Download - Setpoint Process Automation Overview
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+ PROCESS AUTOMATION
INDUSTRIAL AUTOMATION
INFORMATION ARCHITECTURE
INTEGRATIONSERVICES
CONTROLSYSTEMSPR
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At Setpoint Integrated Solutions, our mission is to be the premier process solutions partner for all your di�cult industrial challenges. Setpoint sets itself apart by bringing industry leading expertise and world class products together into fully integrated solutions to meet today’s customer’s increasing technical demands.
Setpoint has the engineers, technicians and subject matter experts to make certain that our customer’s automation needs are fully realized and supported throughout the lifespan of any project. Setpoint also provides state-of-the-art training facilities to ensure that our customers are comfortable using all the solutions we provide. The investment in our new Integrated Technology Center will allow end users to get hands-on exposure to the dynamic new technologies that will shape the future of our industry and help them be better prepared to implement the solutions they have or will invest in. Most importantly, the Process Automation Division has highly trained technicians that can be mobilized 24 hours a day for your service needs.
By partnering with Setpoint for your automation and instrumentation needs, you will unquestionably be working with the very best. Setpoint is proud to lead the industry in providing the highest quality of integrated, engineered products, as well as comprehensive service solutions and world-class training while maintaining a focus on customer service above all else.
That’s our commitment to you.
SANDRO ESPOSITOVice-President , Process Automation & Marketing
Setpoint Integrated Solutions
OUR COMMITMENT TO YOU
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Extensive line of industrial wiring products for process automation applications consisting of receptacles, drop cords, junction boxes, home-run cables, PLC interface cable systems, & other accessories. (p. 11)
Industrial Automation Connectivity
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Process measurement solutions including: �ow, level, pressure, temperature, analytical. Proximity sensors including: inductive, capacitive, & photoelectric (p. 11, 14-16)
Instrumentation5
Power distribution & motor control including standard & intelligent MCCs, transformers, panelboards, switchgear, & UPS systems. (p. 18)
Power Distribution
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Steel, stainless steel & high performance plasticboxes, wall-mounting, �oor-standing models, plus speci�c solutions for HMI, seismic, EMC, ATEX, & more. (p. 17)
Enclosures6
Power management systems designed to help manage real-time conditions, isolate problems, study trends, & control loads & generators. (p. 19)
Power & Energy Monitoring
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Engineered valve & automation solutions for any industrial application. Our expansive inventory allows quick delivery. (p. 8-10)
Valve & Automation
+ PROCESS
+ FIELD
SERVICES
Network Communications
Control System
Safety ControllerRemote/Distributed IO
EnergyMonitoring
Wireless Systems
DriveMotor Starter
Motor Protection
iPMCC
Manual ValvePressure
Relief ValveControl Valve
Plant Floor OI
Surveillance
Industrial Automation Connectivity
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8kWh
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In-line Machining
Mobile Repair
Enclosure
Equipment Rental
Instrumentation
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Actuation Repair Services
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Gas & FlameSystems
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Large selection of contactors & reversing contactors, direct & enclosed motor starters, circuit breakers, regular & electronic thermal overload relays, & motor management systems. (p. 19)
Motor Starter / Protection
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Softstarters & drives for simple, compact, & complex machines. Also, LV & MV drive systems for variable speed & torque applications. (p. 20)
Softstarters / Drives
Large selection of IP & network cameras, analog or specialty cameras, including: thermal imaging & explosion proof. Also, extensive choice of recording & video management solutions. (p. 21)
Video Surveillance9
Fully integrated, battery-powered wireless instrumentation for measuring & monitoring with a range of frequency-hopping ethernet & serial data radios operating in the license-free900Mhz & 2.4 Ghz band. (p. 21)
