-molding equipments. They
will understand the basic assembly and various parts of injection molding machine. They will be
able to find out various stimulated faults.
1) Teaching Plan
2) Lesson Plan
8. QUESTION PAPER PATERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 3 out of 4 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
3.6.1 COURSE DETAILS:-
Program: Plastics Engineering Semester: III Duration: 16 Week
Course: Strength Of Materials Course Code : 160134
Optional
Group: C
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
04 02 - - 06 01 03 100 30 70 50@ - - 150 426
3. OBJECTIVE:
Strength of materials is fundamental engineering subject which gives idea about concept of
stresses and strains in elastic materials, their properties and mechanical behaviour under
different conditions of loading. Also this subject is a prerequisite subject to higher-semester
subjects like, Plastic Mould Design
4. OUTCOMES:
1) Define & distinguishes different types of Stresses
2) Understand the stresses under different condition of loading /forces
3) Solve the SFD & BMD diagrams for given Load on beam
4) Analyze and design structural members subjected to tension, compression, torsion,
bending & combined stresses using fundamental concepts of stress ,strain and elastic
behaviour
5) calculate the stresses in a beam & shaft
6) Perform Engineering work in accordance with ethical & economic constraints related to
the design of structures and parts
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 SIMPLE STRESSES & STRAINS
1.1 Definition of rigid body, plastic body and
elasticity
1.2 Definition of strain, stress, modulus of
elasticity
1.3 Classification of stress, strain.
1.4 Deformation of body due to axial load
1.5 Deformation of body of varying c/s due to
axial load, max. stress and min. stress
induced (no tapering sections)
1.6 Stresses in bars of composite section.
1.7 Temperature stress and strain, coefficient of
thermal expansion
1.8 Temperature Stress in bars of composite
section.
1.9 Shear stress, complementary shear stress,
state of simple shear, modulus of rigidity
08 12
2 ELASTIC CONSTANTS
2.1 Definition of lateral strain, Poisson’s ratio.
2.2 Change in lateral dimensions
2.3 Volumetric strain due to axial force and
change in volume
2.4 Bi axial and Tri axial stresses and
volumetric strain
2.5 Definition of Bulk Modulus, change in
volume
2.6 Relation between Modulus of Elasticity
Modulus of rigidity and bulk modulus
06 08
3 STRAIN ENERGY
3.1 Types of loading – gradual, sudden &
Impact load
3.2. Definition of strain energy, modulus of
resilience and proof resilience
3.3 Comparison of stresses due to gradual load,
sudden load and impact load. Instantaneous
stress induced in the body
3.4 Strain energy stored due to gradual, sudden
& impact load in the body
05 08
4 PRINCIPAL PLANES AND STRESSES 4.1 Stresses on oblique plane i.e. normal stress
and tangential stress
4.2 Definition of principal planes and principal
stresses
4.3 Principal planes and principal stresses due to
Biaxial Stress System (Analytical and graphical
method)
4.4 Principal plane and principal stresses due to
complex stress system (Analytical and graphical
method)
07 12
5 MOMENT OF INERTIA
5.1 Concept of moment of inertia M.I. of plane
areas such as rectangle, triangle, circle,
semicircle and quarter circle
5.2 Parallel axis and perpendicular axis theorem
M.I of composite sections, built up sections,
symmetrical and unsymmetrical sections, radius
of gyration polar moment of inertia
06 10
TOTAL 32 50
SECTION-II
6 SHEAR FORCE & BENDING MOMENT
DIAGRAMS
6.1Definition of Shear
Force and Bending Moment
Force , relation between SF
& BM and Load.
6.2 .SF & BM Diagram for
Simply supported,
6.3 Cantilever, and Over
Hang beams subjected to
combination of Point Load,
6.4 Uniformly Distributed
Load.
10 14
7 BENDING STRESSES IN BEAMS
7.1 Concept of pure bending, Theory of Simple
Bending, assumptions in Theory of Bending,
Neutral Axis, Bending Stresses and their nature,
Bending Stress Distribution Diagram, Moment of
Resistance of flitched beam sections
7.2 Application of theory of bending to
Symmetrical and asymmetrical beam sections.
06 10
8 DIRECT AND BENDING STRESSES.
8.1 Concept of direct (concentric) and eccentric
load.
05 08
8.2 Uniaxial and Biaxial bending of short
compression member
8.3 Stress distribution across the section,
resultant stress, condition for no tension, middle
third rule, core of the section.
9 TORSION
9.1 Definition of torsion,
theory of pure torsion,
Assumptions, equation of
torsion, angle of twist,
torsional rigidity, polar
section modulus, ,
9.2 Torque transmitted by shaft
Strength of shaft and stiffness of shaft
9.3 Power transmitted by the shaft, design of shaft
06 10
10 STRESSES IN SHELLS:
10.1 Definition of thin & thick shells.
Stresses in the
walls of thin cylindrical
shells due to Internal
pressure, circumferential
(hoop) & longitudinal
stresses
10.2. Change in dimension,
change in volume due
to internal Pressure
Thick cylindrical shell,
Lame’s equation
05 08
TOTAL 32 50
5. LIST OF PRACTICALS:
1) Study of Universal Testing Machine & Extensometer
2)Tension test on standard mild steel specimen
3) Tension test on standard tor steel specimen
4) Shear test on standard mild steel specimen.
5) Izod Impact test
6) Brinell’s Hardness test
7) Bend test on bars and flats.
8) Transverse test on beam
9 ) Deflection test
10)Graphics (Mohr’s Stress Circles Minimum 6
6. IMPLEMENTION STRATEGY (PLANNING):
Teaching Plan
Model
REFERENCE BOOKS:
Sr. No.
Author Title
Edition Year of Publisher & Address.
Publication
1 Khurmi R.S. Strength of Latest 2004 S.Chand & Co. Mumbai
Materials
2 Ramamurtha Strength of Latest 2003 Dhanpatrai Pub. 3917,
M Materials New Delhi
R.Narayanan
3 S S Strength of Latest 2005 Vikas Publishing House
Bhavikatti Materials pvt ltd.
New Delhi-14
4 K Srinivas Strength of Latest 2003 Central Techno
Rao Materials Publications
R M Kasare Nagpur-10
5 S B Mechanics of Latest - Charotar Publishers.
Junnerkar Structures
Vol-1
8. QUESTION PAPER PATTERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
3.7. COURSE DETAILS:-
Program: Plastics Engineering Semester: III
Duration: 16 weeks
Course: Stress Management Code: 160016
Group: M Optional
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
- 2 - - 2 - - - - - - - -- --- 022
3. COURSE OBJECTIVE:
1. To provide basic technique and practice of yoga.
2. To provide basic understanding of principles embodied in the Yoga sutras.
3. To aware the importance of yoga in day to day life.
4. COURES OUTCOMES:
C205.1 To Demonstrate Yoga practice.
C205.2 To Develop physical competency and mental concentration.
C 205.3 To Increase efficiency, concentration, inner power and enhance the spiritual power
for Improving Learning Skill.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1. HISTORICAL BACKGROUND AND YOGA
LEARNING :
i) Yoga in Vedas
ii) Yoga and its Principles
iii) Consciousness
iv) Yoga approach and Scientific view
v) Pranayama: Breath Control, Breath and Postures,
Rhythmic Breathing
vi) Controlling the Body, Mechanism of Body: Kriyas
and its high Therapeutic value.
vii) Body as understood in its frame work systems and
structure:.Asanas Cultural
and Relaxation Asanas -
viii) Muscles strength, Muscular coordination strength
of Immune system
ix) Relation and Reflection techniques Shavasana
Shakshi Bhavanam.
x) Bandhas and Mudras.
xi) Depth of perception and expansion of awareness
xii ) Gross level Muscular stretches
xiii) Subtle level Respiration changes and normalizing
breath
10
2 2.MEDITATION AND ITS TECHNIQUES:
Meditative postures and kinds of Meditation
Bodily Benefits Lower Blood Pressure ,lowers the
levels of blood lactate,
improves the immune system, increases body vitality,
controls insomnia and increases
overall health of the body
Violence Free Society Meditation develops
happiness, contentment and
calmness. When increasing number of people practice
meditation, it has a calming effect
on the environment. This is a potent way to achieve a
violence free society.
Mental Benefits Emotional stability, anxiety
decreases, anger reduces,
happiness increases, and intuition develops clarity and
peace of mind, induces ability to
focus, and reduces tension and fear.
Value Based Society The effects of meditation
include happiness, respect for
the environment and others, appreciation of diversity
10
in nature, a strong sense of social
values. These qualities an individual level, helps
develop a value based social system.
Spiritual Growth Consciousness evolves, meditation
brings harmony in
creation, personal transformation, realization of SELF
Trusting, Happy and Content Society These are the
objectives of any society.
Meditation empowers a society to achieve these
qualities.
3 3. ART OF LIVING
1. Sudarshan Kriya
2. Life Skills
3. Ancient Wisdom
4. Practical knowledge to deal with the daily
challenges of life
5. Interactive exercises
6. Dealing with your emotions
7. Improving Communication skills and Relationship
08
4 4. STRESS MANAGEMENT FOR STUDENTS
Stress management techniques:
1. Time management techniques
2. Organization techniques
3. Create a study environment
4. Memorization techniques
5. Be an Optimist
6. Sleep Well
7. Study Techniques
04
TOTAL 32
6. IMPLEMENTATION STRATEGY AND PRACTICE SKILL
1. The students will be performing practice sessions covering above topics.
2. Live demonstration along with content delivery sessions will be conducted.
3. The lecture room/ Hall separately will be assigned batchwise as per Time Table for
Male (Boys) and Female(Girls) as where an applicable depending upon relevant topics.
4. The materials/ Items required example Yoga Matt/ Chatai/corresponding matt / towels /
chadar are to be brought by students only for particular topics.
7.0 BOOK LIST:-
1. The Yoga Sutra of Patanjali M.R.Yardi, Bhandarkar Oriental Research Institute, Pune
2. Indian Philosophy by Dr. S. Radhakrishanan
3. Introduction to Indian Philosophy by Dutta & Chatterji
4. Outlines of Indian Philosophy by Hiriyanna.
8.0 Book for reference
1. The Yoga system of Patanjali, James, Hougton , wood.
2. Yoga a sutras of Patanjali Sadhana pada with Exposition of Vyasa
3. Light of Yoga (on Yama Niyama) by B.K.S. Iyenger, Iyenger Institute Pune
4. Hatha Yoga Pradeepika Yogi Swatmarama
5. Science of Yoga by I.K.Taimini
9.0 WEB REFERENCES:
1. http://www.artofliving.org
2. http://www.bkwsu.org
3. http://www.theyogainstitute.org
4. http://www.managingstress.com
The above subject will be taken by concerned expert in the field/ relevant to
performance / performing practices,
02 credits are equivalent to (02 hours) practice session. Attendance and performance
is mandatory for granting the term and earning the credits as per attendance rule.
