First name: Decoding and analysis of design

Hirtea

Sure name: definition

Date:

Razvan 05.05.2013

CT CMax Cmin Cave

100.2 10.2 9.8 10

400.3 40.3 39.7 40

250.2 25.2 24.8 25

20 +1

21

20

20.5

0

10.1 1.1 0.9 1

50.1 5.1 4.9 5

R1.50.5 R2 R1 R1.5

25 0.2 25.2 24.8 25

Nature of

Roughness

Shape

Approval link

Pos. and or.

Surface Dimensions the surface

of surface

tolerance

To gross

To other s.

tolerances

F1 and C1 Conical 50.1 Ra 1.63.2

10.1/C1

plane 10.1

D1 and F2 Cylindrical 10

Ra 1.63.2

250.2/C1

and plane

D3 and F3 Cylindrical 22.8

Ra 1.63.2

100.2/F4

and plane

F4 Plane

Ra 1.63.2

400.3/C1

DB2

Cylindrical 25 0.2

Ra 1.63.2

C2 Plane 0.6

Ra 1.63.2

60/D1

C3 Conical 0.5

Ra 1.63.2

60/D3

A1 Helical M10x1 Ra 1.63.2

A2 Toroidal

R1.50.5/F2

Ra 1.63.2

A3 Helical and M23x1

Ra 1.63.2

straight

3 1 Shoulder axis C80(X80) 25x41

A4

0

0

3

First name: Hirtea List of phases

Date: 05.05.2013

Sure name: Razvan Group: 1711 AE

Assembly: Handle for chuck Number: 100 Mechanic Workshop

Element: Shoulder axis Material: C80 (XC80)

Mechanic manufacturing No. pieces: 3 Raw mat: 25x41

No. Designation of the phase or sub-phase Work place

Preparation of primary cuts (debits)

100

110 cutting the bar 25x41

Mechanical saw

111 Cutting Machine FB4 and CB1

112 Burring and checking the FB4 and CB1

Turning of the shaft Turning T10

200

210 Machining the first dimension

211 Straightening C1 212 Flange D1 F2 213 Straightening F1 Program

Rolling C1 PMAXEP11

214 Rolling A1 No 2010

215 Machining C1

216 Chamfering C2 Lathe chuck with 3 jaws 217 Radius A2 218 Threading A1

220 Machining the second dimension

Program

PMAXEP12

221 Straightening F4 No 2011

222 Rolling D3

Straightening F3 Lathe chuck with 3 jaws

223 Chamfering C3

224 Clearance Threading A3

225 Threading A3

4

S.C. AXE I PUNI S.A. OPERATION PLAN Symbol: Reper No.

3

M a t e r i a l C80 (XC80) BRAOV

Hardness: Name: Mandrel shaft Section 530 - mechanical machining -

23

State:

Machining operation: 10

Laminated Parting

Name: Section:

M a c h i n e

Turning machine 530

Company: Workplace:

CEPEL Mechanic manuf.

Model: Line No.: L.06

SD 610E Cooling conditions:

Position Name Nr. device

No

. m

ach

.

Dev

ice D-1 Chuck 315 66.88

sym

ul.

D-2 Jaws 33.7111-392.00

D-3 Carrige 5 STAS 7628

D-4

Flange 11x315

65.10

1

Date Name

Tim

e[m

i

n]

base tb

Designed 05.05.'15 help ta

Tech. Resp. 05.05.'15 tdt+tdo+ton

Norm. 05.05.'15 Tp

Drawn 05.05.'15 . Time cycle NT

Checked

Agren. Modi. Date, name Avizul Modi. Date, name

Pha. Phase denomination Cutting tool Adjusting tool Checking Working regime no. Pos. Denomination No.draw Pos. Denomination

No.draw

Pos. Denom.

No.draw

n

V s i

1. -Fixing the bar in the chuck, centering

with tail stock

2. - Rough turning of exterior diameter

T1 Carbide insert STAS

C-1 Calliper

STAS

25 0.2

PO: 1/10 - 500 1373

SCLCR1212F09

3. - Cut-off turning, length 40 [mm] T2 Carbide insert ISO C-2 Calliper STAS

R/LF123 1/10 - 150 1373/2

5

S.C. AXE I PUNI S.A. OPERATION PLAN

Symbol: Reper No. 3

M a t e r i a l

C80 (XC80)

BRAOV

Hardness: Name: Mandrel shaft Section 530 - mechanical machining -

23

State:

Machining operation:

20

A2 Laminated Turning

A2 Name: Section:

M a c h i n e

Turning machine 530

Company: Workplace:

CEPEL Mechanic manuf.