Wireless Systems10
Communications include industrial protocols for dedicated device network including Modbus TCP, EtherNet/IP, Pro�bus, CANopen, & AS-Interface. Also, support for instrumentation buses such as Pro�bus PA, Foundation Fieldbus, & HART. (p. 22)
Network Communications11
IP20 modular I/O systems for complex machines or installations within enclosures. Also, IP67modular I/O system for machines or installations in harsh environments. (p. 23)
I/O Solutions12
Industrial displays, panels & controllers used onfactory �oor & harsh process environments. (p. 24)
Plant Floor Operator Interface13
TÜV-certi�ed Safety Integrity Level Two & Three (SIL 2 & 3) safety instrumented systems for a wide variety of critical applications such as ESD, BMS & Turbomachinery. (p. 24)
Safety Controller14
Small, medium & large PLC/PAC Systems for discrete machines, industrial process & highavailability infrastructures. (p. 25)
Control System15
Optimization solutions of production processes performance & energy usage, by delivering real time access to plant & business information. (p. 25)
ERP / MES Solutions16
FULLY INTEGRATED SOLUTIONS
+ ENTERPRISE
+ PLANTRedundant System Servers
Operator Clients
Engineering Station
Historian
ManufacturingExecution System
Batch System
ERP / MES Solutions
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System Integration
Valve Recycling
Diagnostics
Reman
Asset Management
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+ SUPERIOR SERVICE
In-li
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achining
Equipment Rental
Asset Management
Diagnostics
Asset Management is a solution designed to reduce the total cost of ownership for our clients through asset tracking using RFID systems & asset integrity of control & safety relieving valves to increase availability & improve e�ciency.
We use state-of-the-art diagnostic equipment to streamline the automation troubleshooting process. From network bus analysis and simulation, to instrument check and calibration, to online and o�ine valve diagnostics, we have the expertise and equipment to get you back in production.
With unlimited equipment capabilities, Setpoint can service your process equipment, piping and �ttings all on site and in placesaving you time and money. Our certi�ed technicians are available 24 hours a day, 365 days a year giving you minimal operational interruptions and rapid service response.
We provide individual units or custom designed �ltration and puri�cation systems for nearly all applications. No job is too big or too small, with �ow rates on our units ranging from 1 to 8000 GPM. All units are cleaned, inspected and guaranteed free from defects before being returned to rental service.
Equipment Rental Mobile Repair
Repair Services
System Integration
Valve Recycling
Re-m
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Pooling programs are key to extending the life of equipment you already own and operate. Our certi�ed experts will utilize
your current process equipment and recycle them for use of other application needs within your plant or unit.
With the largest surplus inventory in North America, we o�er complete integrated solutions packages of remanufactured process equipment
along with associated services and warranties.
We provide system integration for all of the products we o�er. This includes PLC, DCS, remote I/O, wireless,
networking, instrumentation, wiring systems and all types of �eldbus and bus technologies. Included with
our product solutions are experts to support our solutions.
With �rst-class facilities, we o�er comprehensive services while representing most global manufacturers. We cover 14 market regions across the U.S. with more
than 1.2 million square feet of warehouse space and house more than $50M of inventory.
Our extensive team of certi�ed experts is available to meet you on site, 24 hours a day, 365 days a year. We cover all valve repair capabilities, from start-up assistance to fully
equipped mobile machine shops. We also provide asset integrity managers who partner with clients and remain
on site for immediate services response.
PREMIER BRANDS. PREMIER PRODUCTS.
1 VALVE & AUTOMATION
VALVE AUTOMATION ACCESSORIES
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Manufacturer(s) Masoneilan, ControlAir, ASCO, Norgren
Solutions I/P pneumatic & electro-pneumatic positioners, SMART HART & FF positioners, SMART ESD Partial Stroke Test Controllers, air �lter regulators, volume boosters, trip valves, etc.
Applications Most control & on/o� valves, Most industries, most �uids
Industries Re�ning, Chemical, Power, Oil & Gas, Pulp & Paper, Metals & Mining, etc.