Sr. No. Course Name & Code
Scheme of Instructions and
Periods per week
TheoryPaper
Duration &
Marks
Scheme of Examination Gr Scheme
L/Pr/CR
L P D T Cr Hrs Mks SSL Paper T/W PR OR Total
4.1 Basics of Mould Design
(160508)
3 - 4 - 7 04 100 30 70 50@ 50** 200 A* 346
4.2 #Hydraulics, Pneumatics & System Control
(160510)
3 2 - - 5 03 100 30 70 50@ -- 50** 200 A* 325
4.3 Polymer Composites ,Blends & Alloy
(160511)
3 1 4 03 100 30 70 25@ 50** - 175 A* 314
4.4 #Plastics Product Design and Testing
(160512)
4 2 - - 6 03 100 30 70 50@ 50** - 200 A* 426
4.5 Elastomer Technology
(160513)
3 - 1 4 03 100 30 70 25@ - 25** 150 A 314
4.6 Additives & Compounding of PLASTIC
(160514)
3 1 4 03 100 30 70 25@ -- -- 125 A 314
# Elective Subjects (any One)
4.7 #CAD,CAM,CIM
(160515)
2 3 - - 5 03 100 30 70 50@ 50** 200 A* 235
4.8 #Metrology & Quality Control
(160509)
3 2 - - 5 03 100 30 70 50@ 50** - 200 A* 325
Total 22 6 4 3 35 No. of
papers*=5
210 490 275 200 75 1250
TOTAL PERIODS = 35 TOTAL MARKS = 1250
Shri Vile Parle Kelavani Mandal
SHRI BHAGUBHAI MAFATLAL POLYTECHNIC
TEACHING AND EXAMINATION SCHEME
PROGRAMME: PLASTICS ENGINEERING SEMESTER :IV W.E.F Batch Admitted JUNE 2016
*Compulsory, ** Assessed by Internal Examiner and External Examiner jointly, @ Assessed by Internal Examiner only- ,# Award Winning Course, L-Lecture Period ,P-Practical period ,D-Drawing Practise ,T-Tutorial, Cr-Credit ,SSL-Sessional, TW-Term Work, PR- Practical , OR Oral ,,Gr- Group ,B-Basic ,C-Core ,A-Application ,M-Management.
HOD PRINCIPAL
4.1. COURSE DETAILS:-
Program: Plastics Engineering Semester: IV
Duration: 16 weeks
Course: Basics of Mould Design Code: 160508
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 04 07 01 04 100 30 70 50@ 50** --- 200 347
3. COURSE OBJECTIVE:
To provide basic understanding of compression & Transfer molds.
To explain various mold components & their assembly of compression& transfer molds.
To explain various types of mold heating in compression and transfer mold
4. COURES OUTCOMES:
1 Know different types of compression moulds used commonly.
2 Design & draw compression molds & transfer molds
3 Understand different techniques to produce complex articles.
4 Distinguish various heating systems employed on the mould.
5 Classify different types of ejection systems.
6 Describe different types of feeding systems employed on transfer mould.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 COMPRESSION MOLD 1.1Design of positive mould, Semi positive mould flash mould, hand moulds and single and multi cavity mould, Introductory knowledge of three plate mould.
1.2 shrinkage allowance and draft allowance 1.3 Standard components of compression mould&
typical designs 1.4 Cores and inserts 1.5 Calculations for depth of cavity and number of
cavities required 1.6 Ejector system selection & location.
14 15
2 TRANSFER MOLD 2.1 Design of integral pot and auxiliary ram type moulds. 2.2. Typical Design of standard moulds part like transfer Pot, transfer plunger, Sprue bush, Runner and Gate. 2.3 Types of Sprue and gate. 2.4. Gating systems employed in transfer moulds&
balanced runner systems.
2.5 Simple calculations for transfer pot, transfer plunger,
transfer pressure,
2.6.Mould for article with undercuts & split mould
actuation techniques. Mould with side core
18 15
3 MOULD HEATING: 3.1 Steam Heating 3.2 Thermic Fluid Heating 3.3 Electrical heating & resistance ,capacitance & inductance heating 3.4 Types of heater.
16 20
TOTAL 48 50
SECTION -II
4. MOLD DESIGN : Practices:
1.Compression moulds for simple articles consisting of
assembly and detail of drawings.(Two Sheets)
2.Multi Cavity mould 3. Mould with side core 4.Moulds for article incorporating inserts 5.split moulds 6.Three plate mould 7. Transfer mould integral pot and or auxiliary ram type
64 50
6. IMPLEMENTATION STRATEGY (PLANNING):
1. Shall comprise of design and drawings of moulds & its components.
At least six exercises given to student to draw in the class.
Practical Examination shall consist of an oral based-on the theory and term work.
Teaching Plan.
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication Publishers & Address
1 J.H. Dubois Plastic Mould
Engineering 1st 1965 Van Naslrnad Reinhold Company, New York.
2
LaszlaSors &
Imrblaze
Plastic Mould
Engineering
2nd 1989
Headinton Hill Han
Oxford, 4&5 Fitzroy
square London WI
3
Herbert Rees Mold Engineering 2nd 1994
Hanser Publishers,
Munich,
4 Herbert Rees Design calculation for compression mould
2000 Machinery publications, Yellow series,UK
9. QUESTION PAPER PATTERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
4.2.COURSE DETAILS:-
Program: Plastics Engineering Semester: IV
Duration: 16 weeks
Course: # Hydraulic Pneumatics & System Control Code: 160510
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 02 05 03 100 30 70 50@ 50** 200 325
3. OBJECTIVE: In a position to study functions of various components.
In a position to select appropriate components.
In a position to study relative merits and demerits of the components.
In a position to design the circuit
4. COURES OUTCOMES:
1 Draw Symbol used in Hydraulic & Pneumatic System
2 Distinguish the difference between Hydraulic & Pneumatic System,
electromechanical valve & servo valve.
3 In a position to Understand electrical control component and touch screen
programme.
4 Identify and apply the basic properties of mass, specific gravity, and density.
5 Classify the valve used in hydraulic system.
6 Develop efficient Hydraulic Circuit
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 Fluid mechanics
3.1.Fluid properties: such as density mass density,
weight density, viscosity, surface tension ,
capillary, compressibilty,vapour pressure.
3.2.Fluid Pressure: Pascal’s law, concepts of static
pressure, pressure head, total pressure,
atmospheric pressure, absolute pressure and
gauge pressure. Measurement of flow pressure
& flow pressure drop, positive and negative
pressure.peizometer tube, simple and
differential manometer.
3.3. Flow of fluid :Laminar and turbulent flow,
critical velocity , energies of flowing fluid,
Bernoulli’s theorem and application.fluid tubes,
connector &other fittings.
8 18
2 Basic of Pneumatics :
1.1 define valve , types of valve, direction control
valve, pressure and flow control valve
1.2 advantage and limitation of pneumatic systems,
pneumatic circuit element
1.3 Types of compressor & selection , FRL unit
1.4 Linear actuator ( single & double)
1.5 Air Motor.
6 12
3 Oil Hydraulics :-
1.1 hydraulic circuit element & symbol
1.2 Pumps and types (Vane pumps, piston pumps,
gear pumps)
1.3 Pressure control valve, Flow control valve,
directional control valve
1.4 Linear actuator, Rotary actuator & its type
1.5 Oil seal & types , reservoir construction and
accessories
1.6 Simple Hydraulic circuits & sequential circuit,
counter balanced circuit , meter in, meter out
and bleed off circuit
10 20
TOTAL 24 50
SECTION-II
4 Advance Hydraulic valve:
1.1 Solenoid valve, on off solenoid valve with
spool control, non feedback proportional valve
1.2 Servo valve, digitally control servo valve.
1.3 Control valves, closed loop proportional valves.
08 16
5 1.1 Torque motor, nozzle and flapper assembly,
main stage assembly,
1.2 Amplifier, ramp modules,
1.3 Transducers and types of transducers
06 12
6 Advanced control techniques
1.1 Position, velocity and acceleration, derivatives
and integrals
1.2 (P+ D) Proportional + derivatives control, PI &
PID control
1.3 Programmable logic controller, basic
component of PLC control
1.4 Human Machine Interfacing and interfacing
device, touch screen.
10 22
TOTAL 24 50
6. LIST OF PRACTICALS:
1) Study of various pneumatic circuit elements
2) Study of various pneumatic circuits
3) Study of various hydraulic circuit elements
4) Study of hydraulic circuit
5) Study of different types of pneumatics valve & its operation
6) Study of different types of Hydraulic valve & its operation
7) Study of FRL units
8) Study of fundamentals & closed loop mechanism
9) Study of PI, PD & PID controller
7. IMPLEMENTION STRATEGY (PLANNING):
1. Demonstration Practical will be performing in the plastics laboratory as per the schedule
2. Practical Examination: shall consist of an oral based on the term work.
3. Teaching plan
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers &
Address
1 Manual Of Sperry Vickers 8th 1974 Speey rand
corporation troy
Michigan.
2 S.R.
Mahajan
Oil hydraulics
system(Principal &
Maintenance)
8th 2005 Tata Mc graw Hill
3 R.K .
Bansal
Fluid Mechanics &
Hydraulics
2001
4 S.R.
Mahajan
Pneumatics system(Principal
& Maintenance)
14th 2005 Tata Mc graw Hill
9. QUESTION PAPER PATTERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total 50 50 30
4.3 COURSE DETAILS:-
Program: Plastics Engineering Semester: IV
Duration: 16 weeks
Course: Polymer composite, Blends and alloy Code: 160511
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
3 - - 1 4 1 3 100 30 70 25@ 50** -- 175 314
3. COURSE OBJECTIVE:
1. To provide the knowledge of need of new blends.
2.To get latest information about new polymer blends.
3.To learn how to design polymer blends
4. To study the basic manufacturing process of polymer blends and alloys
5 To be aware with recycling of plastics,& manufacturing , testing of composites.
4. COURES OUTCOMES:
1 Understand how to do literature survey for new blends/alloys.
2 Able to understand designing of new blends
3 Preparation &testing of blends/alloys
4 Manufacturing of composites and their testing.
5 Define understand apply and calculate laws of simple lifting machine.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 Types of polymers:Homopolymer
1.1 Copolymer Block copolymer, Graf copolymer,
Inter- Penetrating polymers
06 10
2 2.Polymer alloys
2.1 Definition
2.2 Morphology of blends, compatibility of
polymers, thumb rule to design the new blends.
2.3 Testing of miscibility, compatibility & its
characteristics Polymer-polymer combination
technology
2.4 Method of incorporation and mixing Types of
alloys available properties and applications
08 20
3 3.0 Polymer blends: 3.1 Definition 3.2 Method of mixing and incorporation 3.3 Types of blends available properties 3.4 Processing 3.5 Latest commercial polymers blends & alloy
10 20
TOTAL 24 50
SECTION –II
4 Composites:
4.1 Raw Materials : Resins and polymer systems
reinforcing agents, filles, types of fibres & other
additives
4.2 Processing Methods : Hand layup, spray lay-up
techniques, bag moulding process Matched Die
4.3 Moulding, pultrusion, Filament winding,
Injection moulding
4.4 Designing Design concepts, sandwich
4.5 construction, joining and machining techniques
Compositions: SMC. DMC, TMC, XMC etc
08 20
5 Testing of Composite: (Mechanical Testing) 04 08
6 Conducting and magnetic polymer composites 04 06
7 Ceramic based composites 04 06
8 Recycling of polymers 02 06
9 Introduction to recent advances 02 04
TOTAL 24 50
6. IMPLEMENTION STRATEGY (PLANNING):
1.0 The subject shall be taught using proper sketches and studying
the basic properties of various polymers. Underlying thermodynamics
principles, basic definitions and thumb rules of design of various
blends and alloys shall be explained. Industrial applications of this
subject with respect to various sources, preparation/compounding of
various blends, alloys, composites, and their applications and
manufacturing techniques shall be explained to the students.