Model: Line No.: L.06

SD 610E

C1

Cooling conditions:

Position Name Nr. device

No

. m

ach

.

D e v i c e

D-1 Chuck 315 66.88

sym

ul.

D-2 Jaws 33.7111-392.00

D-3 Carrige 5 STAS 7628

D-4 Flange 11x315 65.10

1

Date Name Tim e[m

in]

base tb

Designed 05.05.'15 help ta

Tech. Resp. 05.05.'15 tdt+tdo+ton

Norm. 05.05.'15 Tp

Drawn 05.05.'15 Time cycle NT

Checked

Agren. Modi. Date, name Avizul Modi. Date, name

Pha. Phase denomination Cutting tool Adjusting tool Checking Working regime no. Pos. Denomination No.drawPos. Denomination No.draw Pos. Denom.

No.draw n

Vs i

1. -Fixing the bar in the chuck, centering

with tail stock D3

2. -Straightening C1 T1

3. - Rough turning of diameter D1 T1 Carbide insert STAS C-1 Calliper STAS

PO: 1/10 - 500 1373

SCLCR1212F09

4. -Finishing turning D1 T1 Carbide insert STAS C-2 Calliper STAS

PO: 1/10 - 150 1373/2

SDJCR1212F11

5. -Radius A2, R1.50.5 Carbide insert STAS

PO:

SCLCR1212F09

6

S.C. AXE I PUNI S.A. OPERATION PLAN

Symbol: Reper No. 3

M a t e r i a l

C80 (XC80)

BRAOV

Hardness: Name: Mandrel shaft Section 530 - mechanical machining -

23

State:

Machining operation: 20

Laminated Turning

Name: Section:

M a c h i n e

Turning machine 530

Company: Workplace:

CEPEL Mechanic manuf.

Model: Line No.: L.06

SD 610E

Cooling conditions:

Position Name Nr. device

No

. m

ach

.

D e v i c e

D-1 Chuck 315 66.88

sym

ul.

D-2 Jaws 33.7111-392.00

D-3 Carrige 5 STAS 7628

D-4 Flange 11x315 65.10

1

Date Name Time[

min

]

base tb

Designed 05.05.'15 help ta

Tech. Resp. tdt+tdo+ton

Norm. Tp

D3

Drawn Time cycle NT

Checked

Agren. Modi. Date, name Avizul Modi. Date, name

Pha. Phase denomination Cutting tool Adjusting tool Checking Working regime

no. Pos. Denomination No.drawPos. Denomination No.draw Pos. Denom.

No.draw n Vs i

1. -Fixing the bar in the chuck D3

2. - Straightening, centering C1

3. - Turning conical surface C1, 5 T1 Carbide insert STAS C-1 Calliper STAS

PO: 1/10 - 500 1373

SCLCR1212F09

4. -Chamfering C2, 0.6x60 T1 Carbide insert STAS C-2 Calliper STAS

PO: 1/10 - 150 1373/2

SCLCR1212F09

5. Threading A1, M10x1 T5 Carbide insert

STAS

C-1 Calliper

STAS

P=1

PO: NL12-2 1/10 - 500 1373

7

S.C. AXE I PUNI S.A. OPERATION PLAN

Symbol: Reper No. 3

M a t e r i a l

C80 (XC80)

BRAOV

Hardness: Name: Mandrel shaft Section 530 - mechanical machining -

23

State:

Machining operation:

30

Laminated Turning

Name: Section:

M a c h i n e

Turning machine 530

Company: Workplace:

CEPEL Mechanic manuf.

Model: Line No.: L.06

SD 610E

Cooling conditions:

Position Name Nr. device

No

. m

ach

.

D e v i c e

D-1 Chuck 315 66.88

sym

ul.

D-2 Jaws 33.7111-392.00

D-3 Carrige 5 STAS 7628

D-4 Flange 11x315 65.10

1

Date Name Tim e[m

in]

base tb

Designed . help ta

Tech. Resp. tdt+tdo+ton

Norm. Tp

Drawn Time cycle NT

Checked

Agren. Modi. Date, name Avizul Modi. Date, name

Pha. Phase denomination Cutting tool Adjusting tool Checking Working regime no. Pos. Denomination No.drawPos. DenominationNo.draw Pos. Denom.

No.draw n

Vs i

1. -Fixing the bar in the chuck,

2. Straightening, centering with tail stock D1 T1

3. -Rolling D3 T1

4. -Chamfering C3, 0.6x60 T1 Carbide insert STAS

PO:

SCLCR1212F09

5. Threading A3, M23x1 T5 Carbide insert

STAS

C-1 Calliper

STAS

P=1

PO: NL12-2 1/10 - 500 1373

8