+ Process Automation Solutions for Valves
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+ SMART Valve Interface Valve PositionersSVi1000 HART electro-pneumatic positioner
SVI II AP HART & FF advanced smart positioner
SVI II ESD HART SIL3 partial stroke test controller
+ Specifications (model dependant)Input Signal 4-20mA or FF
Communication Protocol HART, Foundation Fieldbus
Voltage Requirement 9Vdc @ 20mA
System Connectivity EDDL, DTM, DruckDPI, Handheld, ValVue, Snap-on, Plug-in
Diagnostics Basic, Advanced with online friction
Air Supply 20-150psi
Actuator Application Linear, Rotary, Single, Double-acting
Housing NEMA 4X
Approvals FM, FMc, ATEX, IEC, Cl1,2,3, Div 1,2,3, gr ABCD, Explosion Proof, Intrinsically safe
NON-CONTACT VALVE POSITIONERS
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PNEUMATIC ACTUATORS
Linear ATI, Masoneilan, Rotork
Rack & Pinion Automax, Mastertorq, Rotork, Triac
Scotch Yoke Automax, Rotork, Triac
Vane K-Tork
HYDRAULIC ACTUATORS
HPU’s ATI, Rotork
Linear ATI, Rotork
Rack & Pinion Automax, Rotork, Triac, Unitorq
Scotch Yoke Automax, Rotork, Triac
ELECTRIC ACTUATORS
Multi-Turn GE, RCS, Rotork
Rotary GE, RCS, Rotork
1 VALVE & AUTOMATION
AUTOMATION ACCESSORIES
+ Systems, Products & SolutionsFieldbus Systems
Connectivity Products
Quick-Disconnect Products
Cordsets and Junction Boxes
Bus and Drop Cables
Process Wiring Solutions
BMS & IGNITION UNITS
3 BASIC & SMART INSTRUMENTATION
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+ Burner Management Systems Advanced Sparkless Igniter and Mounting Hardware
Key Peripheral Devices (RTD, Solenoids, etc.)
Low 12VDC Power Requirement
One button start-up with one button emergency shut-down
Advanced fault detection automatic high temperature and �ame failure shut-down
Digital temperature control
Loss of fuel standby
Automatic re-ignition and fuel train control
Multiple standby and shut-down interlocks
Integration for RTU and PLC units
Battery back-up ready
Nema 4X Enclosure
Solar ready for remote applications
+ Ignition UnitsFT Ignition Units
2 INDUSTRIAL AUTOMATION CONNECTIVITY
Manufacturer(s): Turck
Manufacturer(s): SureFire, Hima
+ ASSET MANAGEMENTIndustry surveys have yielded the same results year over year: the purchase price of control valves is one �fth of the total cost of ownership.
Asset Integrity Management is a solution designed to reduce the total cost of ownership of control valve assets, increase availability and improve e�ciency. We do this by equipping our clients with tools like ValKeep and ValVue to help you detect bad actors and make the best decisions about your assets.
Setpoint o�ers asset integrity management to reduce your cost in all phases of ownership: engineering; purchasing; installation; start-up & commissioning; operations; maintenance; replacement; reconditioning.