2.0 Lesson Plan
3.0 Teaching Plan
4.0 Tutorial
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication Publishers & Address
1 Literatures from Various companies
2 R.P. Singh
L.K. Das
S.K. Mustafi Polymer Alloy and
blend
1st 1998 Champman Hall New
York
3 C.P. Rader
B.W. Walker
Handbook of
Thermoplastics
Elastomer
1st 1993 Van Nostrand Reinhold,
New York
4 M.J. Folkes Polymer Blends &
Alloys,
1st 1993 Blackie Academic and
Professional Champman
and hall
5 John V.
Milewski
Harry S. Katz
Handbook of
Reinforcements
1st 1987 Van Nostpand Reinhold,
New York
9. QUESTION PAPER PATTERN:
Que.
No.
Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1 Any 6 out of 8
( 3 marks each)
18 Any 4 out of 5
(5 marks each)
16
2 Any 4 out of 6
( 4 marks each)
16 Any 1 out of 2
(6 marks each)
06
3 Any 2 out of 3
( 8 marks each)
16 Any 1 out of 2
(8 marks each)
08
4 Any 6 out of 8
(3 marks each)
18
5 Any 4 out of 6
(4 marks each)
16
6 Any 2out of 3
(3 marks each)
16
TOTAL 50 50 30
1. COURSE DETAILS:-
Program: ALL Semester: IV
Duration: 16 weeks
Course: # Plastics Product Design and Testing Code: 160512
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
4 2 - - 6 1 3 100 30 70 50@ 50** - 200 426
3. COURSE OBJECTIVE:
1. To provide basic understanding of mechanical, electrical, thermal & flow properties of
Plastics.
2. To explain optical properties, density and specific gravity
3. To explain designing of Injection, blow, extrusion moulding Plastics parts.
4. COURES OUTCOMES:
1 Define and describe the Various Plastics Testing
2 Understand the Mechanical tests, Electrical tests, thermal tests, melt flow index tests
3 Select a proper test equipment to carry out test for particular application.
4 Analyse various properties of plastics.
5 Evaluate various properties of Plastics
6 Design Plastic Products.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 Testing
1.1 Importance of testing
1 .2 Specifications and standards
1.3 Sample preparation and conditioning of samples
.
01 02
2 .2.0 Mechanical tests:
2.1 Tensile properties and test method
2.2 Flexural properties and test method
2.3 Creep property and creep test
2.4 Fatigue test
2.5 Izod impact, charpy impact and tensile impact
tests
2.6 Testing of plastics films & dart impact
2.7 Hardness test shore hardness and Rockwell
hardness
2.8 Abrasion resistance
10 18
3 3.0 Electrical tests:
3.1 Insulation resistance
3.2 Volume resistivity
3.3 Surface resistivity
3.4 Breakdown voltage
3.5 Dielectric strength& dielectric constant and power
factor
3.6 Electrostatic properties, elementary ideas only.
3.7 Arc resistance.
03 06
4 4.0 Thermal tests:
4. 1 Thermal conductivity
4.2 Thermal analysis of polymeric material
4.2.1 Dielectric analyser, TGA, DTA, DSC, procedure
&applications.
4.3 Specific heat and latent heat
4.4 Vicat softening point
4.5 Heat distortion temperature
4.6 Flammability test
12 12
5 5.0 Flow properties & Physical properties.
5.1 Melt flow index & for thermoplastics
5.2 Cup method & for thermoset
5.3 Specific gravity
5.4 Bulk density & bulk factor
5.5 Environmental stress cracking
5.6 Weathering properties
06 12
5.7 Toxicity
5.8 Chemical resistance
5.10 Optical properties:
5.10.1 Refractive index
5.10.2 Percentage gloss
5.10..3 Clarity
TOTAL 32 50
SECTION II
6 6. Design of Injection moulding Plastic Part
6.1 Material selection
6.2 Polymer Flow behaviour in injection moulds:
How plastic fill a mould, viscoelastic behaviour,
Melt shear viscosity, shear thinning behaviour,
shear rate distribution, melt flow length, stress
concentration.
6.3 Structural design consideration:
Design methodology, Beams, Plates, shells and
pressure vessels, Torsion, Columns. Ribs.
6.4 Press fit Assemblies of Plastics Parts:
Material considerations, Design of press fit
assemblies,
6.5 Snap fit assemblies: Types of snap joints,
moulding cantilever snaps, design of snap joints.
25 40
7 7 Design of blow moulding and extrusion
moulding Plastic part.
Selection of material,
Design considerations.
Design the Plastic product using CAD software.
07 10
Total 32 50
6. LIST OF PRACTICALS:
1. To determine Tensile strength & percentage of elongation of plastics materials.
2. To evaluate Hardness of plastics
3. To Determine Flexural strength of plastics
4. To Determine Izod impact strength of plastics.
5. To Determine Abrasion resistance of plastics
6. To Determine Environmental stress cracking resistance of plastics material
7. To Determine Cross breaking strength of plastics.
8. To Determine Specific Gravity and Density of plastics.
9. To Determine Melt flow Index polymeric material
10. To Determine Heat distortion temperature of plastics.
11. To Determine Dart impact strength of plastics film.
12. To Determine Rebound Resilience of rubber.
13. Design of Plastic Part using CAD software.
7. IMPLEMENTION STRATEGY (PLANNING):
More stress to be given for the test procedures and specifications and only very
Elementary treatment need be done regarding significance and designing for tests.
Practical Examination: Shall consist of testing of plastics listed above along with an oral.
2. Lesson plan
3. Teaching Plan
8.REFERENCE BOOKS:
Sr.
No.
Author Title Year of
Publication
Publishers &
Address
1 R.D Beck Plastics Product Design Van Nostrand
Reinhold Co
2 R.J.Crawford,
Pergamon
Press
Plastics Engineering
3 Robert A. Malloy Plastic Part Design for
Injection Moulding
1994 Hanser Pub.,
MunichViennaNY,
4 Shah Plastics: Testing
technology – HB
Sci-tech
5 Brown Testing of Plastics Sci-tech
6 C. Hylton Understanding Plastic
Testing
2012 Hanser Pub.,
MunichViennaNY,
7 Jay
Shoemaker(Ed)
Mold flow Design Guide Hanser
9. QUESTION PAPER PATTERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
1. COURSE DETAILS:-
Program: Plastics Engineering Semester: IV
Duration: 16 weeks
Course: Elastomer Technology Code: 160513
Group: A Optional
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
3 - - 1 4 01 03 100 30 70 25@ - 25** 150 314
3. COURSE OBJECTIVE:
3. OBJECTIVES:
The student will be able to
1) To select suitable material, process, manufacture & test rubber products. 2) Understand procedures for converting raw rubber into finished rubber products,
procedure for vulcanization, compounding and processing also procedure for testing products as per standards. Principle of vulcanization, mixing and compounding, reinforcement, blending, processing.
3) Understand manufacturing, processing, properties and applications of TPE. 4. COURES OUTCOMES:
1 Define natural rubber, vulcanization, TPE.
2 Distinguish between synthetic rubber & natural rubber, TPE & plastics, latex rubber.
3 Prepare dry rubber products by using various different molding techniques & Dunlop Talalay process, dipping process resp.
4 Illustrate types of vulcanization, compounding of rubber construction of tyre, latex allergies
5 Appraise the imp. Of sulphur vulcanization accelerator actuator in processing of
rubber.
6 Choose appropriate compounding ingredients for processing rubber, TPE, Latex &
tyre
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 Molecular requirements of rubbery materials. 1.1 Stages in raw rubber 1.2 Different types of rubbers, their chemical structure, preparation, Properties & applications. Such as:- ethylene rubber, butadiene rubber, butyl rubber, EPDM, EPM, SBR, NBR, chloroprene rubber, isoprene rubber, silicon rubber etc
06 15
2 Vulcanisation of rubber
9. Sulphur vulcanization, peroxide
vulcanization, resin vulcanization,
metal oxide vulcanization, electron
beam vulcanization
10. Study of accelerator, activators,
catalyst, free radicals.
08 15
3 3.0 Compounding of rubber
3.1 Study of compounding ingredients:-
Vulcanizing agents, Stabilizers, Processing
additives, fillers, fire retardants, anti-oxidative
agents, accelerator, activator etc,
05 10
4 4.0 Processing of Rubber 4.1 Injection molding, extrusion, blow molding, thermoforming, calendaring, spinning, 4.2 Dry Rubber Products: Manufacturing and properties of different components of Footwear, Tennis balls, Golf ball, Seals and gaskets, etc
05 10
TOTAL 24 50
SECTION -II
05 5.0 Tyre technology:-
5.1 Introduction to tyre, nomenclature of tyres, function
of tyres and their components, construction of tyres,
function of the tyre components 5.2 Types of tyre of
tyres; as per their tread pattern, Construction (Beltings),
Application and others.
5.3 Intelligent or smart tyres, Eco-friendly tyres, Solid
tyres.
5.4 Manufacturing Techniques of Various tyres and
Automotive tubes & belts.
06 10
06 6.0 Latex Product Manufacturing:
6.1 Introduction, compounding, Manufacturing,
properties and formulation of Household and
surgical gloves, electrical gloves, Coir Foam and
08 15
Mattresses,
6.2 Latex thread, Latex toys and balloons.
6.3 Talalay process for Latex foam manufacturing
6.4 Latex allergies.
07 7.0 Introduction to Thermoplastic Elastomer
7.1 Styrenic Thermoplastic Elastomer Structure,
production, morphology, properties, compounding,
applications
7.2 Thermoplastic Polyolefin elastomers
Preparation, properties, compounding, processing
and applications.
7.3 Co polyester TPE Properties & application
7.4 Thermoplastic-polyurethane-elstomer
Chemistry Preparation of TPU, structure, properties
Processing and applications
7.5 Polyamide TPE
10 25
TOTAL 24 50
6. IMPLEMENTATION STRATEGY (PLANNING):
1) Lesson plan
2) Teaching plan
3) Tutorial
Classroom Teaching: - Review: Related topics from previously taught subjects. Use of
multimedia, Charts, models, transparencies, learning materials.
Library: - Referring to books, journals, manuals
Exercise: - Collection of specifications of various elastomeric materials, products,
specifications, manufacturing methods, storage, testing, vulcanization, compounding etc,
Industry: - Elastomer industry, Study of various processes, Faults and remedies.
7. REFERENCE BOOKS:
Sr.no Title Author Publication
1
Rubber Product Manufacturing
Technology
A K Bhowmik, M M Hall
and H A Benaney
Marcel Dekker Inc,
Newyork, 1994
2 Rubber Technology A S Chraig, Oliver, Boyd Edinburgh, 1982
3 Rubber Technology Handbook C.Hoffman Hanser Pub
4 Synthetic rubber Chemistry & Technology D.C.Blakley
Applied science
Publishers, 1979
5 Hose Technology C W Evans Elsevier Applied Science Publisher, 1979
6
Handbook of Elastomers, new
developments and technology
A K Bhowmik, H L
Stephens
Marcel Dekker Inc.,
Newyork, 1988
7 Thermoplastics Elastomer Holder Hanser Publication
8. QUESTION PAPER PATERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 3 out of 4 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
1. COURSE DETAILS:-
Program: Plastics Engineering Semester: IV
Duration: 16 weeks
Course: Additives & Compounding of Plastics Code: 160514
Group: A Optional
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 1 04 01 03 100 30 70 25@ 125 314
2 COURSE OBJECTIVE: The knowledge of Polymers, additives, and methods of mixing and compounding
(formulation) will help the student to produce different plastic products having the desired
properties
4. COURES OUTCOMES:
C205.1 Explain Need Of compounding
C205.2 Prepare Selection of Ingredient
C 205.3 Distinguish Strength and weakness of polymer
C205.4 Categorise appropriate selection of compounding techniques.
