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ACKNOWLEDGEMENT
Firstly I want to thank Prashant sir who provided us an
opportunity to have a live experience of how an industry
operates.
I also want to thank to Amol Sir for providing his
valuable time in completing the project. Amol Sir wasvery helpful from the beginning of the project. He helped
me in every way in completing project. He was very
patience and kind and answered all my queries.
I am very thankful to the employees and management
of ROCHI ENGG. PVT.LTD. who gave their valuabletime in sharing the information with us
They were very helpful and patient and they did not
lose their calm even after being asked a lot of questions.
Without their help it would be impossible to complete
the project.
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INDEX
PG No.
5. INTRODUCTION
6-7. INDUSTRY PROFILE
8-10. COMPANY PROFILE
11-12. PRODUCT PROFILE
13. OBJECTIVE OF THE PROJECT
14. CUSTOMERS OF ROCHI . ENGG.
15. COMPETITORS OF ROCHI .ENGG.
16-18. CHARTS
19-20 FINDINGS21. RECOMMENDATION22. BIBLIOGRAPHY
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LIST OF CHARTS
Serial no Charts, photo Page no
1 Management structure
2 Production flow chart
3 The production system
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INTRODUCTION
ROCHI ENGINEERS PVT LTD was established in the year
1994. It is located in Gut No. 281/1, Plot No. 22, near
Ghotawade Phata, Kasaramboli, Pirangut, ,
Pune - 412108, Maharashtra, India.
This company is also known as a family company as it is
managed by all the 7 members of the family. It is anexporter, manufacturer and supplier type of a business. The
main products which are manufactured and exported are
Silencer, mufflers, oil tanks, auto parts, auto components,
auto exhaust, water pipes, spark arrestors. It mainly
specialises in silencer manufacturing.
At present the company has employed 35 employees. The
Managing director of ROCHI ENGINEERS PVT LTD is
Madhavikharkar and Administration Manager is
Sanjivkharkar. The main scope of this company is
designing, manufacturing and supplying of exhaust systems
industrial and other units.
INDUSTRY
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Industry Profile
The engineering companies are at boom in recent period.
This is due to the industrialisation and easy availability of
easy technolo;gy. In this report we have described about
Rochi engineer]- which are specialises in manufacturing
silencers.
These industries are backed by a sound infrastructural base
that is divided into well furnished Tool room and
manufacturing facility. With sophisticated machines and
equipments, these industries are growing at @ 300% per
Annum in the terms of Production as well as Turnover. To
enhance the productivity, they install lot of new production
machines per month. Due to continuous upgradation of the
production machines, the delivery time has reduced.
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COMPANY PROFILE
ROCHI ENGINEER PVT LTD was established in the year
1994.This company is involved in manufacturing of
mufflers, silencer, exhaust tubes for reputed diesel engine
manufacturer in India.
Rochi engineers are planning to go in for the most
sophisticated, sate of art plant. The plant will house modern
CNC machines and can also accept lay outs to suit new
customers requirements.
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For all the items whose requirement is within hundred units,
Rochi engineers have SPMs developed for circle cutting,
which helps in reducing cost to a large extent.
Rochi engineers are a ISO 9001-2000 company with a scope
to design, manufacture of exhaust system for indistrial and
allied application.
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The company profile can be made clearer by analysing
weakness and opportunity.
WEAKNESS
Facilities for testing of muffler are not set up yet, they have
been relying on facilities available with their customer. At
present validation of design is being done by the customers
on the engine itself.
Opportunity
Rochi engineers are a professionally managed company
which can be moulded to suit a new customer. Rochi
engineers can ultimately become a global player in
manufacturing of muffler, exhaust tubes in future and supply
exclusively to new customers. This company can provide
mufflers to meet both quality and cost effecciency. The
opportunity in the area of design, manufacture and ability to
meet material and quality specification can be examined and
continuous improvements plans can be implemented.
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Product profile
Rochi engineers are manufacturers and developers of
mufflers, silencers and exhaust tube for reputed Diesel
engine manufacturer in India. The company is in services of
design and development of mufflers/ silencers, exhaust
systems, bend pipes for automotive and allied application.
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The main products of ROCHI ENGINEERS
PVT.LTD.
Fuel Pipes And HosesVehicles Connecting RodsMotorcycle SpringsValve TappetsValve GuidesConnecting RodsMufflersExhaust tubesSilencersBend pipes
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Customer/suppliers
The followings are the major customers and suppliers of
Rochi engineering.
M/s. Cummins India Ltd
M/s. Bharat Earth Movers Ltd
M/s. Atlas copco Ltd
M/s. CaterpillerPvt Ltd
KiloskarPnematic Ltd
OEMs for DG set
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1.SN AQUA SYSTEM PVT LTD. Pune
2.ADVANCE CONVEYRS. Mumbai
3.EXPORT IMPORT COSORTIUM. Ambala
4.SMART CONSULTANT AND ENGINEERS. Pune
5.RAJASHREE INTERNATIONAL. Pune
6.STELLA ENTERPRISES.Pune
Competition
These companies are the major threats of Rochi
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Charts , photos & diagrams
Chart no. 1 : Management structure
VKJF
CHIEF MANAGER
HRD
MANAGER
PERSONNEL
CHAIRPERSON
EXECUTIVE DIRECTOR
PRODUCTION MANAGER PRODUCTION MANAGER
Mufflers, silencer Exhaust tube, bend pipes
ENGINEER OFFICER
Mufflers Silencers Exhaust tube
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Chart no.2: Production flow chart of silencer.
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Photos 1: The Production System
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Findings
Findings of the report
It was a great experience to have an industrial visit. We went
to Rochi engineers pvt ltd company which is located in
Pirangut. We learnt the practical aspects of industry work.
From this visit we came to know about various things which
are as below:
1. We saw how mufflers, silencers and exhaust tubes are
manufactured
2. We learnt how silencers are useful to the automonileindustry. It helps in the reduction of noise and pollution.
3.The production process was in the sequential order like
CUTTING
y ROLL FORMING
(a) (b)
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BENDING
Work
Piece
Thickness
Inside
Radius
1/16 6
1/8 12
3/16 18
1/4" 24
Table : Selection of sheet thickness for bend radius.
WELDING
FIG: Submerged arc welding.
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Recommendations
We visited Rochi which is well equipped with modern
technology. By observation in a visit, we can make the
engineers pvt ltd. Though it was a small industry, it was
following recommendations.
1.There was not enough space for moving of material and tocarry the work efficiently. So, space can be increased and
can be managed properly.
2.The temperature inside the working place was high. So,temperature can be maintained by proper ventilation and
by using coolers.
3.There was not canteen facility. So, proper canteen facilitycan be made.
4.There was not proper urinal and toilet facility. So, neatand hygienic washroom facility should be arranged.
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Bibliography
y TIMES OF INDIA(NEWS PAPER)y Materials from industrial visit.
WEBSITES
y www.google.comy Pune.indiabizclub.comy Email: [email protected]