RUNTIME / OPERATION
Calibration ; Con�gurtion; O�ine Signature
ValVue • ValScopePRO • EVT
START-UP / COMMISSIONING
Process Condition
ValSpeQ • InTools
SIZING & SELECTION
BOM; Seat Leak; Hydro Test; O�ine Signature
ValVue • ValScopePRO • EVT
ASSEMBLY & TEST
Valve Alarms; Valve Performance; Online Signature
Valve Aware™ • EDDL • DTM
RUNTIME / OPERATION
As received; Con�guration; Calibration; O�ine Signature
ValVue • EVT
MAINTENANCE
VALVKEEPEnd User’s Asset Intelligence (e.g. Maximo, InTools)
+ Pressure ManagementFixed Range
Low Power
Di�erential Pressure
Sealed Gauge & Absolute Pressure
Explosion Proof: Class 1 Zone 1 Group IIC
Explosion Proof: Class 1 Division 1 Group A, B, C, D
Explosion Proof: Class 1 Division 1 Group E, F, G
To 20,000 PSI
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PRESSURE MEASUREMENT
3 BASIC & SMART INSTRUMENTATION
FLOW MEASUREMENT
+ Flow MetersPFS WM WedgeType: Primary Flow Signals wedge meter accurately measures highly viscous, rough, or solids bearing �uids and slurries. It is bi-directional for dual longevity
HVT-Halmi Venturi: Primary Flow Signals’ patented �ow element designed, developed, & perfected by Dezsoe Halmi, founder of (PFS), o�ers the highest accuracy and reliability for �ow measurement of pressurized line �uids, and harsh or contaminated line �uids
Turbine Meters: Turbines Inc. meters o�er in-line and wafer-style turbine meters that are ruggedized, stainless steel, precision machined, o�ered with CD4MCu and/or 416 stainless steel rotors
+ Flow SensorsVerabar: Veris averaging pitot �ow sensor provides unsurpassed accuracy & reliability
Accelabar: Veris unique �ow meter that combines two di�erential pressure technologies to produce high accuracy & low velocity �ow rates at turndowns tested up to 65:1 with no straight run requirements
PFS: Ori�ce Plates & Flanged Unions
+ Additional Flow SolutionsFlow Inserts
Flow Nozzles
Flow Indicator
Manufacturer(s): Ashcroft, AST, Turck
Manufacturer(s): Veris, Primary Flow Signal, Turbines Inc.
LEVEL MEASUREMENT
+ Level GaugesArmored Level Gauges
Magnetic Level Gauges
+ Level TransmittersMagnetostrictive Transmitters
Ultrasonic Lever Transmitters
Buoyancy Transmitters
+ Level SwitchesDisplacer Transmitters & Switches
Tuning Flork Switches
Float Switches
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+ Sensors, Systems & AccessoriesVibration Sensors
BNC Boxes
Tachometers and Sensors
Accelerometer Accessories
Monitoring Systems
Temperature Sensors
Cable and Connectors
Transmitters Systems
Balancing
Eddy Probe Accessories
Monitoring Accessories
CONDITION MONITORING ACCELEROMETER / VIBRATION SENSORS
Manufacturer(s): Jerguson, Schneider Electric, Clark-Reliance, Masoneilan
Manufacturer(s): STI
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GAS & FLAME DETECTION
+ Gas Detectors & TransmittersMeridian Universal Gas Detector
Toxic & Combustible Transmitters
Open Path Combustible Gas Detector
Single, Multi-Gas Portable Monitors with Test Stations
+ Flame DetectorsFlame Detectors
+ Elements & SensorsSensors
Thermowells
RTD Elements & Assemblies
Thermocouples Elements & Assemblies
TEMPERATURE MEASUREMENT
3 BASIC & SMART INSTRUMENTATION
+ Systems1 to 32 channel NEA-4x or 7 rated controllers
Manufacturer(s): Ashcroft, Turck
Manufacturer(s): Scott Safety
4 ENCLOSURES
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INDUSTRIAL CONTROLS & ENCLOSURES
+ Control & Signaling UnitsPushbuttons, switches, pilot lights, and control stations
Cam Switches
Tower lights, beacons, horns, & sirens
Pendent Control Stations
+ RelaysElectromechanical plug-in relays
Solid-state relays
Measurement & control relays
Counters
Timing Relays
Analog Interface
+ Power SuppliesSingle & 3-phase power supplies 100V to 400V, 7W to 1400W