C205.5 Effect of Ingredients on the life cycle of polymer.
C205.6 Structure/Property relationship.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 Introduction to Compounding
1.1 Definition-Compounding/mixing
1.2 Need of compounding
1.3 Types of compounding
1.4 Advantages/Drawbacks of Polymers
06 12
2 2.0 0Additives for plastics
2.1 Fillers types, Organic and Inorganic
2.2 Plasticisers-Definition types
2.3 Lubricants
2.4 Impact modifiers
2.5 Colorants-pigments, Dyes
2.6 Fire retardants
2.7 Coupling Agents
2.8 Blowing Agents-CBA,PBA
2.9 UV Stabilisers
2.10 Thermal stabilizers
2.11 Antistatic agents
2.12 Antiblocking agents
2.13 Slip and antislip agent
2.14 Processing aids
2.15 Mould releasing agents
12 23
3 Compounding
3.1Selection of Polymer
3.2Compounding ingredients-general objectives
3.3Limitations of additives into polymer
3.4materials
3.5Selection of mixing and mixing equipment’s.
3.6Effect of mixing/Compounding parameters
06 15
TOTAL 24 50
SECTION-II
4 Compounding of PP
3.0 Compounded PP products, the Compounding
process-Additives, fillers,(Organic/Inorganic,
Reinforcing agents(fibres, additives
3.1Compounding Technology
3.2 Intensive/Dispersive mixing.
Extensive/Convective mixing
3.3 Single screw Extruder
3.4 Rotating/Continuous reciprocating single screw
extruder
3.5 Fully intermeshing co rotating twin screw
extruder
14 26
3.6 High Intensity internal mixer3.7 Filled and
Reinforced PP, Calcium carbonate filled PP, Talc
filled, PP, Mica filled PP, Wallastonite reinforced
PP, Glass fibre reinforced, PP, Wood /PP
Composites, PP-Nano Composites, Nano filler,
preparation, Nano filler dispersion, Other speciality
product flame retardant PP, High melt strength, Eco
Balance and Recycling, Life cycle analysis, Energy
recovery recycling
5 PVC Compounding
5.0Selection of grades of PVC for particular
compound
5.1 Physical and chemical properties of PVC5.2
Various ingredients for PVC compounding5.3
Formulations-Hose, Wire, cable, sheet,gasket,O-
seals,soles.flexible5.4 pipe, rigid
pipe,valves,transparent pipe5.6 Selecting
Compounding processes and machines5.7 Effect of
process/parameters.
10 24
TOTAL 24 50
6. IMPLEMENTATION STRATEGY (PLANNING) Teaching Plan Lesson Plan Tutorials Assignment-Collection of samples, specification of product, various type of recipes of various
product, Collection of ingredients, specifications, by using internal, other media.
REFERENCE BOOKS:
8. QUESTION PAPER PATTERN
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 4 out of 3 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
Serial Author Title Edition Year of Publisher s and
Number Publication Address
1.
Shri A.S
Athalye PVC Technology Tata Mcgraw 1991
Hill Publication
New Delhi
2. J.A.Brydson Plastic Materials 17th edition 1999 Butterworth,London
3. Gowarikar Polymer Science 18th Edition 2001 New age
4. Encyclopedia Plastics Materials
5. Encyclopedia
Plastics
Materials.Volume-2 - - --
6 H. Wildi
Understanding of
Compounding 2 2012 Hanser Publication
7.
George
Menges
Material Science
of Polymers 2nd 2012 Hanser Publication
1. COURSE DETAILS:-
Program: Plastics Engineering Semester: IV
Duration: 16 weeks
Course: # CAD,CAM,CIM Code: 160515
Group: A* Elective
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
2 3 05 01 03 100 30 70 50@ 50** 200 235
3. COURSE OBJECTIVE:
A student having knowledge of WINDOWS 98 / 2000 / XP / VISTA plus have a basic
understanding of computer operation and fundamental drafting skill is expected to produce
technical drawing using graphic tools
4. COURES OUTCOMES:
1 Understand about graphic hardware
2 Draw object using AUTOCAD
3 Study the interfacing of CAD, CAM & CIM.
4 Develop the skill in AUTO LISP programming
5 Demonstrate design of part using CAD
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 Overview and graphics hardware :
1.1 L/P options, mice/mouse. Digitisers, trackball,
joystick display options.
1.2 O/P options, printers and plotters.
02 12
2 2.0 Fundamentals of Auto CAD
2.1Familiarization of commands of drawing editor.
2.2 use of cursor
2.3selections of menus.
03 14
3 3.0 Creating a drawing, setting up work areas
3.1 Creating symbols.
3.2 organizing information with layers.
06 12
4 4.0 Hard copy of drawing on printer and / or plotter 05 12
TOTAL 16 50
SECTION-II
5 5.0 Labelling and dimensioning of drawing 01 06
6 6.0 Tracing a drawing using tables
6.1 Drawing curves and solid areas. 03 08
7 7.0 Introduction CAD/CAM/CIM need for
CAD/CAM/CIM
7.1 Hardware requirement for cad system software
requirements.
7.2 Computer application in engineering, basic
concepts of
automation & robotics, elementary idea of computer
integrated
production management system used for quality
inspection/
quality monitoring, planning functions, resource
planning etc.
06 15
8 8.0 Graphic packages CAD, interfacing
8.1 Programs to link the analytical package of graphic
utilities.
02 07
9 9.0 Auto Lisp programming and customisation 04 14
TOTAL 16 50
6. LIST OF PRACTICALS:
1. OSHAP: Held, Centre, Endpoint, insert, intersect, MID point, NEA rest, HOPe, PER pendicular,
Tangent, CANCEL, REDO, Redraw
2. SETUP: Defining drawing scale.
3. BLOCKS : Attdef, Base, Block, Insert, MINSERT, Wblock
4. DISPLAY : Attdisp, D view, pan, plan, Redraw, Redrawall, Regen, Regenall, Regen auto, View,
Viewers, V point, Zoom.
5. EDIT : Array, Attedit, Break, Chamber, Change, Chaprop, Copy, Divide, Erase, Explode, Extend,
Fillet, Measure, Mirror, Move, Pedit, Rotate, Select, Scale, Stretch, Trim.
6. INQUIRY : Area, Dist, Help, Id, List, Status, Time.
7. LAYER : a) SETTINGS : Aperture, Axis, Blips, Colour , Drag mode, Elev, Grid, Line type,
Limits, Ltscale, Otext, Snap, Style, Vports.
8. PLOT : Plotter Printer
9. DIM : Dim, Diml, Linear, angular, diameter, radius, center, leader, Di, vars, redraw, status, undo.
10. DRAW : Arc, Attdf, Circle, Domit, D text, Ellipse, Hatch, Insert, Line, MINSERT, Offset, File,
polygon, shape, sketch, solid, Text, Bdline, Bdface.
11. UTILITY: ATTEX, Files, Rename, Script,Menu,Purge Script, SLIDES. (Mslide, Vslide)
External
commands(i.e.DEL,EDIT,SHELL,TYPE) End, Quit.
12. 3D:Edgesurf, Revsurf, Rule surf, 3Dline,3D face, 3D mesh, 3D poly, 3D objects.
13. AUTOLISP:Create*LSP file for formulas and application prog,
14. Customization : Create Menus & Macros using *MNU files.
7. IMPLEMENTION STRATEGY (PLANNING):
The theory / Practicals will be based on the latest available AutoCAD package in the department. The
fundamentals will be covered
referring the installed version of Software utility.
i) Teaching Plan
ii) Lesson Plan
iii) Assignments
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers
& Address
1 D.Raker,
and H.Rice
Inside AUTOCAD
2 G.B.
Prabhat.
An Introduction to
CAD/CAM
3 Y.I.Shah &
C. Patel
Programming in
AUTOLISP
4 George
Omura
Mastering AUTOCAD B.P.B.
Publication,
New
Delhi
8. QUESTION PAPER PATTERN
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 4 out of 3 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
4.8.COURSE DETAILS:-
Program: Plastics Engineering Semester: IV
Duration: 16 weeks
Subject: #Metrology & Quality Control Code: 160509
Group: A* Elective
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
3 2 - - 5 1 3 100 30 70 50@ 50** 200 325
3. OBJECTIVES:
1. To provide basic understanding of construction, working and use of different
Instruments.
2. To Explain different statistical quality control tools used to improve quality of
Product.
3. To provide basic understanding of design of mechanical measurement systems, design
And drawing of mechanical component.
4. COURES OUTCOMES:
1 Describe construction, working and use of different measuring instrument. 2 Understand different statistical control tool used to improve quality of product. 3 Select appropriate instrument for specific measurement. 4 Analysis, interpretation and drawing conclusions from the data, information,
graphs, charts, pertaining to the area of inspection and quality control.
5 Measure flatness, roundness, diameter, angle, taper of work piece.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 Introduction To Metrology and Standards of
measurements
1.1 Definition of metrology,categories of metrology,
Scientific metrology, Industrial metrology, Legal
metrology
1.2 Need of inspection
1.3 Concepts of precision, Accuracy,
Sensitivity, Readability, Calibration, traceability,
Reproducibility
1.4 Sources of errors , Factors affecting accuracy
,Selection of instruments, Precautions while using
instruments for
getting higher precision and accuracy.
1.5Definition and introduction and comparison line
standard, End standard and wavelength standard.
Comparison.
1.6 slip gauge and its accessories, Length Bars
03 04
2 2.0 Comparators
2.1 Definition ,requirements of a good comparator
2.2 Working principles of comparators, Use of
comparators
Dial indicator, Johansson mikrokator, Sigma
comparator,
Pneumatic comparator, Electrical, Electronics
comparators
2.3 Advantages and disadvantages
05 12
3 3.0 Angle measuring Instruments
3.1 Concept of angle measurement ,Instruments for
angle
measurement
3.2 working and use of Bevel protractor, Sine bar,
spirit
level, Sine centre, clinometers, angle gauges,
Autocollimator
04 08
4 4.0 Limits, Fits, Tolerances and limit Gauges
4.1 Concept of limits, Fits, Tolerances.
4.2 Interchange ability and selective assembly
4.3 Hole and shaft basis system.
4.4 Taylor’s principle of gauge design.
4.5 Design of plug and ring gauges
02 06
5 5.0 screw thread measurements
5.1 Errors in threads, pitch errors
5.2 Measurements of elements such as major
diameter.
05 10
Minor diameter, effective diameter , pitch and angle
for
external threads.(Two wire method, three wire
method,
thread micrometer, floating carriage micrometer)
6 6.0 Measurement of Geometrical features
&surface
finish
6.1Testing straightness Wedge method, Use of spirit
level
and autocollimator.
6.2 Testing flatness Use of spirit
level/autocollimator,Use
of optical flat
6.3 Squareness testing Indicator method use of optical
square
6.4 Toolmakersmicroscope
6.5 profile projector
6.6 Primary and secondary texture,sampling
08 05
length,Lay,CLA,Ra,RMS,Rz values and their
interpretation.
6.7 Various techniques of qualitative analysis,working
principle of stylus probe instruments such as
Tomlinson
surface mete
05 10
TOTAL 24 50
SECTION II
7 7.0 Quality control
7.1 Meaning of quality, quality control
7.2 Inspection stages ,comparison between inspection
and
quality control,
7.3 Meaning of quality of design quality of
conformance, quality of performance ,factors
affecting them,
7.4 cost of quality, value of quality, optimum quality
of design
7.5 concept of reliability
7.6 quality assurance
7.7 vendor ratings, vendor quality ratings
04 08
8 8.0 Total Quality Management
8.1 Principles of TQM- customer focus ,commitment
by top
management ,continuous improvement PDCA, quality
circles, employee empowerment (JIDOKA)
8.2 Quality audit concept of audit practices, lead
05 10
assessor
certification
8.3 Six sigma- statistical meaning, methodology of
system
improvement,DMAIC cycle ,yellow belt, green belt,
black
belt certification.
9 9.0 Statistical quality control
9.1 Meaning and importance of SQC.
9.2 Variable and attribute measurements, chance and
Assignable causes variation. 9.3 Frequency
Histogram,
Polygon, bar chart.
9.4 Normal distribution curve- characteristics uses
process
capability capable and incapable process possible
relations of
process in control with USL and LSL, Cp, Cpk
9.5 Control chart for variables X and R chart
(calculation of
trial control limits , revised control limits
,interpretation and
conclusion)
9.6 control chart for attributes-p chart, np chart, c
chart
(calculation of trial control limits, revised control
limits,
Interpretation and conclusion)
9.7 Pareto analysis, cause and effect diagram, scatter
Diagram
12 24
10 10.0 Acceptance sampling
10.1 Concept, comparison with 100% inspection
10.2 Types of sampling plans merits and demerits
10.3 Operating characteristics curve importance
significance
producers risk consumer risk AQL, IQL, LTPD,
AOQL
03 08
Total 24 50
1. LIST OF PRACTICALS:
1. Study and use of Vernier caliper & screw micrometer.
2. Study and use of Vernier height gauge & Depth micrometer.
3. Study and use of Inside micrometer
4. Study and use of mechanical comparator (Dial indicator).
5. Study and use of dial micrometer
6. Study and use of dial bore gauge
7. Study and use of Bevel protractor
8. Study and use of Sine bar
9. To find major diameter ,minor diameter ,pitch and angle of thread on toolmakers
microscope
10. Study of screw pitch micrometer.
11. Use of optical flat to inspect flatness of slip gauges
12. Quality control by statistical `methods .plotting the charts from given data.
(a) Frequency Histogram
(b) Normal distribution curve
(c) Control chart for average and range
(d) Control chart for fraction defectives
(e) Control chart for number of defectives
8. IMPLEMENTION STRATEGY (PLANNING): In depth study and understanding of the subject will be implemented by adopting the
Following strategy
(i) Lesson plan
(ii) Use of charts, models and transparencies
(v) Use of actual devices
9. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers &
Address
1 R.K Jain Engineering metrology XII 2005 Khanna
publishers,2B,Nath
market,
new delhi-06
2 I.C Gupta Engineering metrology XII 2002 Dhanpat rai and
sons 1682 nai
sarak new delhi- 06
3 M.S Mahajan Statistical quality
control XVI 2002 Dhanpat rai and
sons 1682 nai
sarak new delhi- 06
4
Grant
Leavenworth
Statistical quality
control
II
1998 Tata Mc graw hill
book co
singapore
5 J.M.Juran Quality planning and
analysis III 1995 Tata Mc graw
hill,4/12 asaf ali
road
new delhi
6 Besterfield,Dale.H Total quality
management III Prentice hall , new
delhi
8. QUESTION PAPER PATERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 3 out of 4 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
Sr. No. Course Name and Code Scheme of Instructions
and Periods per week
Theory Paper
duration and
marks
Scheme of Examination Gr Scheme
L/Pr/CR
L P D T Cr Hrs Mks SSL Paper T/W PR OR Total
5.1 #Design of Moulds & Dies(160517) 3 - 4 - 7 04 100 30 70 50@ 50** 200 A* 347
5.2 #Processing of Plastic (160518) 3 2 - - 5 03 100 30 70 50@ 50** -- 200 A* 325
5.3 #Plastic Plants Equipments
(160519)3 2 - 1 6 03 100 30 70 50@ 50** 200 A* 336
5.4 #Project (160522) 6 - - 6 - 50@ 50** 100 A* 066
5.5 Plastic in Packaging (160520) 3 2 - - 5 03 100 30 70 25@ 25** 150 A 325
5.6 Environmental Science & Plastic Waste Disposal
Management (160521)3 2 5 03 100 30 70 50@ - 150 A* 325
5.7 Fabrication of Moulds & Dies
(160516)
2 3 - - 5 03 100 30 70 50@ - 50** 200 A 235
# Elective Subjects (any One)
5.8 Entrepreneurship Development
(160014)3 1 4 03 100 30 70 25@ 25** 150 M* 314
5.9 Production Management(160523) 3 - 1 4 03 100 30 70 25@ -
-
25** 150 M* 314
TOTAL 20 19 4 1 44 No. Of paper*=5 210 490 350 225 75 1350
TOTAL PERIODS =43 TOTAL MARKS = 1350
Shri Vile Parle Kelavani Mandal
SHRI BHAGUBHAI MAFATLAL POLYTECHNIC
TEACHING AND EXAMINATION SCHEME
PROGRAMME: PLASTIC ENGINEERING
SEMESTER :V W.E.F Batch Admitted JUNE 2016
*Compulsory, ** Assessed by Internal Examiner and External Examiner jointly, @ Assessed by Internal Examiner only- ,# Award Winning Course, L-Lecture Period ,P-Practical period ,D-Drawing Practise ,T-Tutorial, Cr-Credit ,SSL-Sessional, TW-Term Work, PR- Practical , OR Oral ,,Gr- Group ,B-Basic ,C-Core ,A-Application ,M-Management.HOD PRINCIPAL
5.1. COURSE DETAILS:-
Program: Plastics Engineering Semester: V
Duration: 16 weeks
Course: # Design of Mould & Dies Code: 160517
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
3 4 7 01 04 100 30 70 50@ 50** 200 347
3. COURSE OBJECTIVE:
To study different types of feeding system used in injection moulds.
Provide knowledge about different types of ejection mechanism.
To study the merits and demerits of hot runner system.
Understand various factors to be considered while designing
dies for extrusion.
To prepare salient features of blow mould
4. COURES OUTCOMES:
1 Draw different types of gates and runners
2 Explain hot runner molds
3 Understand the cooling line and feed system placing calculations
4 Draw mold design for spilt mold
5 Define parison controlling in blow moulding
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 Injection Moulds Types and two plates and three plate moulds,
Ejection systems, cooling system, gating system,
venting and slug well systems, Design of size of
sprue, runners and gates. Sprue, lock and ejection of
sprue, runners and gates. Hand moulds and
automatic mould. Moulds for articles with
undercuts, split mould & types of actuation, Moulds
with side cores. Consideration in deciding upon the
parting line.Hot runner moulds and design
considerations.Elementary ideas of injection
moulds for thermosets including sheet Mould
compound and bulk moulding compound,1.9 Mould
economics & determination of number of cavities
and cost Estimation
16 20
2 2.0 Extrusion die design :
2.1 Control of flow properties and heater design
2.2 Design aspect of following extrusion dies:
2.2.1 Pipe dies & torpedo, mandrel, land length,
angle of entry
2.2.2 Sheet die & coat hanger and T-die & control of
thickness
2.2.3 Monofilament die & stretch ration and ultimate
thread size
2.2.4 Tape die
2.2.5 Profile die & elementary treatment
08 10
3 3.0 Blow moulds:
3.1 Die design for Parison control with PVC and PE
3.2 Design of simple blow moulds.
04 05
4 4.0 Fabrication:
4. 1 Materials for mould fabrication, heat and
surface treatment
4.2 Mould making machinery, hobbling, coy milling,
die sinking, jig boring, Pantograph, spark erosion,
electro forming etc
4.3 Details of the process, selection, tools and
accessories
4.4 Mould polishing
04 05
TOTAL 32 50
SECTION -II
5 MOULD DESIGN
Practices :
1. Consisting of two sheets showing assembly and
details of a simple injection mould.
2. Two different types of injection moulds from
mentioned above on three sheets.
3. One sheet on extrusion die from mentioned above.
4. one sheet 3D product design development using
AUTOCAD.
64 50
6. IMPLEMENTION STRATEGY (PLANNING): Practical Examination: (Oral based) Shall consist questions from theory and term work.
2. Lesson Plan
3. Teaching Plan
7. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers &
Address
1 R.G. Pye Injection Mould Design 2nd 1978 George Godwin
Ltd., 2-4,
Cathezinest,
LondonWC-2
2 M.V. Joshi Dies for Plastic Extrusion 1st 1984 Rajkamal Electrical
Press, 4163,
Aryapura, Delhi.
3 Narbert M.
Bikales Moulding of Plastics 1st 1971 Division Of John
Willy & Sons New
York
4 Irvin Z.
Rubin Injection Moulding Theory
&
Practice
1st 1972 Division Of John
Willy & Sons New
York
5 Micheli Extrusion Dies For Plastics
& rubber 2nd 2011 Hanser Publication
8. QUESTION PAPER PATTERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
5.2. COURSE DETAILS:-
Program: ALL Semester: V
Duration: 16 weeks
Course: #Processing Of Plastics Code: 160518
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 02 05 01 03 100 30 70 50@ 50** 200 325
3. COURSE OBJECTIVE:
To study and to manufacture articles made by extrusion.
To study and to manufacture articles made by blow molding.
To study and to manufacture disposable articled made by thermoforming.
To study different types of decoration on plastics.
4. COURES OUTCOMES:
C205.1 Distinguish variant in extrusion molding techniques C205.2 Understand extrusion, calendaring, thermoforming, printing and welding processes. C 205.3 find out the molding faults and their causes and able to suggest the remedial action
for articals, profiles etc. C205.4 Apply the knowledge for manufacturing pipes, film ,wire ,monofilament, cable, sheet
etc. C205.5 Calculate the different process parameters. C205.6 Demonstrate the working of molding processes
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 Extrusion: 1.1 Basic process & materials and
applications 1.2 Compounding and incorporation of
additives 1.3 Extrusion processes:
1.3.1 Pipe extrusion (plain, corrugated and reinforced pipes)
1.3.2 Blown film extrusion (monolayer and multilayer films, stretch film tapes)
1.3.3 Monofilament / Box strapping
1.3.4 Cable extrusion 1.3.5 Sheet extrusion 1.3.6 Cast film extrusion 1.3.7 BOPP and OPP films 1.3.8 Powder coating 1.3.9 Plastisol coating 1.3.10 Laminating & extrusion
laminating on paper, aluminium foil etc and adhesive lamination
1.3.11 Profile extrusion 1.4 Ram extrusion, The basic aspects to he
covered are typical extrusion conditions for special materials, sizing techniques, various process parameters affecting product quality. Start-up and shutdown procedures and trouble shooting.