Regulated switch mode power supplies, 85W to 960W compact
+ TransformersSingle phase transformers 230V to 400V, 35VA to 2500VA
+ EnclosuresBoxes
Wall-mount
Floor-standing
Human Machine Interfaces
Consoles
Panelboard Thermal Management
Manufacturer(s): Schneider Electric, Square D by Schneider Electric
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5 POWER DISTRIBUTIONPOWER PRODUCTS & SYSTEMS
+ Low VoltagePZ4 Switchgear
Model 6 MCC
Panel Boards
Masterpact
Powerpact
+ Medium VoltageMCCs
Interrupters
Metal Enclosed Switchgear
Metal Clad Switchgear
GIS Switchgear
Micom Relays
+ TransformersDry
Cast
Liquid Filled
Pad Mount
+ UPS SystemsSingle & Three Phase UPS Systems
Inverter / Static Switch System
Industrial Distribution Systems (IDM)
Float Battery Chargers / Single & Three Phase
+ E-HouseTurn-key Integrated Electrical House
Manufacturer(s): Square D by Schneider Electric, APC by Schneider Electric, Cyberex by ABB
7 MOTOR STARTER/PROTECTIONMOTOR CONTROL & PROTECTION
+ Motor Control ComponentsContactors
Circuit-breakers
Fuse Carriers
Switch Disconnector & Switch Disconnector Fuses
Fuses
Thermal & Electronic-Thermal Overload Relays
Motor Management System
Electronic Protection Relays
Combination Motor Starters
Starter Controller
Enclosed Motor Starters
+ Complementary ProductsPower Distribution & Connection Systems
Incoming Protection and Switching
Short Circuit & Overload Protection
Surge Protection
Indication & Metering
POWER & ENERGY MONITORING
+ Power Management SystemsRevenue Meters
Energy & Power Quality Meters
Multifunction Power Meters
Energy Meters
Digital Meters
Energy Servers & Ethernet Gateways
Power Monitoring & Control Software
Energy Management Software
6 ENERGY MONITORING
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Manufacturer(s): Powerex by Schneider Electric
Manufacturer(s): Square D by Schneider Electric
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8 SOFTSTARTERS/DRIVES
SOFTSTARTS & VARIABLE FREQUENCY DRIVES (VFDS)
+ SoftstartsAltistart 01, 22, 48 Softstarts for simple machines, regular and heavy duty pumps & fans from 0.37kW to 1200kW
+ Variable Speed DrivesCompact Drives: Altistart 12, 312, 32 Drives for simple, compact and complex machines from 0.18KW to 15kW
Standard Drives: Altistart 31, 71, Active Front End (AFV) Drives for variable torque & heavy duty industry plus an option. For energy regeneration to the line supply from 0.75 to 800
LV & MV Drive Systems: Altivar 1000, 1200 Drives medium voltage from 0.5 to 16.2 MW
LV & MV Drive Systems: Altivar 61 Plus, 61 Plus-LH, 71 Plus, 71 Plus-LH Drives for variable torque & heavy duty industry plus Enclosed Low Harmonic Drive Systems from 90kW to 400kW
Manufacturer(s): Square D by Schneider Electric
+ Data RadiosTrio License-free Radios: License-free ethernet and serial data radios
Trio Licenseed Radios: Licensed ethernet and serial data radios
2.4GHz & 5GHz Wi� access points and clients
+ Wireless InstrumentationAccutech battery-powered wireless sensor networks
WirelessHART battery-powered wireless adapter, sensors and gateway
Explosion proof WirelessHART loop powered adapter
10 WIRELESS SYSTEMSINDUSTRIAL WIRELESS COMMUNICATION
9 VIDEO SURVEILLANCECAMERAS & SYSTEMS
+ CamerasAnalog Cameras
IP Cameras
Pan / Tilt / Zoom Cameras
Systems & Software
+ Video RecordersDigital, Hybrid, & Network Video Recorders
+ Systems & SoftwareIP Video Management Systems
Video Management Software
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Manufacturer(s): Pelco by Schneider Electric
Manufacturer(s): TRSS by Schneider Electric, Accutech by Schneider Electric
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+ Core NetworksCANopen network for machines and installations
Industrial Ethernet One network for all applications and communication services