18 30
2 2.0 Calendaring: 2.1 Basic process, materials and
applications 2.2 Processing conditions at various stages
of production 2.3 Process parameter and their effect on
product quality 2.4 Laminating and embossing 2.5 Troubleshooting, defects, causes and
remedies
06 20
Total 24 50
SECTION-II
3 3.0 Blow Moulding:
3.1 Basic process, materials and
applications
3.2 Types & injection, extrusion and
stretch blow moulding
3.3 Continuous and interrupted process
08 10
3.4 Process parameters and their effects on
product quality
3.5 Finishing operations for blow moulding
operations
3.6 Troubleshooting, defects, causes and
remedies
4 4.0 Thermoforming:
4.1 Basic process, materials and
applications
4.2 Plastic memory, hot elongation, hot
strength temperature
4.3 Methods of thermoforming & plug
assist forming, drape forming, reverse
draw forming and vacuum forming
4.4 Twin sheet forming
4.5 Various process parameters and their
effect on product quality
4.6 Advantages and limitation of
thermoforming
4.7 Trouble shooting
06 10
5 5.0 Fabrication with plastics:
5.1 Cementing and adhesive bonding
5.2 Welding process
5.3 Fabrication technique for chemical
vessels, tanks, pipe bends, sheets etc.
with special reference to PVC, PP;
HDPE, Acrylics and FRP
03 10
6 6.0 Finishing and machining plastics:
6.1 Finishing, filing, grinding, buffing,
drilling, turning, slitting, fastening etc
6.2 Effects of the above process on
Elasticity, Plastic memory,
Conductivity and softening point
02 08
7 7.0 Decorating with plastics:
7.1 Printing
7.2 Painting
7.3 Hot stamping
7.4 Foil inlays moulding
7.5 Vacuum metalizing
7.6 Electroplating
7.7 Dip coating
05 12
Total 24 50
6. LIST OF PRACTICALS:
1.Study & trial on Extruder.
2.Visit to calendaring plant. 3.Study and trial on blow moulding machine. 4.Study and trial on thermoforming machine.
5.Visit to Plastic Printing Plant
7. IMPLEMENTION STRATEGY (PLANNING):
Wherever practical in institute is not possible visits are carried out to necessary industries.
Lesson Plan
Teaching Plan
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers & Address
1 Rosato Extrusion Techniques 2nd 1998 Hanser New York
2 Fishcher Extrusion of Plastics 3rd 1976 Newmens Butter
Worths & Hobart,
London
3 Machine Manuals from
Different Components
4 SPI handbook 3rd 1980 Vanosard Publication
5
Encyclopedia of P.V.C
Marcell Dekker
London
6
Frados
Plastic Processing
Handbook
7 Chris rau Wendaal Polymer extrusion 2nd 2012 Hanser Publication
8 Norman C Lee Blow Moulding 2nd 2012 Hanser Publication
9. QUESTION PAPER PATTERN
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total
50 50 30
5.3. COURSE DETAILS:-
Program: Plastics Engineering Semester: V
Duration: 16 weeks
Course: #Plastics Plants Equipments Code: 160519
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
3 2 1 6 01 03 100 30 70 50@ 50** 200 336
3. COURSE OBJECTIVE:
To know different types Plastics processing equipment
Provide the basic knowledge of Injection ,blow moulding machine, compression press,
transfer moulding machines
To study different types of calendars, extruders,and their constructional design and features.
To study the specification of, extruder, injection, blow moulding machine.
To understand the construction and working of thermoforming machine.
To understand working of various plastic plants along with the auxiliary equipment.
4. COURES OUTCOMES:
1 Distinguish difference among plastics processing machines 2 Understand drive system and accessories require for various plants. 3 Explain faults in working of plastics molding plants 4 Apply the knowledge for understanding specification to buy the new machine 5 Demonstrate the working of molding machine 6 Assemble the different auxiliary equipment for different plants.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
Equipment’s for Extrusion: 1.1 Extruder & hopper, feeding mechanism, screw and barrel design thrust for bearing gate assembly (Screen pack, breaker plate and valves) 1.2 Extruder drives & types and selection, extruder output 1.3 Extruder types & single screw, twin screw and planetary extruders their 1.4 constructional features and applications. 1.5 Vented extruder 1.6 Mixing screws 1.7 Ram extruder & constructional features 1.7 Extrusion plants1.8 Pipe plants (plane and
corrugated pipe )1.9 Blown film plants (monolayer and multiplayer films, stretch film tapes and Shrink films) Orientation lines & (Monofilament, box strapping, BOPET and OPPET. films) Cast film lines 1.8 Cable and wire covering plants (inclusive of XLPE) 1.9 Extrusion coating and laminating lines 1.10 Sheeting plant (Monolayer and rnultilayer) 1.11 Section lines (Profiles) 1.12 Aspects to be covered arc plant layouts, ancillary in line equipment’s for sizing, take off, cut and plant safety.
16 25
Equipment for calendaring:2.1 Calendaring
plants and plant layout
2.2 Types of calendars
2.3 Calendar rolls & constructional and design
features, cast and drilled rolls,
2.4 Calendar drives & roll mounting, bearing and
lubrication
2.5 Heating and cooling systems
2.6 Safety devices
08 15
TOTAL 24 50
SECTION -II
Equipments for blow moulding machine:. 3.1 Extrusion blow moulding machines 3.2 injection blow moulding machines 3.3 Stretch blow moulding machines 3.4 Co-extrusion blow moulding 3.5 Drive details for intermittent blow moulding 3.6 Parison wall thickness control & accumulator units 3.7 Parison cutting devices 3.8 Hydraulic, pneumatic, electrical and electronic controls (Appraisal only) 3.9 Safety devices 3.10 Blow moulding plants 3.11 Hydraulic and pneumatic controls pertaining to
10 30
blow moulding equipments.
Equipments of thermoforming machine:
4.1 Single stage sheet feed mechanism
4.2 Multi-stage sheet feed mechanism
4.3 Continuous sheet forming lines
4.4 Elementary ideas about automation
14 20
TOTAL 24 50
6. LIST OF PRACTICALS:
Study of different parts & specifications of Extruders. Study of Pipe, sheet, wire, cable & blown film plants & auxiliary equipments.
Visit to pipe blown film, blow molding, wire & cable plants. Visit to calendaring and laminating plant. Study of specification of blow molding machine.
Study of Equipments for thermoforming machine. To find out faults in extrusion plant.
7. IMPLEMENTION STRATEGY (PLANNING):
Wherever practicals in institute are not possible visits are carried out to necessary industries.
1)Lesson Plan
2) Teaching Plan
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication Publishers & Address
1 Rosatto Manual of different
Machine manufacturing
company
2 R.A. Edlin, &
A.D.swan
Injection Blow
Moulding
1st 1987 C.B.S.Publication
3 Sidney levy James
calendaring of Plastics 1st 1971 Elite Book butter worth
group London.
4 James
L.Thorane
Plastics Extrusion
Technology
1st 1988 Henser New York
9. QUESTION PAPER PATTERN:
Que.
No.
Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1 Any 6 out of 8
( 3 marks each)
18 Any 4 out of 5
(5 marks each)
16
2 Any 4 out of 6
( 4 marks each)
16 Any 1 out of 2
(6 marks each)
06
3 Any 2 out of 3
( 8 marks each)
16 Any 1 out of 2
(8 marks each)
08
4 Any 6 out of 8
(3 marks each)
18
5 Any 4 out of 6
(4 marks each)
16
6 Any 2out of 3
(3 marks each)
16
TOTAL 50 50 30
5.4.1 COURSE DETAILS:-
Program: Plastics Engineering Semester: V
Duration: 16 weeks
Subject: #Project Code: 160522
Group: A* Compulsory
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
- 6 - - 6 - - - - - 50@ 50** - 100 066
3. OBJECTIVES:
1. To provide basic knowledge about literature survey.
2. To provide understanding of Mechanics, Plastics engineering.
3. To Suggest feasible solutions from alternatives.
4. To guide for further need based related problems.
4. COURES OUTCOMES:
1 Recognize aim of project 2 Explain mechanics of project. 3 Compare and select feasible solution from alternatives generated problems. 4 Indentify, analyze and define the problems 5 Evaluate and compare feasibility and economics of selected problems 6 Design, develop, manufacture, assemble and operate equipment/models.
5. PROJECT WORK
The knowledge gained by studying various subjects separately utilized as a single task. A group
of maximum
04 students will have to work on assigned work. The topic could be on mold design, plastic plant
equipment, process development, mold manufacturing process, recent trouble shooting in
plastics processing, plastics testing, plastics recycling & waste management, plastics packaging,
advance development in plastics product, industrial sponsored project etc. The project work
involves experimental / theoretical / computational work.. It is expected to do necessary
literature survey by referring current journals, reference books, internet, E-library,
industry manuals belonging to plastics engineering.
PROJECT SELECTION
The department Head /Incharge/ Co-ordinator will form the balanced groups of maximum four
students per
group. The project groups are to form within first week of the beginning of academics semester
& faculty will assign as project guide to each group.
The project group should interact with the guide, who is turn advice the group in selecting a
project based on the group potential.
The project is to select & registered within two weeks on the group formation & a brief synopsis
of the project to be submitted to the HOD & guide. The synopsis should include project title,
aim, block diagram, list of components required, & brief working whichever necessary. The
students should make sure that all the
requisites are available in the local market. The group should work every week in the project
duration & appraise the guide about their work progress.
Guide should closely monitor the work & help the students from time to time. The guide should
also maintain a record of continuous assessment of project work progress on weekly basis.
The total work may perform as per the given schedule Week no.
Form the team 01
Selection of project & synopsis submission 02
Literature Survey 03-05
Procuring components, chemicals & testing 05-06
Experimental work/theoretical work 07-09
Trouble shooting 10-11
Calculation & result 11-12
Documentation 12
Primary project writing 12-13
Finalization of project work in all respect 13
Final print of project 14
Student can select any one problem/project work from following categories.
a) Literature survey based projects: Project related with collection tabulation, classification,
analysis &
presentation of the information. Topic selected must be related with latest technological
developments, and
should not be a part of diploma curriculum. Report should be of min 60 pages.
b) Industry sponsored projects- project related with solving the problems identified by industry
should be
selected. One person / engineer from industry is expected to work as co- guide along with guide
from
institution
c) Design & fabrication of mechanisms, machines, Moulds, etc. Report involving aspects of
designing &
fabricating should be prepared & submitted.
d) Maintenance based projects: The institute may have some machine/ equipment/ system which
are lying idle
due to lack of maintenance. Students may select the specific machines/equipment/system. Repair
it and bring
it to working condition. The systematic procedure for maintenance to be followed and the report
of the
activities are submitted.
e) Environmental management systems projects: Projects related with pollution control, Solid
waste management, plastics waste management, biodegradable polymers, etc, Working model or
case study should be undertaken.
n) Project can be selected other than the area specified above. Project should provide viable and
feasible solution to the problem identified. Report should be of min 50 pages.
Seminar Based on project topic
Every student will prepare & deliver the seminar. Evaluation of seminar will be carried out by
panel of at least
three teaching staff from Plastics engineering department.
1. Selection of topic for the seminar should be based on allotted project in consultation with
teacher guide
allotted for the batch to which student belongs.
2. Seminar report should be of min.10 & max. 20 pages & it should be certified by guide teacher
and head of
the department
3. For presentation of seminar and following guide lines are expected to be followed:-
a) Time for presentation of seminar: 7 to 10 minutes /student.
b) Time for question/answer: 2 to 3 minutes /student
c) Evaluation of seminar should be as follows:-
Presentation : 25 marks
Use of A. V. aids: 05 marks
Question /answer: 20 marks
Total : 50 marks
d) Use of audio visual aids or power point presentation is desirable.
4. Seminar can be on project selected by batch.
5. Term work submitted in group carry 50 marks.
6. IMPLEMENTION STRATEGY (PLANNING):
a. Students are expected to submit the project either in desertion form or actual existing model as per
the project
assigned to them.
b. Term Work Marks on the basis of submitted project.
c. Oral to be conducted on the basis of project topic seminar.
5.5.COURSE DETAILS:
Program: Plastics Engineering Semester: V Duration: 16 Week
Course: Plastic In Packaging Code : 160520
Group: A Optional
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction & Periods per week
Theory paper
duration &
Marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory Tw PR OR Total 3 2 - - 5 01 03 100 30 70 25@ 25** - 150 325
3. OBJECTIVES:
The student will be
1) Familiarize with various materials used in packaging in various forms
2) Familiarize processing techniques require for various packaging applications
3) Understand testing of packaging products, & packaging hazardous
4) To provide inputs to explore further avenues in specialty application areas in packaging
4. COURES OUTCOMES:
1 Remember history of plastics in packing , gas laws, Surface tension, physic-chemical properties, rigidity, centre of gravity.
2 Discuss packaging characteristics, various plastics material used in packaging. 3 Select appropriate test methods for plastics packages & fabricate & decorative
techniques. 4 Illustrate the conversion processes, packaging hazardous & basic properties. 5 Measure toxicity of materials, static change problems, damaging factors, pollution
factor, corrosion factor, of conversion process. 6 Do screen printing, pad printing, labelling, Hot stamping, Dart impact strength test,
Stack & Load test, shrinkage film etc.
5. DETAILED CONTENTS:
SECTION-I
CHAPTER CONTENT HOURS MARKS
1 1.0 Packaging
1.1 Historical background, definition of packaging as an
integral part of production & marketing.
1.2. Basic concepts- Physical & Physico-chemical such
as Colligative properties, gas laws, surface tension, dialysis, diffusion, energy measurements, etc.
1.3 Package components, separations, clearance, support, positioning, cushioning, weight distribution, suspension & closures.
08 15
2 2.0 Packaging Characteristic: 2.1 Physical characteristics of product physical state,
weight, centre of gravity, symmetry, fragility, rigidity,
surface Finish, etc. 2.2 Physico-chemical characteristic susceptibility to water,
water vapour, gases, odour, heat, light mechanism of
spoilage.
2.3 Principles of corrosion & prevention.
2.4 Compatibility permissible plasticizers in plastics &
coating media, their migration to food can lining
compounds & lacquers for containers for fruit & vegetables,
fish, meat & other products.
2.5 Package design factors influencing design / product-
package relationship. Role of Nano technology in
packaging
08 25
3 3.0 Various plastics materials used in packaging & their Properties, advantages & limitations.
1) PE, PP, PVC, PS, POLYESTER, 2) NYLON, EVA COPOLYMER, EVOH, PC,
IONOMER, 3) PVDC, IMIDE COPLYMERS, ADHESIVE RESIN, 4) ACIDIC COPOLYMER OF ETHELENE.
08 10
TOTAL 24 50
SECTION II
4 4.0 Basic introduction of following Conversion Processes :
4.1 Injection moulding- containers, closures, containers
with safety closures, small size containers.
4.2 Extrusion process- Mono layer, multi-layer, shrink,
oriented films, cast, coating films, tapes, woven sacks, aluminium foil, laminations, sheet, tubes & profiles,
twist wrap film, plasma barrier coating.
4.3 Blow molding process- composite containers, composite
drums, small hollow containers , medical & pharmaceutical
09 30
bottles, stretch blow moulding
4.4 Foam moulding process expanded polyethylene,
polystyrene, structural & decorative foams.
4.5 Rotary thermo forming, Batch & continuous
thermoforming, Compression Moulding, Transfer moulding
5 5.0 Fabrication & decorative Techniques: 5.1 Cutting, sealing, welding, adhesive bonding.
5.2 Printing, metalizing, embossing, labeling, painting,
lacquering, foil in lay moulding, hot stamping, In
mould decoration
04 06
6 6.0 Packaging & Hazardous & their controls
6.1 Types static charge problems, damaging factors &effects Pollution factors6.2Toxicity of Materials
05 06
7 7.0Testing Of Plastics Packages 7.1Introduction to General test methods, 7.2 Heavy duty packages, laminates, drop tests, stack test, load test, vibration test, 7.3 Testing of flexible films, Indian
standard .for food containers
06 08
TOTAL 24 50
6. LIST OF PRACTICAL:
Practical will be performing in the Plastics laboratory as per academic schedule. Where the students will perform following experiments individually.
1) Demonstration of shrinkage of film by using hot air gun.. 2) Determination of Dart impact strength. 3) Demonstration of stack & load test 4) Demonstration of screen printing, pad printing, labelling, hot stamping 5) Determination of Toxicity. 6) Determination of compression test of cartons. 7) Determination of weight & dimensions of cartons. 8) Demonstration of barrier test for various plastics film. 9) Determination of adhesion & its strength.
1. IMPLEMENTATION STRATEGY (PLANNING): Demonstration Practical will be performing in the plastics laboratory as per academic schedule.
Where the students will perform various experiments individually.
1) Lesson plan
2) Teaching plan
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication Publishers & Address
1 Honlon J F Packaging
Engineering
2nd 1984 McGraw Hill
2 Bruins Paul
Packaging With
Plastics
5th 1974 Gordon & Breach
3 F.W.Bilmeyer Text Book of polymer
Science
4th 2000 John wiley & sons, New
York 4 John Briston Advance in Plastic
Packaging Technology
2nd 2004 John wiley & sons, New
York 5
Selke
Understanding Plastics Packaging Technology
2nd 2012 Hanser Publications
6
9. QUESTION PAPER PATERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 3 out of 4 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
5.6.1 COURSE DETAILS:-
Program: Plastics Engineering Semester: V
Duration: 16 weeks
Subject: Environmental science & Code: 160521
Waste management
Group: A Optional
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
3 2 - - 5 1 3 100 30 70 50@ - - 150 325
3. OBJECTIVES:
1. To provide basic understanding of ecosystem, Environmental pollution, polymer waste.
2. To explain different polymer degradation and recycling of polymers.
3. To explain biio-degradability of plastics.
4. COURES OUTCOMES:
1 Describe importance of Plastic waste management. 2 Explain ecosystem. 3 Choose Plastics waste disposal method. 4 Identify Recyclable Plastics. 5 Test biodegradability of Plastics.
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1 1.0 Introduction- Multidisciplaining nature of
environmental studies, definition, scope & importance,
need for public awareness.
02 06
2 2.0 Ecosystem- Basic concepts, structure & function
of an ecosystem, energy flow in the ecosystem.
Producers, consumers & decomposers.
02 08
3 3.0Environmental Pollution- Causes, effects quality
control measure of various modes of pollution like Air
pollution,Water pollution, Soil pollution, Noise
pollution, Thermal pollution, etc.
05 10
4 4.0 Social issues & Environment- Environmental
ethics & issues consumerism and waste products.
Awareness of various acts for environmental
protection, pollution, etc.
03 06
5 5.0Importance of Plastics in modern society- Health
care, economic development, social progress, auto-
motive industry, transportation, building and
construction, insulation & energy conservation,
packaging of food products & national security, nano
technology, disaster management.
06 10
6 6.0Polymer Waste- Types, flow diagrams,
segregation, integral waste management, traditional
path way & new technique of plastics waste
management technique of waste management, global
concerns & challenges.
06 10
Total 24 50
SECTION II
7 7.0Polymer Degradation-
7.1Biodegradability myths & realities, aspects of
biodegradability,
7.2 Definition like degradable plastics, Biodegradable
plastics, photo degradable plastics, Thermal
degradable
plastics, compositing plastics,
7.3Degradability & its mechanism, types & concepts,
Additives for plastics to promote degradation.
7.4 Biodegradable polymers- types & applications,
(Thermal
degradability & its mechanism)
7.5 International standard for Biodegradability
15 25
8 8.0Recycling Of Polymers-
8.1 Plastics recycling technique, Indian plastics
recycling
industry scenario,
8.2 Steps that plastics good undergoes during the
process of
mechanical recycling,
8.3 Uses of recycle plastics
8.4 Equipment & processing
09 15
Total 24 50
1. LIST OF PRACTICALS:
Shall consist of a journal base on study / demonstrations and visits.
Practical Examination: Shall consists of an oral based on the term work
1) Visit to various plastics recycling plants
2) Visit to ICPE
3) Collection of chart models etc.
4) Collection of various used plastics samples
5) Collection of plastics related environmental issues.
6) Study of determination of biodegradability of Plastics.
2. IMPLEMENTION STRATEGY (PLANNING):
7.1 Taching Plan
7.2 Lesson Plan
1 Classroom teaching: Review : Related topics from previously taught subjects. Use
of multimedia,Charts, models, transparencies, learning materials. 1 Library : Referring to books, journals, manuals.
2 Exercise :Collection of specifications of various Plastics waste materials, products,
specifications,Handling methods, storage.
3 Industry : Plastic recycling industries, Study of various Recycling processes.
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers
& Address
1 D. L. Kaplan Biopolymers from Renewable
Sources
1998 Springer
Verlag
2 Dinesh
mohan,
Ashok mishra
Safety with Plastics 2000
3 Boustead, I &
Hancock, G. F
A report for INCPEN 1989 The open
University,
UK
4 Antonin
SLEJSKA
Biodegradability plastics 1997
5 ICPE A proposal for Up- gradation
of Plastic recycling
industries
2001 ICPE
8. QUESTION PAPER PATERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 3 out of 4 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
5.7. COURSE DETAILS:-
Program: Plastics Engineering Semester: IV
Duration: 16 weeks
Course: Fabrication of moulds & Dies Code: 160516
Group: A Optional
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
2 3 - - 5 1 4 100 30 70 50@ - 50** 200 235
3. OBJECTIVES:
1. To provide basic understanding raw material for mould and die
2. To explain manufacturing process of moulds and dies.
4. COURES OUTCOMES:
1 Identify correct manufacturing process for economical production of the mould. 2 Understand the importance of finishing operations and mould assembly techniques. 3 Select the proper raw material from the available materials. 4 Differentiate different raw material for different part of mould. 5 Produce mould & Dies
5. DETAILED CONTENTS:
CHAPTER CONTENT MARKS HOURS
SECTION-I
1.0 Design aspect of mould manufacturing
1.1 Operations to be performed on mould elements.
1.2 Different mould manufacturing techniques.
1.3 Accuracy in various machining operations.
1.4 Effect of limits and fits on mould elements.
1.5 Economic considerations.
1.6 Selection of suitable manufacturing techniques
and machine tools.
10 03
2.0 Selection of materials of construction
2.1 Essential properties of mould steel
2,2 Properties of ferrous and non ferrous materials
like plate steel, tool steel, stainless steel, beryllium
Copper etc.
2.3 Criteria for selection of material
12 04
3.0 Software packages:
3.1 Advantages and limitations of software
packages CAD, CAM, and CAE.