+ Gateways, Switches & RoutersConneXium connecting ethernet devices
+ ConneXium Tofino FirewallsBuilt-in security modules for Modbus TCP/IP Enforcer, �rewall capability and event logging
+ Other NetworksAS-Interface cabling solutions
HART connecting to widely used instrumentation �eldbus
PROFIBUS: Connecting Pro�bus DP & PA devices
+ Software for NetworksASISWIN 2: Safety monitors con�guration software on AS-Interface
ConneXium Network Manager: Industrial Ethernet network management software
OPC Factory Server: Data Server Software
11 NETWORK COMMUNICATIONS
INDUSTRIAL WIRELESS COMMUNICATIONManufacturer(s): Schneider Electric, Turck
12 I/O SOLUTIONS
REMOTE AND DISTRIBUTED I/O
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+ Advantys I/OAdvantys ETB: IP 67 Modular Distributed I/O for ethernet
Advantys OTB: IP 20 Optimum Modular I/O System
Advantys TM7: IP 67 Modular I/O System for machines or installation in harsh environments
Advantys TM3: Flexible I/O Expansion Modules for Modicon Controllers
Advantys TM5: IP 20 Modular I/O System for complex machines or installations
+ Modicon I/OModicon X80: Modicon's premier Ethernet based I/O System
Modicon Quantam: Large PLC for Process Applications & High Availability Solutions
+ Turck I/OTurck BL20: Universal Distributed I/O Platforms for in cabinet and �eld mountable applications (IP 20)
Turck BL67: Universal Distributed I/O Platforms for in cabinet and �eld mountable applications (IP 67)
Turck Excom: Universal Remote I/O platform for use in hazardous environments
Manufacturer(s): Modicon by Schneider Electric, Turck
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+ ControllersSmall Panels
Advanced Panels
HMI Controllers
PC Box
Industrial Display
PC Panels
+ Modicon QuantumLarge PLC for Process Applications & High Availability Solutions
SAFETY CONTROLLER
SAFETY INSTRUMENTED SYSTEM (SIS)
13 PLANT FLOOR OPERATOR INTERFACE
+ Software Con�guration Software, Vijeo, Designer
SCADA Software, Vijeo Citect
Reporting Software, Vijeo Historian
OPERATOR INTERFACES / INDUSTRIAL PCS / HMISManufacturer(s): Magelis by Schneider Electric, Proface by Schneider Electric
Manufacturer(s): Modicon by Schneider Electric, Hima
+ HimaHimatrix: Small form factor brick PLC for SIL3 applications
15 CONTROL SYSTEMPROGRAMMABLE LOGIC / AUTOMATION CONTROLLERS (PLCS, PACS, ePACS)
+ Logic ControllersSmart Relays
RTUs
MicroPLCs
HMI Controllers
Drive Controller, Altivar IMC
SCADA
+ Automation ControllersDigital, Hybrid, & Network Video Recorders
+ SoftwareProgramming Software: Zelio, Twido Suite
Machine Programming Software: SoMachine
Con�guration Software: Unity Pro
16 ERP/MES SOLUTIONS
PAC - BASED SOLUTIONS
Meta: Benchmarking, Best Practices, Capital Allocation, Production Analytics
Ampla: Cost, Downtime, Knowledge, Metrics, Maintenance, Planner, Production, Quality, and Tracking
Nexa: Facilities, Management, Building Automation
CitectSCADA: Batch, Pocket, Scheduler, Reports, FastLinx
I/O Devices: PLC, RTU, DCS, DDC, HVAC
Meta Ampla
CitectSCADA CitectHMI
Nexa
I/O Devices
ERP
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Manufacturer(s): Square D by Schneider Electric, TRSS by Schneider Electric
Manufacturer(s): Schneider Electric
+ CERTIFICATIONS & AFFILIATIONS
1 (800) 256-7373
+ SALES LOCATIONSLouisiana Lake Charles Texas AlabamaBaton Rouge Luling Kilgore Decatur
Bossier City Monroe La Porte Mobile
Houma New York Pleasanton
Lafayette Waverly Port Arthur
PA-0215v1
SETPOINTIS.COM
Schneider ElectricACE Certi�cation
Pro�bus Certi�edNetwork Engineer
TÜV Certi�ed Functional Safety Engineers
NICET Certi�ed Technicians
ISA Level III Certi�edControl Systems Technician
Schneider Electric (Square D Company)Certi�ed Drives Specialist
FDT/DTM Certi�edTechnicians
Schneider Electric Certi�edIndustrial Controls Specialist