3.2 Selection of components that can be
manufactured with the help of such packages.
3.3 Parameters required for developing a package
3.4 Introduction of commonly available packages.
12 04
4.0 Conventional and modern machining
processes:
4.1 Revision of machining processes like grinding,
milling, honing, drilling
4.2 Modern machining process
4.2.1 Principle of process
4.2.2 Tools, machinery, chemicals etc. required
4.2.3 Accuracy and finish available
4.2.4 Application of process
4.3 Process like spark erosion, E.D.M etc
16 05
TOTAL 50 16
SECTION II
5.0 Heat Treatment
5.1 Requirement of heat treatment
5.2 Principle of heat treatment
5.3 Objective processes used for case hardening,
carburising, stress relieving
5.4 Heat treatment equipment like foundry, etc,
temperature and control
5.5 Difficulties occurring during heat treatment and
remedies for the same.
16 05
6.0 Polishing and finishing
6.1 Polishing and finishing 16 05
6.2 Tools, materials and equipments used for the
same
6.3 Grade of polishing and finishing
6.4 Processes like diamond polishing, chrome
polishing
7.0 Mould Assembly
7.1 Inspection of all tool elements
7.2 Fitting, scraping, grinding, polishing
7.3 Assembly, tool touching
7.4 Check list
12 04
8.0Mould trials and rectification 06 02
Total 50 16
1. LIST OF PRACTICALS:
1) Students will manufacture a injection mould for hand operated injection moulding
machine.
2) Students will manufacture a compression mould used for mechanical
compression press.
3) Students will manufacture dies used for extrusion of various profiles (Pipe,
Wire, Cable etc)
4) Visit to mould manufacturing industries.
2. IMPLEMENTION STRATEGY (PLANNING):
Students will be aware of quality of mould and latest techniques used in
fabrication of a mould. Visits to the industries are to be arranged to
supplement the theoretical knowledge,
8. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers &
Address
1 S.K Hazara
Choudhary
A.K Hajra
Choudhary
Workshop Technology Vol-II 9th 1997 Media
promoters and
publishers
Ltd.New
Delhi
2 B.S
Raghuvanshi
Workshop
Technology
Vol-II
9th 1997 Dhanapaat Rai
and
Sons,New
Delhi
3 W.A.J
Chapmannn
Workshop
Technology
Vol-I, II, III
4th 1998 Edword
Arnold
Publishers
Ltd,338,Euston
Road
Lend,U.K
4 Dr O.P
Khanna
Material Science and
Metallurgy
3rd 2001 Dhanpat Rai
and
Sons,Delhi
QUESTION PAPER PATERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 3 out of 4 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
5.8. COURSE DETAILS:-
Program: Plastics Engineering Semester: V
Duration: 16 weeks
Course: # Entrepreneurship Development Code: 160014
Group: M* Elective
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 - 01 04 01 03 100 30 70 25@ - 25** 150 324
3. OBJECTIVE:
1) Know the essential elements of entrepreneurship,
2) Understand the procedure to start an enterprise
3) Able to become Techno-preneurs in their future career
4. COURES OUTCOMES:
1 Understand the concept of entrepreneur, & entrepreneurship,Intraprenuer
2 Identify Entrepreneurship opportunity
3 Acquire entrepreneurial value and attitude
4 Use the information to prepare project report for business venture
5 Create appropriate a business model 6 Develop a well-presented business plan that is feasible for the student
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1. Venture Development
1.1 Introduction of entrepreneurship
1.2 Small Scale industries
1.3 Business structure
1.4 Support agencies ( Include Rules & Regulation ,
VAT , Sales of goods Acts)
10 18
2. Finance For Enterprise and Financial statement
2.1Source of finance
2.2Fixed capital & working capital
2.3Short term and long term source
2.4Balance sheet
2.5Profit & Loss Account
2.6Financial ratio
08 18
3 Product/ service Development
3.1Selection of product /services
3.2Innovation management
3.3APQP( advanced product quality planning)
3.4FMEA( Failure Mode effective analysis)
06 14
TOTAL 24 50
SECTION II
4 Marketing Strategy
4.1Importance of marketing
4.2 marketing management
4.3 soft skill
4.4 pricing and costing
4.5 marketing mix
4.6 Distribution channel
10 18
5 Managing Projects
5.1 Reports
5.2 ROI ( Rate of Interest)
5.3 project Financing
08 14
6 Organisational Management
6.1 Team Building
6.2 Recruitment
6.3 Qualities of leader ( Entrepreneur)
6.4 Quality Management
6.5 QMS system
06 18
TOTAL 24 50
6. IMPLEMENTION STRATEGY (PLANNING):
1. Methods of Teaching Learning
2. Application of concepts And Techniques
3. Library assignments and real life studies form the part of continuous assessment.
7. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers
& Address
1 Shri Vasant
Desai
Dynamics of Entrepreneurial
development and
Management
4th 2001 Himalaya
Publication
Girgaon
Mumbai-04
2 Shri S.S.
Khanna
Entrepreneurship
Development
2nd 2000 S.chand &
co. New
Delhi
3 Shri Vasant
Desai
Small Scale Industries and
Entrepreuship
7th 2002 Himalaya
Publication
Girgaon
Mumbai-04
4 Shri J.
saboo
Entrepreuship 5th 2010 Himalaya
Publication
Girgaon
Mumbai-04
8.QUESTION PAPER PATERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8 18 - - Any 3 out of 4 16
2. Any 4 out of 6 16 - - Any 1out of 2 06
3. Any 2 out of 3 16 - - Any 1 out of 2 08
4. - - Any 6 out of 8 18 - -
5. - - Any 4 out of 6 16 - -
6. - - Any 2 out of 3 16 - -
Total - 50 - 50 - 30
5.9.COURSE DETAILS:-
Program: Plastics Engineering Semester: V
Duration: 16 weeks
Course: Production Management Code: 160523
Group: M* Elective
2. TEACHING AND EXAMINATION SCHEME:
Scheme of instruction &
Periods Per Week Theory Paper
duration &
marks
Scheme of Examination Scheme
L/Pr/Cr
L P D T Cr Np Hrs Mks SSL Theory T/W PR OR Total
03 - 01 04 01 03 100 30 70 25@ - 25** 150 324
3 OBJECTIVE:
1) Understand the concept of production system
2) Understand the material handling system and its applications
3) Understand the concept of inventory control system
4) Understand the project management techniques
5) Understand for concept of work study
4. COURES OUTCOMES:
1 Understand the concept of production system, nature and importance of production management
2 Identify the need of management in production system 3 Calculate the time required for production , project ,using different techniques Like
CPM,& PERT 4 Analysis A Script to determine the cost of production 5 Develop a details budget for production & production schedule 6 Research and develop resources for various production need required
5. DETAILED CONTENTS:
CHAPTER CONTENT HOURS MARKS
SECTION-I
1. Production system & management
1.1 Function Of management
1.2 Production system concept, Types of
production
1.3 Various department in the organisation &
their interrelationship
1.4 Roll of supervisor in the organisation
1.5 Selection, recruitment and training of person
08 16
2 Plant Layout & material Handling
2.1 Importance Of Layout
2.2 Effect of layout on production management
2.3 Types of layout
2.4 Layout visualising techniques
2.5 Comparison between product & process
layout
2.6 Importance of material handling equipment
2.7 Equipment like, horizontal, vertical, general
2.8 Principle of material handling, factor
affecting on material handling.
10 18
3 Production Planning & control
3.1 Function of production planning and
control
3.2 Phases of production planning and
control
3.3 Definition of sales forecasting, use of
sale forecasting
3.4 Other preplanning activities
3.5 Steps involve in PPC
3.6 GANTT CHART
06 16
TOTAL 24 50
SECTION-II
4 Inventory Control
4.1 Importance of inventory
4.2 Types of control, inventory.
4.3 Analysis of inventory, like ABC,VED
4.4 Concept of EOQ & cost associated with
inventory
4.5 Derivation of EOQ & calculation
4.6 Method of controlling inventory, like
two bin system, fixed order quantity.
12 22
5 Project management techniques
5.1CPM &PERT their use in planning
simple example to be discussed
5.2 Quality circle
5.3 Importance of project management
06 15
6 Introduction to Work study & time management
4.1 Importance of inventory
6.1 Definition & objective of work study
6.2 Basic procedure for work study
6.3 Definition of time management
6.4 Procedure for time management
6.5 Different techniques of work
measurement
6.6 Safety and pollution control methods
6.7 Study on personal protective
equipments.
06 13
TOTAL 24 50
6.IMPLEMENTION STRATEGY (PLANNING):
In depth study and understanding of the subject will be implemented by using
Lesson Plan Use of Chart Models and Transparencies Use of other teaching media such as case study, group discussion, etc 7. REFERENCE BOOKS:
Sr.
No.
Author Title Edition Year of
Publication
Publishers
& Address
1 ILO Work study 2000 Universal
pub.co.534
Mumbai-02
2 Raiph M.Barnes Motion & time study design &
measurement of works
7th 1980 Johnwiley &
Sons
Inc.605,Third
avenue, New
York
3 Marvin E.
Mundel
Motion & Time study 6th 1998 Prentice Hall
of India ,Pvt
Ltd New
Delhi
4 MantandTelsang Ind.Engg & Production
Management
2nd 2002 S.chand & o.
Ram Nagar,
New Delhi
8. QUESTION PAPER PATTERN:
Que. No. Section I Section II Periodical Test
Bits Marks Bits Marks Bits Marks
1. Any 6 out of 8
(3 marks each )
18 Any 4 out of 5
( 4 marks each )
16
2. Any 4 out of 6
( 4 marks each )
16 Any 1 out of 2
( 6 marks each )
06
3. Any 2 out of 3
( 8 marks each )
16 Any 1 out of 2
( 8 marks each )
08
4.
Any 6 out of 8
(3 marks each )
18
5.
Any 4 out of 6
( 4 marks each )
16
6.
Any 2 out of 3
( 8 marks each )
16
Total 50 50 30
Shri Vile Parle Kelavani Mandal’s
SHRI BHAGUBHAI MAFATLAL POLYTECHNIC
TEACHING AND EXAMINATION SCHEME
W.E.F Batch Admitted JUNE 2016PROGRAMME: PLASTICS ENGINEERING
SEMESTER :-VI
#INPLANT TRAINING
(160533)
Sr. No Training Duration Credit Weekly Report
Quiz TestMark
Dissertation (Report)
Oral/Viva Total
6.1 # 24 Weeks *** 20 Maximum Marks
50@ 50@ 50** 50** 200
Minimum Marks
20 20 20 20 80
*Compulsory, ** Assessed by Internal Examiner and External Examiner jointly, @ Assessed by Internal Examiner only- ,# Award Winning Course, L-Lecture Period ,P-Practical period ,D-Drawing Practise ,T-Tutorial, Cr-Credit ,SSL-Sessional, TW-Term Work, PR- Practical , OR Oral ,,Gr- Group ,B-Basic ,C-Core ,A-Application ,M-Management.
HOD PRINCIPAL
Objective for inclusion of industrial training in curricula.:
The inplant training facilitate students to understand the various domains of industry along withwork environment and the students are exposed to the latest developments in
technologies.
COURSE OUTCOMES :Work at shop floor.
Understand the quality of raw material and molded products
Work in different domains of Plastics industry
Enhance communication skill
Maintained discipline and ethics